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IntroductionLED is a new type of light source that has entered the application field in the past ten years, and it has been used in the medical field for about 6 years, showing excellent therapeutic effects in such a short period of time. LED is a cold light source, which can well moisturize the skin while treating diseases. Besides, since high-power LEDs have strong light intensity and a good effect on the deep layer of the human skin, they are widely used in various departments in hospitals. The LED light sources currently used in the medical field include red, blue and purple. The efficacy of LED in disinfection and sterilization, wound healing, wound treatment, inflammation elimination, edema reduction, and photodynamic tumor treatment has been fully affirmed in the medical field. Can LED Light Improve Your Skin?CatalogIntroductionCatalogI What is LED Light Therapy? Is it Safe? 1.1 LED 1.2 LED Light Therapy 1.3 Safety&Side EffectsII LED Light Therapy Colors: Which do you Need? 2.1 Does LED Light Therapy Actually Work? 2.2 How to Choose the LED Light Therapy Colors?III Specific Uses and Benefits of LED Light TherapyIV Procedure of Performing a LED Light Therapy 4.1 Perform a LED Light Therapy at a Professional’s Office 4.2 How to use At-home Devices?V LED Light Face Mask 5.1 Does LED Light Face Mask Work? 5.2 Are LED Face Masks Safe?VI Frequently Asked QuestionsI What is LED Light Therapy? Is it Safe?1.1 LEDLED is the abbreviation of Lighting emitting diode, which is a light-emitting diode, which is made of compounds containing gallium (Ga), arsenic (As), phosphorus (P), nitrogen (N), etc. Semiconductor. When electrons and holes are recombined, they can radiate visible light, so they can be used to make light-emitting diodes. The gallium arsenide diode emits red light, the gallium phosphide diode emits green light, the silicon carbide diode emits yellow light, and the gallium nitride diode emits blue light. Light-emitting diodes appeared as early as 1962. In the early days, it could only emit low-light red light, and later developed other monochromatic light versions. The light that can be emitted today has reached visible light, infrared light and ultraviolet light, and the light level has increased to a considerable level Degree.Figure1. LED 1.2 LED Light TherapyFor many years, scientists have studied how the sun's rays, including so-called burning rays of the sun, or ultraviolet B radiation, ultraviolet A rays, or UVA, affect the skin. Only recently have we started to talk about the effects of visible light on the skin — not necessarily LED light, but visible light in general," says Dr. Buzney, assistant professor of dermatology at Harvard Medical School. LED lights have been around since the 1960s, but have only recently been used as a skin treatment that uses varying wavelengths of light, including red, purple, green and blue. Different wavelengths of the visible light spectrum correspond to different colors of LED light and penetrate the skin to different depths. Depending on how deeply they penetrate, LED lights are thought to have different biological effects.1.3 Safety&Side EffectsAccording to Harvard Health Publishing, for the most part, these LED light therapies appear to be relatively safe, at least in the short term. The FDA has approved some products for home use. LED skin devices don't have a lot of power, so they're unlikely to burn our skin. However, it is important to shield your eyes from the light while using them. In addition, a recent study named Phototherapy with Light Emitting Diodes indicates that a device using LEDs with frequencies of 415nm (blue), 633nm (red), and 830nm (infrared) has demonstrated significant results for the treatment of medical conditions, including mild-to-moderate acne vulgaris, wound healing, psoriasis, squamous cell carcinoma in situ (Bowen’s disease), basal cell carcinoma, actinic keratosis, and cosmetic applications. Although photodynamic therapy with the photosensitizer 5-aminolevulinic acid might cause stinging and burning, phototherapy is free of adverse events. We determined that phototherapy using LEDs is beneficial for a range of medical and aesthetic conditions encountered in the dermatology practice. This treatment displays an excellent safety profile. The above content is extracted from the journal directly, Let’s put it simple:● In the short term, LED light therapies are relatively safe, but you have to care about the device's potential to damage the eyes, especially for people with underlying eye conditions or those who are taking medication that makes the eyes more sensitive to light.● Light Therapy doesn't use UV light so there's no risk of tanning whatsoever. Therefore, you do not have to worry for regular use.● LED light therapy doesn’t cause burns compared to other anti-aging treatments such as chemical peels, dermabrasion, and laser therapy. In general, side effects are rare, but there may be(1) increased inflammation(2) Redness(3) Rashes(4) TendernessYou should not use LED therapy if having taken certain medications, such as isotretinoin (Accutane), for acne or use topical treatments that cause sensitivity to sunlight. People with skin conditions should speak to a dermatologist before using LED light therapy.Figure2. LED Light TherapyII LED Light Therapy Colors: Which do you Need?2.1 Does LED Light Therapy Actually Work?The light therapy effect of LEDs is based on the wavelengths of different spectra. Red light LEDs of 633nm to 660nm can promote collagen proliferation of the skin and even lighten fine lines and dark spots. Near-infrared LEDs with a wavelength of 780nm to 1200nm can be used Anti-inflammatory and analgesic. The blue LED and the green LED can also be used in the medical beauty market, which are respectively suitable for preventing the growth of acne and brightening, helping to absorb nutrients in skin care products, and improving the effect of allergic skin. Laura Ferguson, founder of The Light Salon, a company focused on LED beauty, said that LED light therapy has many benefits, different effects at different wavelengths, such as anti-wrinkle or blemish, and the light will not have a band that will damage the skin Intrusive, painless light therapy, it even has a mood-relieving effect. Ferguson said that LED can also solve the problem of skin sensitivity. After light therapy, the newly stimulated cells will have a protective layer to help prevent sunburn from being exposed to strong sunlight. LED light therapy is not like a solarium, so you don't have to worry about melanin precipitation. However, the current price of LED medical beauty products is still high. In the future, the price is expected to decline as the technology of LED medical products matures. At that time, consumers' choices and needs will be more and more diversified. Figure3. Four Types of LED Light2.2 How to Choose the LED Light Therapy Colors?LED light stimulates fibroblasts, which can produce collagen, thereby improving skin elasticity, scarring and enhancing skin metabolism. It can also make use of the organism's absorption of different visible light wavelengths to stimulate the mitochondria and glands to produce more energy and extend the life cycle of cells. LED light can be used in all parts of the human body, whether it is psychological or physical, scalp or toes, internal medicine or surgery, as long as the light reaches the place, it can be used for effective treatment. After laser and pulsed light, LED light therapy has become a new light therapy. (1) Red lightThe red light with a wavelength of 635nm has the characteristics of high purity, strong light source, and uniform energy density. Red light has bactericidal, repairing and pain-removing effects, which can increase cell activity and promote cell metabolism. (2) Blue LightBlue light with a wavelength of 405, 415nm has a strong bactericidal effect, which can quickly inhibit inflammation. During the formation of acne, it is mainly caused by Propionibacterium, and blue light can cause no damage to skin tissue, effectively destroy this bacteria. (3) Purple LightThe violet light with a wavelength of 313, 410nm has the advantages of sterilizing, purifying the skin, activating cells, and promoting protein and collagen synthesis. It has a good effect on specific dermatitis, vitiligo, scleroderma and so on. (4) Green Light (560nm)Natural and soft light color, which has the effect of neutralizing and stabilizing nerves, can improve anxiety or depression; regulate skin gland function, effectively dredge lymph and improve edema, improve oily skin, acne, etc. Figure4. Function of Diffrent Light III Specific Uses and Benefits of LED Light Therapy(1) PhotorejuvenationPhoton skin rejuvenation technology is defined as non-exfoliation skin rejuvenation treatment using low-energy density under continuous high pulse light. At present, it has become one of the main methods to improve skin photoaging. This technology can significantly improve skin wrinkles and texture. Rough, irregular pigmentation and enlarged pores.Such phenomena have been recognized by many technical professionals and beauty applicants. The characteristic histological changes of skin photoaging are elastic fibrosis and collagen fiber maturation disorder in the dermal matrix, which leads to skin relaxation and wrinkles. The study found that visible to near-infrared LED light penetrated the epidermis of the skin and reached the dermal layer of the skin, and promoted the regeneration and rearrangement of elastic fibers and collagen fibers through photothermal and photochemical effects, thereby reducing skin wrinkles and increasing elasticity. (2) Prevent or treat pigmentation after inflammationPigmentation of skin after inflammation is a common and difficult to avoid phenomenon in skin physical and chemical cosmetology, and it is especially easy to appear in Asian people. For example, in order to reduce the degree of skin pigmentation after laser treatment in the clinic, generally avoid the season of excessive ultraviolet rays, ask patients to avoid sun, apply sunscreen, etc., but it is still difficult to completely avoid pigmentation after inflammation. Recent studies have found that 660nm LED light can prevent or even treat skin pigmentation that occurs after this inflammation, which will be a new research hotspot in the skin and beauty industry. (3) Promote wound healingIt can be seen that LED light of various wavelengths in the near infrared can promote the growth of epithelial cells after trauma, and promote wound healing. At the same time, it also has a good therapeutic effect on the healing of chronic ulcers in the lower extremities of diabetic patients. (4) Reduce inflammationA series of studies have shown that LED has anti-inflammatory effects. Research has found that 635nm LED light can inhibit the release of the inflammatory mediator prostaglandin E2 (PGE2) by the fibroblasts of the gum, thereby reducing the inflammatory response of the gum. Before using pulsed dye laser to treat skin photoaging, if LED light source is used to irradiate in advance, it can reduce the discomfort of skin erythema, swelling and pain caused by dye laser. The use of LED light sources in advance of radiation therapy for breast cancer patients can reduce the side effects of radiotherapy. (5) Scar preventionKeloid keloids is a skin disorder that affects beauty and is difficult to treat clinically. It is caused by excessive proliferation of connective tissue after skin damage. Patients often have a scarring constitution. It started clinically as a small, hard red pimples, which slowly increased, producing round, oval, or irregular scars, higher than the skin surface, extending outward in the shape of a crab foot, with smooth and shiny skin, which may be accompanied by Pain, itching, etc. The clinical treatment is difficult and the effect is not ideal. Studies have found that LED can significantly improve the patient's pain, itching and other discomfort, make the scar flat, and have the advantages of non-invasive. (6) Other functionsIn addition, LED can also be used as a non-ultraviolet light therapy instrument, used in photodynamic therapy, hair loss treatment, skin damage reduction after ultraviolet irradiation, and so on. In short, LED as a new type of light source has been gradually applied to dermatology. With the continuous innovation of LED lamps and the study of the biological effect of LED on medicine, the application of LED in dermatology will have unlimited prospects. . At the same time, LEDs have higher security and can be used more widely as home medical equipment.Figure5. LED Light Therapy DevicesIV Procedure of Performing a LED Light Therapy4.1 Perform a LED Light Therapy at a Professional’s OfficeWhen getting an LED treatment, you really don’t have to do much but lie in a comfy bed with your face positioned directly under panels that emanated different colored lights. Generally, LED panels will be placed a few inches away from your face after microneedling or microdermabrasion. Each session lasts approximately 15-20 minutes. At first, it feels warm, and many people report it is really like the feeling of relaxation.4.2 How to use At-home Devices?Using at-home light therapy devices is like working out by yourself and things done in the office are like working out with a trainer. Both are good. But you’re not going to get as intense of a treatment at home. This means at-home LED devices may be more convenient, but they may be less effective than professional treatments. When using an at-home device, it is important to follow the manufacturer’s instructions. These devices typically come in the form of a mask that a person applies to the face for several minutes or a wand that they use on the skin. LED light therapy is suitable for use on any body part, including the face, hands, neck, and chest.Following treatment, no recovery time is necessary.Does LED Light Therapy Really Work? Can You Do it At HOME?V LED Light Face Mask5.1 Does LED Light Face Mask Work?The LED mask was invented by John Tsagaris, a Chinese medicine doctor. It is understood that John has a degree in human biological sciences from Chinese Medicine, and also holds a graduate diploma in skin treatment and beauty care. LED blue light can play a bactericidal and anti-inflammatory effect to improve the surface skin, and has a good effect on the treatment of acne and rosacea. LED red light can promote the growth of skin collagen, for deep skin beauty care. The working principle of LED mask is similar to photosynthesis. It treats skin folds from the depth by changing the energy of LED red light. It can not only calm the skin, but also prevent the growth of bacteria inside the skin. The use of LED mask masks not only does not have a claustrophobic feeling, but the LED red light delivered to the skin in large quantities can make people feel comfortable. Just wear the LED mask for 25 minutes every day, and the LED red light can gradually improve your skin. According to a survey report from the United States, LED masks have a significant effect on eliminating wrinkles. Another report showed that 90% of people believe that LED mask can reduce skin aging, make the skin more delicate and smooth, and greatly improve the crow's feet, red blood, and melanin deposition in the corners of the eyes.Figure6. Depth of Light Energy Penetration5.2 Are LED Face Masks Safe?Actually, it is the same concern as whether LED light therapy is safe. There’s no doubt that one of the most important aspects of LED phototherapy devices is their safety. Phototherapy with Light Emitting Diodes also points out that LEDs are nonablative and nonthermal, and when used alone (i.e., without topical photosensitizers in PDT applications) do not cause damage to the epidermis or dermal tissue. There are no adverse events associated with the use of these devices and little to no downtime for the patient. When LED phototherapy is used alone, patients do not experience redness, peeling, blistering, swelling, or pain. In fact, patients can have a treatment during their lunch hour and return to work immediately afterwards. While home use devices have been available for several years, there are many differences between those devices and those specifically designed for use by physicians. The home use devices necessarily deliver significantly less power and typically do not have light panel arrays large enough to treat the entire face at once, for example. As they often are hand-held, it might be cumbersome, time-consuming, and impractical to treat the entire face in a single session. In contrast with the medical LED units and their protocols, home use devices have not been validated by controlled clinical studies published in peer-reviewed journals. In some cases, home units may be used adjunctively with dermatologist-provided treatment to address specific areas of concern, but they are dissimilar enough from the medical-grade units to not be considered an alternative to these tested technologies.Figure7. LED Face MasksVI Frequently Asked Questions1. Does LED light therapy actually work?LED light therapy appears to be a safe treatment for several skin conditions, including acne, skin aging, skin wounds, and other problems. Research indicates that this therapy offers promising results, although people should not expect a 100% improvement. 2. What does LED light therapy do?LED light therapy is now used by some aestheticians to help regenerate the skin from aging. It's also used for acne. Your healthcare provider uses red or blue light frequencies based on the skincare concern. Red is primarily used for anti-aging, while blue is used for acne treatment. 3. Does LED light reduce wrinkles?LED light therapy can stimulate collagen production, which reduces fine lines and wrinkles, as well as eliminate acne-causing bacteria, which improves skin clarity. 4. Can you overdo LED light therapy?Light therapy cannot be overdone for most people. If you notice any extraordinary results, stop treatment, and contact your physician. For the best results, choose the right device style and LED color, and use it as directed. 5. Does red light therapy tighten loose skin?Amber light stimulates collagen and elastin. Red light is most commonly used to promote circulation. White light penetrates the deepest and works to tighten and reduce inflammation. Blue light kills bacteria. 6. Are LED lights bad for your eyes?New findings confirm earlier concerns that "exposure to an intense and powerful [LED] light is 'photo-toxic' and can lead to irreversible loss of retinal cells and diminished sharpness of vision," the French Agency for Food, Environmental and Occupational Health & Safety (ANSES) warned in a statement. 7. Are led masks effective?The research behind LED masks is centered on the lights used, and if you're going on those findings, LED masks can be beneficial to your skin. 8. What are the side effects of red light therapy?Red light therapy is considered safe and painless. However, there have been reports of burns and blistering from using RLT units. A few people developed burns after falling asleep with the unit in place, while others experienced burns due to broken wires or device corrosion. 9. Is red light therapy the same as laser therapy?In clinical practice, low-level laser (LLT) therapy involves exposing tissues to red and near infrared (NI) light, which are lower in energy than the lasers used in surgery. 10. How long does it take for light therapy to work?Light therapy can start to improve symptoms within just a few days. In some cases, though, it can take two or more weeks.
kynix On 2020-02-19
IntroductionA printed circuit board (PCB) mechanically supports and electrically connects electrical or electronic components using conductive tracks, pads and other features etched from one or more sheet layers of copper laminated onto and/or between sheet layers of a non-conductive substrate. A PCB allows signals and power to be routed between physical devices.What are PCBs? How Do PCBs Work?CatalogIntroductionⅠ PCB Basics1.1 PCB MaterialsⅡ PCB Product CharacteristicsⅢ Common Sense of PCB ProcessⅠ PCB Basics1.1 PCB Materialsa. Copper Clad Laminate(referred to as CCL, or sheet material)Tg: Glass Transition Temperature, which is the temperature at which glassy substances are transformed between glassy and highly elastic (usually softened). In the PCB industry, this glassy substance is generally referred to as resin or dielectric layer composed of resin and glass fiber cloth. Tg is an important technical index reflecting the heat resistance of printed circuit board substrates. Generally, the higher the Tg value of printed circuit boards, the better the heat resistance. The Tg of general FR-4 copper-clad epoxy glass laminates for SMT printed circuit boards is 130 ~ 140℃, which can meet the requirements when using Sn-Pn solder. For lead-free solders with higher melting points, the Tg of the substrate can not withstand the high temperature of welding if the Tg ≤ 150 ° C. In special cases (high temperature use), the Tg can be greater than 170 ° C. However, excessive Tg will cause the hardness of the substrate to increase and the material to become brittle. Therefore, we cannot simply pursue high Tg. We should comprehensively consider the performance of the board and choose a suitable printed board substrate with a higher Tg, which is one of the requirements for lead-free welding.CTI: Comparative Tracking lndex (or comparative leakage index, tracking index). The highest voltage value that the surface of the material can withstand 50 drops of electrolyte (0.1% ammonium chloride aqueous solution) without the formation of leakage traces. The unit is V.CTE: Coefficient of thermal expansion. Generally, the sheet material performance of a PCB is measured by the linear expansion coefficient, which is defined as the ratio of the increase in length to the original length under a unit temperature change, such as Z-CTE. The lower the CTE value, the better the dimensional stability and vice versa.TD: Thermal decomposition temperature refers to the temperature at which the base material resin loses weight by 5%. It is a sign of delamination and performance degradation caused by the heat of the base material of printed circuit boards.CAF: Conductive Anodic Filament of printed boards is the phenomenon of electrochemical insulation damage on insulating substrates. It refers to the state where dendritic metals are precipitated between wires under the action of an electric field after a voltage is applied to parallel circuits on printed circuit boards. Or conductive anodic filament(CAF) occurs along the glass fiber surface of the substrate, thereby reducing the insulation between the wires.T288: It is a technical index that reflects the welding resistance of the printed circuit board substrate. It refers to the maximum time that the printed circuit board substrate can withstand the high temperature of welding at 288°C without blistering and delamination. The longer this time, the better it is for welding. For traditional Sn-Pb alloys with low welding temperature (220 ~ 230℃), when the thermal decomposition time of printed circuit board substrate is 260 ℃, T260≥30s can meet the requirements of SMT printed circuit board. For lead-free welding, the temperature is generally 250 ~ 260℃, the thermal decomposition temperature of the substrate of the printed circuit board will increase, and only T288≥300s at 288 ℃ can ensure that the substrate does not decompose and the performance is not damaged during welding.DK: dielectric constant.DF: Dissipation factor refers to the ratio of the energy that has been lost in the insulation sheet material of the signal line to the energy that still exists in the line.OZ: oz is the abbreviation of the symbol ounce, which is British measurement unit and also unit of weight. 1 OZ means the thickness of copper with a weight of 1 OZ evenly spread over an area of 1 square foot (FT2). It is the average thickness of copper foil expressed by the weight per unit area. It is expressed by a formula, that is, 1OZ = 28.35g / FT2. b. Copper FoilED Copper Foil: Electrodeposited copper, copper foil commonly used in PCB, cheap.RA Copper Foil: Rolled annealed copper, copper foil commonly used in FPC.Drum Side: smooth side of electrodeposited copper foilMatt Side: rough side of electrodeposited copper foilCopper: Elemental symbol Cu, atomic weight 63.5, density 8.89 g / cm3, and the electrochemical equivalent of Cu2 + is 1.186 g / Ah. c. Prepreg: referred to as PPEpoxy Resin: an organic polymer compound containing two or more epoxy groups in the resin molecule, which is a resin component used in prepregs that are currently commonly used.DICY: Dicyandiamide, a common hardenerR.C: resin contentR.F: resin flowG.T: gel timeV.C: volatile contentHarden: Under certain conditions (high temperature, high pressure or light), the epoxy resin and the hardener undergo cross-linking polymerization to form a polymer with a three-dimensional mesh structure. d. InkViscosity: Viscosity refers to the relative movement between adjacent fluid layers when fluid is flowing, and frictional resistance will be generated between the two fluid layers. Unit: Pascal. Seconds (pa.s).Hardness: The hardness of the ink after pre-baking is 2B, the hardness of the ink after exposure is 2H, and the hardness of the ink after finishing is 6H. Thixotropic: a property that the ink is gelatinous when it is left to stand, but its viscosity changes when it is touched. It is a physical property of a liquid, that is, its viscosity decreases under agitation, and it will return to its original viscosity soon after standing. By stirring, the thixotropic effect lasts for a long time and it is enough to reconstitute its internal structure. To achieve high-quality screen printing, the thixotropic of the ink is very important. In particular, during the squeegee process, the ink is agitated to make it liquid. This action speeds up the speed of ink passing through the mesh, and promotes the original ink with separate wires to be evenly integrated. Once the squeegee stops moving, the ink returns to a stationary state, and its viscosity quickly returns to the original required data. e. Dry Film· Structure of dry film Figure 1. Structure of Dry Film· Dry film consists of three parts and ingredients: — Supporting film(Polyester) — Photo-resist dry film — Covering film(Polyethylene)· Main ingredients① Binder(film-forming resin) ②Monomer ③Photo-initiator ④Plasticiser ⑤Adhesion promoter ⑥Thermal polymerization inhibitor ⑦Dye ⑧Solvent· The types of dry film are divided into three types according to the different methods of developing and removing the dry film: solvent-based dry film, water-soluble dry film, and peel-off dry film; according to the purpose of dry film, it is divided into: dry resist film, masking dry film and solder mask dry film.· Photosensitivity: It refers to the amount of light energy required for the photoresist to react to form a polymer with a certain resistance under the irradiation of ultraviolet light. In the case of constant light source intensity and light distance, the sensing speed is expressed as the length of exposure time. Short exposure time means that the sensing speed is fast.· Resolution: refers to the number of lines (or intervals) that can be formed by the dry film resist within a distance of 1mm. The resolution can also be expressed by the absolute size of the lines (or intervals). f. Net YarnNet density:— T number mesh number: refers to the number of meshes within 1 cm. g. Drill bit· geometry structure name of drill bitFigure 2. Geometry Structure Name of Drill Bit· Point AngleThe point angle is composed of two narrow and long first point angle surfaces and two triangular hook-shaped second point angle surfaces. These four sides meet at the point angle, forming two short edges called chisel edges at the center of the joint. This is the place that the sheet material first touches. This chisel edge is first positioned under pressure and rotation to drill into the stack. A protruding square strip on each of the two outer sides of the first point angle surface is called a margin. This margin tends to spiral upward along with the drill body part, which is the contact part between the drill pin and the hole wall. The right angle at the intersection of the margin and the edge lip is very important to the quality of the hole wall. The point angle has a long edge between the first and second point angle surfaces. The point where the two long edges and the two chisel edges meet in the middle is the point angle. The angle formed by the two long edges is called the point angle. When the drilling paper is made of phenolic resin substrate, the drill point angle is about 90° ~ 110° due to less resistance. When drilling paper is FR4 glass fiber board, the point angle should be slightly blunt at 115° ~ 135°. The most common one is 130°. The angle between the first point angle surface and the horizontal plane of the long edge is about 15°, which is called primary face angle. The second point angle is about 30°, and the angle formed by the chisel edge and the edge lip is called a cheisel edge angle. · Types of drill bitFigure 3. Types of Drill Bit Ⅱ PCB Product Characteristics1) Impedance· The sum of resistance and reactance (capacitance, inductive reactance) on a vector. Common impedance types are characteristic impedance and differential impedance.2) Warpage· Maximum bow (Figure a) and twist (Figure b) of printed circuit boards using surface mount components should be less than or equal to 0.75%3) RoHSRoHS, the abbreviation of restriction of hazardous substances, is the restriction of the use of certain hazardous substances in electrical and electronic equipment. RoHS lists a total of six harmful substances, including: lead(Pb), cadmium(Cd), mercury(Hg), hexavalent chromium( Cr6+), polybrominated diphenyl ether(PBDE), polybrominated biphenyl(PBB).4) BacklightIt is an enlarged visual inspection method to check the integrity of the copper wall of the through hole. The method is to carefully thin the substrate outside the hole wall from a certain direction, and then use the principle of resin translucency to shoot light from the back. If the quality of the chemical copper hole wall is intact and there is no any holes or pinholes, the copper layer must be able to block light and be dark in the microscope. Once there are holes in the copper wall, light spots must appear and be observed , and can be enlarged as photographic evidence. The ground sample is about 4-6mm wide.Figure 5. Backlight Standard Diageam5) Anode Phosphor Copper Ball· Purity requirementsElementContent(%)ElementContent(%)Cu≥99.91Ni≤0.002P0.040-0.06Sb≤0.002Pb≤0.002As≤0.002Fe≤0.0025S≤0.002Sn≤0.002O≤0.002 · Features— A black (or brown-black) film forms on the surface of phosphor copper after power is applied.— Black (or brown-black) film is Cu3P, also called phosphor copper anode film.· Role of phosphor copper anode film— The anode film itself can catalyze and accelerate the (Cu+-E → Cu2+) reaction, thereby reducing the accumulation of CU+.— After the anode film is formed, it can inhibit the continuous generation of Cu+.— The electrical conductivity of the anode film is 1.5X104-1 cm-1, which has metal conductivity.— Phosphor copper is less anodized than pure copper (1A / DM2 P0.04-0.065%, phosphor copper is less anodized than oxygen-free copper, 50MV-80MV) and will not cause anode passivation.— Anode film will greatly reduce the phenomenon of tiny grains falling off the anode.— Anode film prevents the copper anode from dissolving too quickly.6) Method for Estimating Surface Area of Electroplated Copper Anode· Method for estimating surface area of round titanium basket copper anode: pDLF/2p = 3.14 D = diameter of titanium basket L = length of titanium basket F = factor· Method for estimating surface area of square titanium basket copper anode: 1.33LWFL = length of titanium basket W = width of titanium basket F = factor· F is related to the diameter of the copper ball:Diameter = 12 mm F = 2.2Diameter = 15 mm F = 2.0 Diameter = 25 mm F = 1.7Diameter = 28 mm F = 1.6 Diameter = 38 mm F = 1.27) ICD IssuesInternal Connection Defects Ⅲ Common Sense of PCB Processa. Etching FactorThe index used to consider the amount of etching lateral erosion, because the amount of lateral erosion will be different for different copper thickness, so the etching factor is different from the total copper thickness.Calculation method:b. Lateral ErosionThe etching of the side wall of the wire under the resist pattern is called lateral erosion, and the degree of lateral erosion is expressed by the width of the side etching:· lateral erosion is related to the type, composition and etching process and equipment of the etching solution. c. Pool EffectDuring the etching process, the circuit board passes through the etching machine horizontally. Due to the gravity acting on it, the fresh medicine is blocked by the old one and cannot effectively react with the copper surface. d. Different Stages of ResinsA-stage resin: Some thermosetting resins are liquid in the early stages of manufacture or liquid when heated, and can still dissolve in some liquids at this time.B-stage resin: Some thermosetting resins can soften when heated in the middle stage of the reaction, but they cannot be completely dissolved or melted. At this time, they can swell or partially dissolve when contacted with some solvents.C-stage resin: The later stage of the reaction of some thermosetting resins, when it is practically insoluble or infusible. e. Font Color of SubstrateRed font: flame retardant grade, other fonts: non flame retardant grade. f. OthersMSDS: Material Safety Data Sheet provides a variety of information on safety, health and environmental protection for chemical substances and products, and can provide information on basic knowledge, protective measures and emergency actions of chemicals. In some countries, MSDS is also called SDS, and SDS terminology is used in ISO 11014.SGS: Societe Generale de Surveillance S.A. Founded in 1887, it is currently the world's largest and oldest non-governmental third party engaged in product quality control and technical certification of multinational companies. Headquartered in Geneva, it has 251 branches around the world, 256 professional laboratories and 27,000 professional and technical personnel, and carries out product quality inspection, monitoring and assurance activities in 142 countries.UL: UNDER WRITERS LABORATORIES INCIPC: The Institute for International and Packaging Electronic CircuitsISO: International Standards OrganizationMIL: Military StandardJPC: Japan Printed Circuit AssociationCOV: Coefficient of variationFR4: Abbreviation for Flame Retardant Type 4. It is the name of a flame-resistant printed circuit board material composed of a composite material of glass fiber and epoxy resin. It is the most widely used printed circuit board. g. pH ValueAlso known as the hydrogen ion concentration index and pH value, it is a scale of the hydrogen ion activity in a solution, which is a measure of the acidity and alkalinity of a solution in the usual sense. The concept was proposed by Danish biochemist Søren Peter Lauritz Sørensen in 1909. P stands for German Potenz, which means strength or concentration, and H stands for hydrogen ion (H +). Sometimes pH is also written in Latin as pondus hydrogenii.Under normal conditions (25°C, about 298K), when pH <7, the solution is acidic, when pH> 7, the solution is alkaline, and when pH = 7, the solution is neutral. h. Hull Cell TestHull designed Hull cell in 1939. The Hull cell test only requires a small amount of plating solution. After a short time test, the plating effect of the plating solution can be obtained in a wide range of current density. Because this test is sensitive to the composition and operating conditions of the plating solution, it is commonly used to determine the concentration and pH value of each component of the plating solution, and to determine the current density range for obtaining a good coating. The Hull cell has become an indispensable tool for electroplating research and electroplating process control.Hull cells are usually made of insulating materials such as plexiglass or rigid polyvinyl chloride. The bottom surface is trapezoidal, and the cathode and anode are placed on two sides that are not parallel. There are five types of capacity: 250ml, 267ml, 320ml, 534ml, and 1000ml. Generally, 250ml plating solution is often added to a 267ml test cell, which is convenient for converting the additives into how many grams per liter.Figure 8. Dimensions of Hull Celli. Current Density A / dm2A/dm2 — how many amperes per square decimeter area, 1A / dm2 — This is the current density of electroplating, which means that the current passes through the plating area of the workpiece per square decimeter is 1A and dm means decimeter. Generally, we use a 267ml Hull cell, place the test piece at the cathode and immerse it in the test solution. The area of the test piece is approximately 1dm2. j. TP: THROUGH POWERCalculation method:k. Replacement ReactionA replacement reaction is a chemical reaction in which a simple substance reacts with a compound to form another simple substance and a compound. Any replacement reaction is a metathesis reaction, including a reaction of metal and metal salt, the reaction of metal and acid, etc.; the replacement reaction must be a redox reaction, and the redox reaction is not necessarily a replacement reaction; the replacement reaction occurs according to the active list of metals. l. EDS:Energy Dispersive X-ray SpectroscopyThe surface of the sample being tested is irradiated with a condensed electron beam. Due to the interaction between the electron beam and the sample, various electrons or X-rays, photons, and other information are generated. Then, this information is collected and processed in different ways to display various characteristics of the sample (morphology, microstructure, composition, crystal plane, etc.) m. SEM:Scanning Electron MicroscopeAn electron beam with a diameter of 20 mm to 30 mm emitted from the cathode of the electron gun is accelerated by the voltage between the cathode and the anode, and is directed toward the lens barrel, and is condensed by the condenser lens and the objective lens, and is reduced into an electron probe with a diameter of about several nanometers. Under the action of the scanning coil on the upper part of the objective lens, the electron probe scans the surface of the sample in a raster pattern and excites a variety of electronic signals. These electronic signals are detected by corresponding detectors, amplified, converted into voltage signals, and finally sent to the grid of the picture tube and modulate the brightness of the picture tube. The electron beam in the picture tube is also raster scanned on the phosphor screen, and this scanning movement is strictly synchronized with the scanning movement of the electron beam on the sample surface, so that a scanning electron image corresponding to the contrast and the intensity of the received signal is obtained. The image reflects the topographical features of the sample surface. n. BONDINGBonding is a wiring method in the chip production process. It is generally used to connect the chip's internal circuit with gold or aluminum wires to the package pins or gold-plated copper foil on the circuit board before packaging. Ultrasonic waves from an ultrasonic generator (generally 40-140KHz), which generates high-frequency vibration through the transducer, are transmitted to the splitter through the horn. When the splitter is in contact with the lead wire and the welded part, under the action of pressure and vibration, the surfaces of the metal to be welded rub against each other, the oxide film is destroyed, and plastic deformation occurs, causing the two pure metal surfaces to closely contact each other to achieve the combination of atomic distance, and finally form a strong mechanical connection. After bonding (ie, after the circuit is connected to the pins), the chip is packaged with black glue. o. The Giovanni EffectIt means that due to the potential difference between two metals, an electric current is generated through the medium, and then an electrochemical reaction occurs, and the anode with a high potential is oxidized. p. Vacuum Degree; Degree of VacuumThe degree of thinness of the gas under vacuum is usually expressed by "high vacuum" and "low vacuum", high vacuum indicates "good" vacuum, and low vacuum indicates "poor" vacuum. If the pressure in the device under test is lower than atmospheric pressure, a vacuum gauge is required for pressure measurement. The value read from the vacuum gauge is called the degree of vacuum. The degree of vacuum is a value indicating that the actual value of the system pressure is lower than the atmospheric pressure, that is: the degree of vacuum = atmospheric pressure-absolute pressureThere are usually two ways to identify the degree of vacuum: — First, it is marked with "absolute pressure" and "absolute vacuum degree" (that is, how much pressure is higher than "theoretical vacuum"); in actual cases, the absolute pressure value of the vacuum pump is between 0 and 101.325KPa. The absolute pressure value needs to be measured with an absolute pressure meter. The initial value of the gauge (absolute vacuum gauge) for measuring the vacuum degree at 20°C and the place where the altitude = 0 is 101.325KPa (ie, a standard atmospheric pressure). — The second is to use "relative pressure" and "relative vacuum degree" (that is, how much pressure is lower than "atmospheric pressure") to identify. "Relative vacuum degree" refers to the difference between the pressure of the measured object and the atmospheric pressure at the measurement site and is measured with an ordinary vacuum gauge. In the absence of vacuum (that is, at atmospheric pressure), the initial value of the gauge is 0. When measuring vacuum, its value is between 0 and -101.325KPa (usually expressed as a negative number).Commonly used vacuum units are Pa, Kpa, Mpa, atmospheric pressure, kilogram (Kgf / cm2), mmHg, mbar, bar, PSI, etc. The approximate conversion relationship is as follows: — 1MPa = 1000KPa — 1KPa = 1000Pa — 1 atmospheric pressure = 100KPa = 0.1MPa — 1 atmospheric pressure = 1 kg (Kgf / cm2) = 760mmHg — 1 atmospheric pressure = 14.5 PSI — 1KPa = 10mbar — 1bar = 1000mbar Frequently Asked Questions about PCB Basic1. What is PCB and types of PCB?A printed circuit board (PCB) is a thin board made from fiberglass, composite epoxy, or other laminate materials. PCBs are found in various electrical and electronic components such as beepers, radios, radars, computer systems, etc. Different types of PCBs are used based on the applications. 2. What is the basis of PCB?PCB is the acronym of Printed Circuit Board, a mechanical base that contains tracks and footprints reflecting the schematic of the design. Modern PCBs are typically made of a non-conductive substrate that is overlayed by copper layers. 3. What are the basic steps of PCB design?Here's the full list of PCB layout and design steps:Create the Schematic.Create a Blank PCB Layout.Schematic Capture: Linking to Your PCB.Designing Your PCB Stackup.Defining Design Rules and DFM Requirements.Place Components.Insert Drill Holes.Route Traces. 4. What are the common types of PCB?Common Types of Printed Circuit BoardsSingle Layer PCB. Single layer printed circuit boards are among some of the simplest to design and manufacture. ...Double Layer PCB.Multi-Layer PCB.High Density Interconnect (HDI) PCB.High Frequency PCB. 5. Which material is used in PCB?copper circuitryPrinted circuit boards (PCBs) are usually a flat laminated composite made from non-conductive substrate materials with layers of copper circuitry buried internally or on the external surfaces. They can be as simple as one or two layers of copper, or in high density applications they can have fifty layers or more.
kynix On 2019-12-30
Summary Last days,I bought a new house and I am considering how to decorate it. when thinking about wall-lighting sconces.My project is to place an array of LED strips on the walls,covered with translucent(or in some cases,opaque!) Yeah,Plexiglas plates mounted a few centimetres away. That's the plan anyway... Preparation At first, I need a 18W power supplies small enough to fit into an electrical box.Finally,I chose a power supply.This product could provide a full 1.5A without collapsing.However,upon opening the cases,the component temperatures after rumming at full-throttle for a new minutes suggested otherwise.The switching transistor,output rectifier,and output capacitor were all far too hot for comfort.I imagine the 18W spec is only valid for one day of use. Figure 1 The 12V 18W PSU. Notice the 100% efficiency (IN & OUT are both 18W), and the dire warning not to touch the surface of the plastic case because of high temperature I also bought one PSU from Aliexpress.They behave differently than the first batch. From an external vantage point, they’ll only supply 1.3A as opposed to the former 1.5A. The output voltage collapses to 8V at 1.5A.Take it apart, and further differences appear. Most noticeably, the 12V output capacitor does not egregiously overheat at, say, 1.3A. Sure enough, the part has “Low ESR” printed on the case. The previous caps don’t. Figure 2 PSUs from AliExpress (top) and another, forgotten source (bottom). Note the convenient dates at the bottom of the boards. Manufacture has transitioned from phenolic to fiberglass The design appears to be a simple self-oscillating circuit. I measured the switching frequency to be about 100 kHz. The 12V output caps are at the upper-right of each board. Though the legend says “1000µF 25V”, the installed caps are 470µF. After discovering the output cap heat problem (but before getting the second PSU batch), I sourced a bagful of quality capacitors – 270µF @ 35V, still more than enough capacitance for this circuit, but with a high ripple-current rating and low ESR. Both of the boards above have these new parts installed. They run cool as a cucumber, versus the slight temperature rise of the second PSU caps, and of course, the extreme rise of the first ones. Figure 3 The PCB bottoms reveal other minor design changes in the newer boards – mainly exposed copper to pick up current-fortifying solder I’m constantly struck by the strange state of affairs at this level of Chinese manufacture. Clearly, there is some thought and skill put into design and production, yet we still end up with stupidities, like unsuitable parts, or wishful-thinking specs. As I mentioned, other parts get hot too. The switching transistor can get toasty at higher loads, but it was the output rectifier I focused my measurements on. At 1.33A, free-air TC registered 90°C. At 1.2A, 86°C. Figure 4 My test setup here at EDN Labs. Note the many safety protocols employed on the bench Enclosed in its case, in an electrical box, I don’t think I’ll want to pull more than 1.1A from these PSUs. Hopefully, that will be enough for my LED lighting. Other options: Squeeze two PSUs into a box (possibly swapping the case for some shrink wrap or electrical tape), or, cut a hole in the case so I can bend the rectifier out and heat-sink it to the electrical box! Hmm. We’ll see. Result I didn't realize my plan until now.I am so tangle should choose which one? The last one,there is an absence of an AC line filter on the board.The former, at least, has a line filter, and even if they also don’t meet their output-current spec, they will certainly be better than the PSUs I’m using. But…they don’t fit into an electrical box.How do you think about my plan? Anyaway,I will attempt it again when I am free.
kynix On 2018-02-05
SummaryAs we all known,better knowledge of the absorption and scattering of light inside the LED,the performance of white LEDs can be improved.Yeah,LEDs can be made even more efficient and powerful.When in May,2017,researchers who from the University of Twente and Philips Lighting have developed a new method which can lead to efficiency improvement and powerful design tools. They found a detailed way to describe the light that stays inside the LED by absorption and scattering. This is very valuable information for the design process. The Theory about Light Sources From relatively weak light sources to strong lights at home and in cars, for example: since the blue and white LED were invented, we've seen a rapid development in possible applications. Low energy consumption and long lifetime are major advantages over existing lighting solutions. White LEDs consist of a semiconductor emitting blue light, with on top of that phosphor plates that turn the blue light into yellow. What we see then, is white light. The light will be scattered by the phosphor particles, but it is absorbed as well. What part of the light will exit the LED, is not easy to predict. Unless you look at absorption and scattering in another way, according to Maryna Meretska and her colleages. Theory from astronomy helps. Good Prediction is Difficult What makes good prediction particularly difficult: some of the light is absorbed, but re-emitted in another colour. One way is trying to define all possible light rays, and use a lot of computing time to get a result. This doesn't give much insight in what is actually happening. A theory that is often used for light propagation in a LED, is diffusion theory. In strongly absorbing media, however, this approach isn't valid anymore. Meretska therefore has built a setup to collect all the light around the phosphor plates, in the whole visual spectrum. Based on this, absorption and scattering can be deduced using the radiative transfer equation, well known in astronomy. This results in a full description of light propagation inside and outside the phosphor plates. Compared to a description using diffusion theory, the absorption level is up to 30 percent higher. At the same time, the method is about 17 times faster than the numerical approach. ConclusionThis new insights leaded to powerful and predictive tools for LED designers.They help in further improving the efficiency and overall performance.The research has been done in the Complex Photonic System group of UT's MESA+Institute for Nanotechnology,together with Philips Lighting in Eindhoven. The University of Twente has a strong concentration of research groups and facilities within the rapidly growing field of photonics. Article provided by University of TwenteArticle edited by kynix
kynix On 2018-01-30
SummaryChristmas is coming,as well as the New Year's Day. In keeping with the festive lighting of the holiday season,there are various LED lighting architecture in the world. Now let me take you to tour the landmarks lit with LEDs. In the touring of this LED architecture, I will also introduce how this landmarks be done. Well,these These attention grabbing displays are dependent on products that can deliver a wide range of colors, and a control scheme that allows lighting designers to fully realize their creative ideas. First Stationlet's begin with the glorious Miami in Miami,Florida. Located downtown, the Miami Tower is a 47-story landmark that you may have seen in films and on television. Before conversion to LEDs, it was lit with a total of 382 1,000 W and 400 W metal halide fixtures, with gels (color filters) applied by maintenance crews to change the color effects. Conversion to a combination of LED flood lighting and strip lighting reduced energy, maintenance, and operating costs by over a quarter million dollars annually, and the building fa?ade can now be changed to a virtually limitless combination of colors and patterns with the “push of a button”. Miami Tower and the other landmarks reviewed in this article are illuminated using Philips Color Kinetics products, which currently have a bit of a monopoly in architectural installations. The control scheme uses a data enabler to combine power with a proprietary Ethernet DMX-based data signal called KiNET, prior to routing to luminaires, junction boxes, and/or strings of strip lights.Over 16 million color combinations can be achieved through the 8-bit channels of Red/Green/Blue/White or Red/Green/Blue/Amber luminaires. A number of different controllers can be used to program either static or dynamic displays. DSP techniques ensure that data corruption is negligible even in noisy, high-EMI environments, e.g., adjacent to powered radio antennas. Second StationLet's travel across the country to the San Francisco-Oakland Bay Bridge. The Bay Lights of the San Francisco-Oakland Bay Bridge, installed in 2013 in what was meant to be a two-year run to celebrate the bridge’s 75th anniversary, is currently the largest LED lighting sculpture in the world. With over 25,000 white LED nodes installed on the 1.8 mile western span, the bridge surpasses even the Eiffel Tower in number of LEDs.This lighting system uses light strands,each made up of 50 individually controllable nodes designed to operate in the demanding environment conditons of the bridge--rain,vibration,wind and even road debris. Control software scans the installation to ensure that all lighting is operational Bridge lighting projects are the most challenging to implement according to Philips, because the process can include not just lighting designers, architects, and contractors, but also transportation authorities and the Coast Guard, each with separate concerns and requirements. In addition, lighting installation usually requires workers to hang from suspended cables, and to work at night to minimize traffic impact. Doesn't that sound like fun? Third StationThis is the season to be shopping,so let's envy the lucky folks in Philadelphia who get to spend time at the appropriately named Lit Brothers Building. Listed on the National Registry of Historic Places in 1979, the Lit Brothers Building takes up a full city block with its mix of retail and office space. Unlike newer installations, preservation of the historic and structural aspects of the building were paramount in the lighting design, which includes both flood lights and light strips to illuminate the fa-ade and ornamental columns.As engineers, we’re interested in the technical and practical details of these LED projects, like lower operating costs and reduced maintenance requirements, but the non-energy benefits these projects bring can be even more significant. They play a tremendous role in creating a space that local residents and tourists look forward to visiting, enhancing the sense of fun and excitement in the community and the economic boost that often goes with it. Fina Station The Bai Chay Bridge stands 50 m (164 ft) over Ha Long Bay, one of the most popular and beautiful tourist sites in Vietnam. In 2000, Ha Long Bay was nominated as one of the new seven natural wonders of the world, and in 2004, Ha Long Bay hosted almost 3 million tourists due to its geological value and natural beauty. Scattered across this bay are 1,969 islands, beautiful emerald waters, and with the Bai Chay Bridge, an edition in 2006, a new landmark in Vietnam.The Bai Chay Bridge has the widest width of any cable-stayed, single-plane concrete bridge in the world. The bridge was built to improve traffic conditions and adopt Japanese construction technologies. To make this landmark even more beautiful, the Bai Chay Bridge is now illuminated in colorful LED lights that reflect off the bay waters at night.LED lights were chosen due to their dynamic capabilities, long useful life and energy efficiency. In order to achieve all the goals the investor had set, Philips supplied an environmentally-friendly LED lighting solution for its high efficiency and dynamic and elegant lighting effects.The designers installed ColorReach Powercore gen2 and ColorReach Compact Powercore from Philips Color Kinetics to illuminate the cables and pillars that run high above the bridge, as well as to highlight the dramatic beauty of the bridge’s architecture. ColorGraze MX4 Powercore was used to illuminate the bottom of the bridge, and Archipoint iColor Powercore was used in a direct view application along the spans of the bridge. ConclusionSuch beautiful LED lighting architectures around the world create beauty, enhance entertainment and transform public spaces for human being and nature. What's more,they witness the LED light's development and become an important milestone in the history of LED lighting.
kynix On 2017-12-21
SummaryIt has been successfully demonstrated that a nanocrystal of of perovskite can serve as a quantum emitter of light, and, when coupled with a nanophotonic cavity, can dramatically improve the efficiency of the light emission by an international research team from the University of Maryland and ETH Zurich in Switzerland. A new device features perovskite nanocrystals and a series of nanophotonic cavities. The arrows indicate the way that the UV laser used to excite the crystals, and the light the crystals produce, move in and out of the device. Described in the Journal Applied Physics Letters ,the resulting device and method could be used to build nanolasers and optical devices that exhibit much faster response times than currently possible. Previously, there have been other quantum emitting materials that have been coupled to nanophotonic cavities. In this area, epitaxial materials such as quantum dots have garnered the most research interest. Distinct advantage to using PerovskiteHowever, the researchers believe there are some distinct advantages to using perovskite nanocrystals instead of epitaxial materials, which involve the fairly complex deposition of a crystalline layer on a crystalline substrate.Instead of the epitaxial techniques, the perovskite nanocrystals are synthesized using inexpensive colloidal chemistry techniques. This also makes it possible for these crystals to be placed on a broad range of substrates using simpler solution-deposition techniques when they are coupled to various photonic structures. The other main set of advantages for perovskites in light-emitting applications relates back to why they have become such a darling in photovoltaics: their optical and electrical properties. Perovskites exhibit a slow non-radiative decay rate and low densities of carrier-trapping defects, which contributes to their high photoluminescence efficiency at room temperature.In addition, the emission spectrum could cover the whole visible range by controlling the size and material composition, especially for the blue-green wavelengths that are otherwise difficult to access. The device operates by exciting the coupled system using a UV laser. This excites the perovskites to a higher energy level. Within a nanosecond, the exciton (an excited electron-hole pair) will decay to its ground state while transforming its energy in the form of an emitting photon. The cavity introduces more decay channels to the emitting materials, so a majority of the photons are coupled into the cavity and form the standing mode of the cavity. Finally, the researchers are able to detect the photons leaking away from the cavity, which is the emission signal. Difficult metThe problem that previous attempts have encountered in working with nanocrystal perovskites has been the material quality. “We need emitters with good photostability, so it can hold the performance when coupling to the cavities, said Yang. “Our collaborators from ETH provided perovskites that make this coupling possible.” In addition to nanolasers and faster optoelectronics, Yang believes the device they have made could increase the efficiency of existing perovskite emitting devices, such as LEDs, which could open up real-world applications in efficient illumination and displays. Before these aspirations can be realized, Yang concedes that they will need to further improve the performance and stability of the material itself. Second, it would be better to excite the material electrically rather than optically for practical use.Yang will try to realize similar devices spanning the whole visible range and the next step it to find ways to further improve and stabilize the performance and also utilizing electrical gates to excite the material in devices. Article source: Applied Physics LettersArticle edited by kynix
kynix On 2017-12-05
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