Phone

    00852-6915 1330

ram Related Articles

Stay Ahead with Expert Electronics Insights,
Industry Trends, and Innovative Tips

Resistors

In-Memory Computing Technology Overview

IntroductionIn-memory computing (IMC), a technique of future computing, stores data in RAM to run calculations entirely in computer memory. With the rise of the big data era, faster data processing capabilities are required. Computer memory and storage space are also growing exponentially to adapt to large-capacity data collection and complex data analysis, which promotes the development of AI (artificial intelligence), and then derives emerging stuff, that is, in-memory computing.In-memory Computing (IMC) ExplainedCatalogIntroductionⅠ Memory Wall: Processor /Memory Performance GapⅡ Developing RequirementⅢ What Is In-memory Computing?3.1 In-memory Computing Definition3.2 Four Realization MethodsⅣ Driving Force of In-memory Computing and Market Prospects4.1 In-memory Computing for AI4.2 In-memory Computing Product Outlook4.3 In-memory Computing Market and ProspectⅤ ConclusionⅠ Memory Wall: Processor / Memory Performance GapThe von Neumann architecture has occupied the dominant position in computer system when the computer invented. This kind of calculation method is to store the data in the main memory first, and then fetch the instructions from the main memory to execute them in order when running. We all know that if the connecting speed of the memory cannot keep up with the performance of the CPU, the computing will be limited. This is a memory wall. At the same time, in terms of efficiency, the von Neumann architecture also has obvious shortcomings. It consumes more energy to read and write data than to calculate once time.Figure 1. Von Neumann Architecture DiagramThe performance of computer processors has developed rapidly based on Moore's Law, and has been directly improved with the invention of transistors. The main memory of the computer uses the DRAM. It is a high-density storage solution based on capacitor charging and discharging. Its performance (speed) depends on two aspects, namely the reading/writing speed of the capacitor charging and discharging in the memory and the interface bandwidth between the devices. The read/write speed of capacitor charging and discharging has increased with Moore’s Law, but the speed is not as fast as the processor. In addition, the interface between DRAM and the processor is a mixed-signal circuit, and its bandwidth increasing speed is mainly restricted by the signal integrity of the traces on the PCB. This has also caused the performance improvement of DRAM to be much slower than that of the processor. At present, the performance of DRAM has become an huge bottleneck of overall computer performance, the so-called "memory wall".  It blocks the computing performance improvement.Figure 2. Moore's Law Effect Ⅱ Developing RequirementIn the current AI technology, with the increasing amount of data and calculations, the original von Neumann architecture is facing more and more challenges. Rely on expanding CPU, the hardware architecture can’t have a large amount of calculation. Also the larger storage capacity is heavily rely on the past architecture, it is also very unsuitable for AI. When the memory capacity is large to a certain extent, it can only show that certain technologies need innovation. In order to solve the "memory wall" problem, future computers are not based on computing memory, but the in-memory computing, thereby reducing the cost of data access in the calculation process.Figure 3. Conventional Computing vs In-memory Computing Ⅲ What Is In-memory Computing?3.1 In-memory Computing DefinitionIn-memory computing (or in-memory computation) is a technique based on RAM data storage and indexing, which proposed by the MIT research group, and its main purpose is to accelerate the convolution calculation. We know that convolution calculations can be expanded into weighted accumulation calculations. From another perspective, it is actually a weighted average of multiple numbers. Therefore, the circuit realizes the weighted average of the charge domain. The weight (1-bit) is stored in SRAM, and the input data (7-bit digital signal) becomes an analog signal through the DAC. According to the corresponding weight in the SRAM, the output is multiplied by 1 or -1 in the analog domain, which averaged in the analog domain, and finally read out by the ADC as a digital signal. Specifically, since the weight of the multiplication is 1-bit (1 or -1), it can be controlled by using a switch and a differential line simply. If the weight is 1, the capacitor on the side of the differential line is charged to the required output value. Otherwise, let the other side of the differential line be charged to this value. As for average, connect several differential lines together in the charge domain.Of course, there is more than one circuit for in-memory calculation, and the calculation accuracy is not limited to 1-bit. However, we can see the above examples that the core idea of in-memory calculations is generally to convert calculations into weighted calculations. Store the weights in the memory unit, then modifications on the core circuit of the memory (such as the readout circuit) are made. So that the process of reading is like a process in which the input data and weights are multiplied in the analog domain, that is, convolution. Because convolution is a core part of AI and other calculations, in-memory computing can be widely used in such applications. In-memory computing uses analog circuits for calculations, which is the difference compared with traditional digital logic calculations.In more traditional architectures, there are some multiply-accumulate circuits (MAC) for tensor math, especially the matrix multiplication. These architectures attempt to arrange the MAC in a way that moves weights and activations to the appropriate location. Activations are calculated from the previous neural network layer. Multiplication usually involves activations and weights, both must be moved to the place where multiplies them. In-memory computing makes use of it. Therefore, if the weights are stored in memory, the memory can access through activations to obtain multiplication and accumulation. The only difference from the actual memory is that the in-memory computing concatenates all word lines at once, instead of decoding the input to get one word line only.Figure 4. In-memory Computing Diagram3.2 Four Realization MethodsThe attempt is to enter the analog domain and treat the storage unit as an analog unit instead of a digital unit to reduce consumption. We have already got a way to use simulation on the front end of the inference engine. That is in-memory computing. Therefore, we take digital data, using a DAC to convert it to an analog value, and then driving a memory with these analog content to obtain an analog bit-line output, finally using an ADC to convert the result back to a digital format. However, the in-memory computing is still in the exploratory stage, and there are many specific implementation methods to study, currently there are three types: RRAM, Flash, SRAM, and DRAM.Based on RRAMRRAM is the most common method of doing this, because it is easy to use by applying Ohm's law to a series of resistors, but it still has the problem of relying on RRAM. The relationship between programming and resistance is non-linear, which requires more work to be done to make viable calculation circuits in RRAM memory for market. So it is just an idea, and the specific plan is still under study. Based on FlashNOR Flash memory has a more traditional word-line/bit-line structure. It is both resistive and capacitive. Generally, the memory cell is a transistor that is turned on or off. However, if it is partially conductive, it can be used as a resistor. The resistance depends on the amount of charge on the floating gate of the memory cell (capacitor). When running all the time, the cell will conduct to its maximum capacity. During this process, it does not conduct at all, however, it can be partially programmed. There is a problem is that you cannot precisely control the number of electrons. Moreover, the response to any number will vary with the process and temperature and other variables.Two companies are studying this method. Microchip owns their memBrain array, thanks to their acquisition of SST, and Mythic is a start-up company dedicated to an inference engine that uses in-memory computing with flash memory. Both companies said that they are using extensive calibration techniques to deal with this change.Another issue, flash cells will lose electrons over time. Electrons will flow around, which brings up an interesting topic: on this type of memory array, data retention and durability will be like.From the application point of view, it depends on whether it is to be used in cloud computing or edge inference engine. At the edge, it may perform certain fixed reasoning functions throughout the life cycle of the device. Therefore, if there are enough arrays, then you will load the weights for the first time and don't need to program it anymore (unless you do a update), because the flash memory is non-volatile. Although you still need to move activations, there is no need to move the weights, which will be stored permanently in the array. This would indicate that data durability (number of times the device can be programmed before cumulative damage accelerates electron leakages to an unacceptable level) does not matter, it only need to program once.In contrast, in cloud applications, the device is likely to be shared as a general-purpose computing resource, so this requires reprogramming for each new application. This means that battery life becomes more important in the cloud. Mythic claims to have a 10K write cycle, and has observed that even if it is reprogrammed every day, it will last for more than 10 years.If set an analog value for it and use an analog value in the cell, then in theory, each electron is important. However, if there is enough electron migration, you need to refresh the storage unit, or compensate for electrons change in some way. Because the same analog input today will produce different results than a year ago. The calibration circuit can also deal with some aging problems. However, for data retention, Mythic said they do perform regular updates of the weight values stored in flash memory. This will make persistence the main wear-out mechanism rather than data retention. Microchip stated that its data retention time is TBD, but it is likely to reprogram the device quarterly or annually to restore the unit.So they need a large number of high-quality ADCs and DACs to keep the signal-to-noise ratio (SNR) within a scope of accurate reasoning, which is the focus of designing work. Mythic claims that they provide a novel ADC, so that Microchip can share it to reduce the number required. Although ADC does consume energy, it also greatly reduces overall system consumption. Based on SRAMThis idea came from a lecture at Hot Chips at Princeton University. By definition, SRAM is a bistable unit. Therefore, it cannot be in an intermediate state, how should this be handled? And the DACs and ADCs that need to be corrected more over than the array in terms of area and power consumption.The point of this problem boils down to the question of how to simulate. They explained that this method uses more than one-bit line for calculation. Since the unit is still a digital value, it takes several bit lines to perform a calculation. The bit line can be split, and different groups perform different multiplications. The following figure illustrates it.Figure 5. Bit LineWith 8 inputs at a time, so the input vector is sliced and several consecutive multiplications are carried out to obtain the final results. The bit line charge is deposited on the capacitor. When ready to read, the charge is read out and sent to the ADC for conversion back to the digital domain. Their basic unit structure is as follows:Figure 6. Bit CellThese capacitors may affect chip size issues, but they said that the metal above the cell can be used. Of course, one cell is now 80% larger than the standard 6T SRAM cell (even without capacitors), but they say that their overall circuit is still much smaller than a required circuit based on standard digital implementation. In addition, since their basic array operations are still in digital form, they are less sensitive to noise and changes, which means their ADCs can be simpler and consume less power.Figure 7. Chip SizeBased on DRAMThis idea refers to not using a lot of power to obtain DRAM content, and in some way incorporate calculations into the CPU or other computing structures and directly run it on the DRAM die, which is what UPMEM does. A simple processor is built on the DRAM die, also the architecture will not compete with Xeon chips, they call this set "processing in memory" or PIM.Figure 8. PIM ChipInstead of bringing data to calculations, they bring calculations to data. The runtime is performed by the CPU in DRAM chip. That is, there is no need to move the data to any location outside of the DRAM chip, just send the calculating result back to the host system. Also, since ML calculations usually involve a lot of reduction, less data required for calculations. Although this does require some minor changes to the DRAM, they did not change the manufacturing process. Under this case, a standard DRAM module will provide multiple opportunities for distributed computing. At the same time, it becomes complicated to use this function to write a program.They said that a server using PIM offload will consume twice as much power than a standard server connected to a DRAM module without PIM. However, with a throughput of 20 times, it still provides them with a 10 times energy efficiency advantage. In addition, this method can help defend against side-channel security attacks. Thus a group of computing threads originally contained in one or more CPUs flows to DRAM. Therefore, it is necessary to check all DRAMs and figure out where thread is in some way, but this will be a difficult task. Ⅳ Driving Force of In-memory Computing and Market Prospects4.1 In-memory Computing for AIPeople have recognized the problem of "memory wall" for a long time, but why is in-memory computing only raised in the past two years? So we have to analyze the boost behind its rise.The first motivation is the rise of AI based on neural networks, especially the hope that AI can be popularized in mobile and embedded devices. So that in-memory computing with a high energy efficiency ratio has attracted attention. In addition, neural networks have a high tolerance for errors in calculation accuracy. Therefore, errors introduced in simulation calculations of in-memory computing can often be accepted. That is to say in-memory computing and AI are good partners for each other.The second motivation is the new memory. For in-memory computing, the memory characteristics often determine the efficiency of in-memory computing. Therefore, new memories improvement will often drive the development of in-memory computing. For example, the recently popular ReRAM uses resistance modulation to store data, so the readout of each bit uses a current signal instead of a traditional charge signal. In this way, it is a very natural operation for current to accumulate (combining several currents directly to achieve the sum of currents, even without additional circuits). That is to say, ReRAM is very suitable for in-memory calculations. From the perspective of memory promotion, new memories are also willing to catch up with the AT trend. Therefore, new memory manufacturers are also happy to see in-memory computing based on their own memories to accelerate AI development, which will broaden the memory market. 4.2 In-memory Computing Product OutlookChip products for in-memory computing are expected to come in two forms. The first form is sold as a memory IP with computing functions. Such memory IP may be traditional SRAM, or new memory such as eFlash, ReRAM, MRAM, and PCM.The second form is to directly build AI acceleration chips based on in-memory calculations. For example, Mythic plans to make PCIe accelerator cards based on flash memory, that is, access data with the main CPU through the PCIe interface. The weight data is stored on the Mythic memory chip, so that when the data is sent to the Mythic IPU, the calculation can be directly read out. In this way, the action of reading the weights data is eliminated.Figure 9. Mythic is a Pcie Accelerator 4.3 In-memory Computing Market and ProspectWhat impact will in-memory computing have on the AI chip market? First of all, we see that in-memory computing uses analog calculations, so its accuracy will be affected by the low signal-to-noise ratio. Usually the upper limit of accuracy is about 8-bit, and it can only do fixed-point calculations not the floating-point calculations. So in-memory computing is not suitable for the AI training market that requires high calculation accuracy. In other words, the main battlefield of in-memory computing is the AI inference market. For example, it is more suitable for embedded artificial intelligence, which has high requirements for energy efficiency not the accuracy. In fact, in-memory computing is actually most suitable for occasions where large memory is needed. For instance, flash is inherently required in IoT and other scenarios, so if you can add the in-memory computing to flash, it is quite suitable. However, introducing in-memory computing in a large storage memory may not appropriate. Based on this analysis, we believe that in-memory computing may become an important part of embedded AI (such as smart IoT) in the future. Ⅴ ConclusionWith the rise of AI and new memories, in-memory computing has also become a new hot spot. Based on the unique characteristics of the memory, it combines with analog calculations in memory, thereby greatly reducing the memory read and write operations in AI. Although the accuracy of calculation in the memory is limited by analog calculation, it is also suitable for embedded AI applications that pursue energy efficiency most and can accept a certain loss of accuracy. Frequently Asked Questions about In-Memory Computing Technology1. Why do we need in memory computing?In-Memory Computing provides super-fast performance (thousands of times faster) and scale of never-ending quantities of data, and simplifies access to increasing numbers of data sources. 2. What does in memory mean?An in-memory database is a type of purpose-built database that relies primarily on memory for data storage, in contrast to databases that store data on disk or SSDs. ... Because all data is stored and managed exclusively in main memory, it is at risk of being lost upon a process or server failure. 3. How does in memory computing work?In-memory computing means using a type of middleware software that allows one to store data in RAM, across a cluster of computers, and process it in parallel. Consider operational datasets typically stored in a centralized database which you can now store in “connected” RAM across multiple computers. 4. What is in memory computing in SAP HANA?An In-Memory database means all the data from source system is stored in a RAM memory. In a conventional Database system, all data is stored in hard disk. It provides faster access of data to multicore CPUs for information processing and analysis. 5. How is data stored in memory?Normally memory is described as a storage facility where data can be stored and retrieved by the use of an address. This is accurate but incomplete. A computer memory is a mechanism whereby if you supply it with an address it delivers up for you the data that you previously stored using that address. 6. What is in memory data processing?In-memory processing is the practice of taking action on data entirely in computer memory (e.g., in RAM). ... Since the storage appears as one big, single allocation of RAM, large data sets can be processed all at once, versus processing data sets that only fit into the RAM of a single computer. 7. What is in memory database processing and what advantages does it provide?The major advantage of systems using in-memory databases vs traditional database systems is: its performance speed. ... Source data is loaded into the system memory in a compressed and format. Therefore, in-memory processing reduces disk seek time for accessing data and streamlining the work involved in processing queries. 8. What is big data computing?Big data computing is an emerging data science paradigm of multi dimensional information mining for scientific discovery and business analytics over large scale infrastructure. ... Big data is characterized by 5V's such as volume, velocity, variety, veracity, and value.
kynix On 2020-11-30   10466
Resistors

Time Delay Relay Basics: Relay Circuit and Applications

IntroductionTime relay refers to a kind of relay whose output circuit needs to make an obvious change (or contact action) after adding (or removing) the input action signal in a specified and accurate time. It is an electrical component used in a circuit with a lower voltage or a smaller current to switch on or off a circuit with a higher voltage and larger current.  With the development of electronic technology, electronic time relays have become mainstream products in time relays. Electronic intelligent digital display time relays using large-scale integrated circuit technology have many working modes, which can not only achieve long delay time but also have high time-delay accuracy, small size, convenient adjustment and long service life, making the control system simpler and more reliable. The time relay also has the function of automatic monitoring. Time relay and other equipment together can form a program space route to realize the automatic operation of the equipment.Time Relay Basics ExplainedCatalogIntroductionⅠ Time Relay Basics  1.1 What is a Time Delay Relay?  1.2 Time-delay Relay Working Principle  1.3 Timer Relay Structure  1.4 Timer Relay Parameters  1.5 Four-type Time Relay Contacts Ⅱ Understanding Time Delay in Relay CircuitⅢ Time Relay Classifications  3.1 According to Working Principle  3.2 According to the Delay ModesⅣ How to Wire Time Relay?Ⅴ Time Relay ApplicationsⅥ Time Relay SelectionⅦ Timer Relay Using Instructions  7.1 General Ideas  7.2 Two Points for Attention in Using Time RelaysⅧ Case Study: Time Relay Switch in Light CircuitⅨ Frequently Asked Questions about Time Delay Relay BasicsⅠ Time Relay Basics1.1 What is a Time Delay Relay?The time relay is a very important component in the electrical control system. In many control systems, use the time relay to achieve delay control. Time relay is an automatic control electrical appliance that uses the principle of electromagnetic or mechanical action to delay the closing or opening of contacts. Its characteristic is that there is a delay from the time the attracting coil gets the signal to the action of the contact. The time relay is generally used to control the motor starting process with time function. As above mentioned, the main function of the time delay is as an executive device in simple program control. When it receives the start signal, it starts timing. After the timing ends, its working contact opens or closes to promote the subsequent circuit work. Generally speaking, the delay performance of the time relay can be adjusted within the range of design, so as to facilitate the adjustment of its delay time. In addition, a time relay alone may not be able to do close. After closing for a period of time, it will open again. It is a cycle of time-delay closing and opening. However, configuring a certain number of time relays and intermediate relays can do it. 1.2 Time-delay Relay Working PrincipleTime relay is widely used in remote control, telecommunication, automatic control and other electronic equipment, and is one of the most important control components. When the coil is energized, the armature and the pallet are attracted by the core and move down instantaneously, making the action contact close or open. However, the piston rod and the lever cannot fall with the armature at the same time, because the upper end of the piston rod is connected to the rubber film in the air chamber.  When the piston rod starts to move downward under the action of the released spring, the rubber film is concave downward. The air in the air chamber becomes thinner, causing the piston rod to be damped and slowly descend. After a certain period of time, the piston rod descends to a certain position, and then the delay contact action is pushed through the lever to make the moving contacts open and close. The time from when the coil is energized to when the delay contact completes the action is the delay time of the relay. The length of the delay time can be changed by adjusting the size of the air inlet hole of the air chamber with a screw. After the suction coil is de-energized, the relay relies on the spring to recover. And the air is quickly expelled through the air outlet. 1.3 Time Relay StructureFigure 1. Air-damping Time Relay1 Coil5 Push plate9 Weak Spring13 Adjusting Screw2 Iron Core6 Piston rod10 Rubber Film14 Air Inlet3 Armature7 Lever11 Air Chamber Wall15 Micro Switch4 Reaction Spring8 Spring12 Piston16 Micro Switch 1.4 Time Relay ParametersTechnical parameters include rated voltage, contact working current, contact type and quantity, delay time, accuracy, ambient temperature, mechanical life and electrical life, etc. Now take the SJ23 series air-type time relay as an example, its technical parameters are as follows:1) Rated control capacity: AC300VA, DC60W (30W delay contact assembly).2) Rated voltage level: AC380V, 220V; DC220V, 110V.3) Rated voltage of the coil: AC110V, 220V and 380V.4) Maximum operating current of the contact: 0.79A at AC380V, 0.27A (momentary) and 0.14A (delay) at DC220V.5) Delay repeat error: ≤9%.6) Hot-state pull-in voltage: no more than 85% of the rated voltage of the relay. When the voltage drops from the rated value to 10% of the rated value in cold-state, it can be reliably released. And it can reliably release after reaching 110% of the rated voltage.7) The mechanical life is not less than 1 million times, and the electrical life is 1 million times (the DC life of the delay contacts assembly is 500,000 times). 1.5 Four-type Time Relay ContactsFigure 2. Time Relay SymbolsNOTC (normally-open, timed-closed): When the coil is not energized, the NOTC contact is normally open. It is closed by energizing the relay coil, but only within a specified time after the coil is continuously energized. The moving direction of the contact (close or open) is the same as that of a standard normally open contact. Since the delay occurs in the direction in which the coil is energized, this type of contact is normally open and on-delay. NOTO (normally-open, timed-open): Unlike the NOTC contact, the timed action occurs when the coil is de-energized. Since the delay occurs when the coil is de-energized, this type of contact is normally open and off-delay. NCTO (normally-closed, timed-open): When the coil is not powered on, the NCTO contact is normally closed. By energizing the relay coil, the contact is opened, but only within a specified time after the coil is continuously energized. The movement direction of the contact (closed or opened) is the same as the standard normally closed contact, but there is a delay in the opening direction. NCTC (normally-closed, timed-closed): The NCTC contact is similar to NCTO contact, because when the coil is normally closed when in de-energized and opened by energizing the coil. Ⅱ Understanding Time Delay in Relay CircuitSet delay time of a relay. Generally speaking, the delay performance of the time relay can be adjusted within the range of design, so as to facilitate the adjustment of its delay time in circuit. Time Delay Relay Circuit (Power-Off)If you are using an on delay relay, the delay will start immediately after the input signal is obtained. After the delay is completed, the executive part will output the signal to the control circuit. When the input signal disappears, the relay will immediately return to the pre-action status. It is opposite to an off delay relay. When the input signal is obtained, the execution part immediately has an output signal. After the input signal disappears, the relay needs a certain time to restore to the state before the action.Figure 3. Timer Relay StructureⅢ Time Relay Classifications3.1 According to Working PrincipleAccording to different working principles, time relays can be divided into air damping time relays, electric time relays, electromagnetic time relays, electronic time relays, etc. (1) Air damping time relayThe type is obtained by using the principle of damping when air passes through the small hole. Its structure is composed of three parts: electromagnetic system, delay mechanism and contact. The electromagnetic mechanism is a double-port direct-acting type, the contact system is a micro switch, and the delay mechanism adopts an airbag damper. (2) Electronic time relayUtilize the principle that the capacitor voltage in the RC circuit can't jump, and can only change gradually according to the exponential law, that is, the delay is obtained by electrical damping characteristics.Features: Wide delay range, high precision (generally about 5%), small size, shock resistance and easy adjustment. (3) Electric time relayUse the miniature synchronous motor to drive the reduction gear train to obtain the time delay.Features: The delay range is wide, up to 72 hours, and the delay accuracy can reach 1%. At the same time, the delay value is not affected by voltage fluctuations and environmental temperature.Its delay range and accuracy are unmatched by other time relays. Its disadvantages are complex structure, large size, short life, high price, and accuracy is affected by the power frequency. (4) Electromagnetic time relayUse the principle of slow attenuation of the magnetic flux after the electromagnetic coil is cut off to delay the release of the armature of the magnetic system to obtain the delay action of contacts. It is characterized by a large contact capacity, so the control capacity is large. However, the delay time range is small, and the accuracy is slightly worse. So it is mainly used in the control of DC circuits. 3.2 According to the Delay ModesBased on it, time relays can be divided into two types: on-delay type and off-delay type.(1) The on delay type time relay starts to delay immediately after receiving the input signal. After the delay is completed, its execution part outputs the signal to manipulate the control circuit. When the input signal disappears, the relay immediately returns to the state before the action.(2) The off delay type time relay is just the opposite. When the input signal is obtained, the execution part immediately has an output signal. After the input signal disappears, the relay needs a certain delay to restore to the state before the action. Ⅳ How to Wire Time Relay?The time relay is a very important component in the electrical control system. There are power-on delay types and power-off delay types. Based on the action type, there are electronic type and electric type, etc. Between them, the electronic type uses the principle of capacitor charging and discharging combined with electronic components to achieve delay action. There are many electric styles by using air bags and springs.Figure 4. Time Relay Wiring Schematics Time Relay Wiring:1) Control wiring: Consider it as a DC relay.2) Work control: Although the control voltage is connected, whether it plays a control role is determined by the timer on the panel.3) Function understanding: It is a switch,single-pole double-throw, with an active point, just like the active arm of a common knife switch.4) Load wiring: Connect the neutral wire of the power supply or the negative terminal.5) Working principle: When the timer is invalid, it is equivalent to the normal light in the switch-off state. When timing, the relay will act and the electrical appliances will be energized to work, which is equivalent to the normal light in the switch-on state.Take the power-on delay time relay as an example:Figure 5. On Delay Relay Contacts Wiring Ⅴ Time Relay ApplicationsIn Flash ControlTwo-time relays cooperate with each other to provide constant frequency on/off pulses of the contacts, sending intermittent power to the light.  In Furnace Safety Purge ControlBefore the combustion furnace can be safely ignited, the fan must run for a certain period of time to clean out any flammable or explosive steam in the furnace chamber. The time relay provides the required time parts for the furnace control work.In Electric Soft-start Delay ControlIt is not necessary to start a large electric engine by switching full power from a completely stopped state, and can reduce voltage softly start with less inrush current.In Conveyor Belt Sequence DelayWhen multiple conveyor belts are arranged to transport materials, the conveyor belts must be started in the reverse order (the last one is first, the first one is last) to prevent materials from accumulating on the moving conveyor which may be stop or move slowly. Ⅵ Time Relay SelectionThe selection of time relay is mainly due to delay mode and parameter coordination. The following aspects should be considered when selecting.(1) Delay mode selectionIt should be selected according to the requirements of the control circuit. The reset time after the action is longer than the inherent action time, so as to avoid misoperation or even no delay. This is especially important in the occasions of repeating delay circuits and frequent operations. (2) Type selectionFor occasions where the delay accuracy is not high, cheaper electromagnetic or air damping time relays are always used. On the contrary, for occasions where the delay accuracy is high, electronic time relays can be used. (3) Coil voltage selectionAccording to the voltage of the control circuit, the voltage at which the relay attracts the coil is selected. (4) Selection of power supply parametersIn the occasions where the power supply voltage fluctuates greatly, it is better to use air damping or electric time relays than the transistor type. And in the occasions where the power frequency fluctuates, electric time relays should not be used. In addition, when the temperature changes greatly, air damping type should not be used. When selecting a time relay, pay attention to the current type and voltage level of its coil (or power supply), and other factors, such as delay mode, contact form, delay accuracy and installation method according to the control requirements.Ⅶ Timer Relay Using Instructions7.1 General Ideas1) Keep the time relay clean, otherwise, the error will increase.2) Before use, check whether the power supply voltage and frequency are consistent with the voltage and frequency of the time relay.3) Choose the control time of the time relay according to user requirements. Regardless of the type of time relay, as long as the timing time is equal to the set time, its output contacts will act to achieve the purpose of the timing control circuit.4) For DC products, pay attention to wiring according to the circuit diagram and pay attention to the polarity of the power supply.5) After the time relay is out of working state, it should be reset immediately for the next use. If the repeated use interval is less than the preset time, the control circuit will be abnormal. What’s more, the power-on delay type is automatically reset after power off; and the power-off delay type is automatically reset after power on.6) Try to avoid using it in places with obvious vibration, direct sunlight, humidity and soil contact. 7.2 Two Points for Attention in Using Time RelaysThree Key Points1) Starting point of timingOn one hand, when selecting the timing point of the power-on delay time relay, you should choose to supply power to the time relay when the timing signal is sent by the control circuit that needs to perform timing. On the other hand, when selecting the timing point of the power-off delay type time relay, you should choose to cut off the power supply of the time relay when the control circuit that needs to send out the timing signal, so that the timing can be performed.2) Ending point of timingThe timing endpoint has two meanings: one refers to the point at which the set time is equal to the timing time; the other refers to the point at which the contract operates.3) Reset point of timingThe reset of the time relay is to clear the last timing content for the next use. If it is not reset, an abnormality will occur the next time it is used. Special attention should be paid to: the interval between two uses should be greater than the reset time, which is particularly important in electric time relays. The relationship between the starting point, ending point and reset point of timing1) After the time relay is used, there is a reset problem. Therefore, most of the control circuits are in the next level circuit by the time relay output. After the timing completion signal is accurately obtained, it is used to cut off the power supply of the time relay (power-on delay type), or power the time relay (power-off delay type).2) In the upper and lower control circuits of the time relay, there are components that cannot work at the same time. If the time relay cannot accurately operate the upper and lower control circuits at these points, it will cause the device to operate abnormally. Ⅷ Case Study: Time Relay Switch in Light CircuitControl requirements: Light 1 and light 2 are on at the same time, and light 2 is off in 30 seconds after light 1 is off. When light 1 is on, light 2 can be off at any time.According to the control requirements, explain through the following circuit diagram.Figure 6. Time Relay Switch in Light Circuit1) Press SB2, the contactor KM is energized and self-locked, and at the same time KT is also energized, and KT closes.2) After KT is turned on, the intermediate relay KA is also energized to work.3) At the same time, contact KM and contact KA are also closed at the same time, light 1 and light 2 are on.4) When the stop button SB1 is pressed, the contactor KM powers off, the contact KM opens, and the light 1 is off at the same time. Because of the existence of the power-off delay relay, KT is still on as well as the light 2. It goes out after the timing set by the time relay.5) When light 1 is on, and contact KA1 is turned on at any time, the time relay resets. KT disconnects and the light off.This is the typical application of an off delay relay. However, in the actual circuit, the control logic may be more complicated than this, so we must deeply understand the working principle and application of the time relay. Ⅸ Frequently Asked Questions about Time Delay Relay Basics1. What is time-delay relay?Time-delay, or time-release relays, allow necessary actions to happen at specific times in an electrical apparatus because they, in essence, act as a timer. 2. How does a time delay relay work?Time delay relays control the flow of electrical power and can be used to control power to many different types of electrical loads. Combining electromechanical output relay capability with control circuitry, these relays are pre-engineered to perform up to eleven time delay functions. 3. What is time delay relay circuit?Time Delay Relays. Time-Delay Relay. Relays are switches that are controlled by a circuit. Relays, in essence, send messages that tell something to start. When a car is started, the ignition only indirectly interacts with the battery of the car because a relay is sending the signal that tells the car to start. 4. How does a time delay relay work?Upon application of input voltage, the time delay relay is ready to accept trigger signals. Upon application of the trigger signal, the relay is energized and the preset time begins. ... Continuous cycling of the trigger signal at a rate faster than the preset time will cause the relay to remain energized. 5. How do you make a time delay relay?These relays provide a “Time Delay” between the energizing or de-energizing of the coil and movement of the armature. Such relays are called Time Delay Relays. A Time Delay Relay consists of a normal electromechanical relay along with a control circuit to control the relay operation and timing. 6. What is off delay relay?Abbreviated “NOTO”, these relays close immediately upon coil energization and open after the coil has been de-energized for the time duration period. Also called normally-open, off delay relays. 3: Normally-closed, timed-open. 7. How does an off delay timer relay work?Operation of Off Delay FunctionUpon application of input voltage, the time delay relay is ready to accept a trigger. When the trigger is applied, the output is energized. Upon removal of the trigger, the time delay (t) begins. At the end of the time delay (t), the output is de-energized. 8. What is the difference between off delay and on delay timer?As for Timer ON Delay, Timer starts by turning ON the timer trigger bit, and the timer output bit turns ON when the setup time has passed. As for Timer OFF Delay, the timer output bit turns OFF when the setup time has passed after the timer input bit had turned OFF. 9. How do you test a timer relay?Burden TestAdjust the timer with high time delay for example: 2 minutes.Energize the relay with 125V and measure the dc current.Note down the current before timer operates.After 2 minutes relay will pick up. Note down the current after operation.Calculate the relay power (W) = 125v x measured current. 10. What is the function of an time delay relay?Typical time delay functions include on-delay, repeat cycle (starting off), interval, off-delay, retriggerable one shot, repeat cycle (starting on), pulse generator, one shot, on / off delay, and memory latch.
kynix On 2020-10-20   23734
Resistors

What are Series RLC Circuit and Parallel RLC Circuit?

IntroductionRLC circuit is a circuit structure composed of resistance (R), inductance (L), and capacitance (C). The LC circuit is a simple example. RLC circuits are also called second-order circuits. The voltage or current in the circuit is the solution of a second-order differential equation, and its coefficients are determined by the circuit structure.If the circuit components are regarded as linear components, an RLC circuit can be regarded as an electronic harmonic oscillator.The natural frequency of this circuit is generally expressed as: (unit: Hz)RLC circuits are often used as band-pass filters or band-stop filters, and the Q factor can be obtained by the following formula:There are generally two types of RLC circuit composition: series and parallel.The animation above demonstrates the operation of the LC circuit (RLC circuit without resistors). The charge is transferred back and forth between the capacitor plate and the inductor. The energy oscillates back and forth between the electric field (E) of the capacitor and the magnetic field (B) of the inductor. The RLC circuit works similarly. The difference is that the oscillating current decays to zero over time due to the resistance in the circuit.CatalogIntroductionCatalogI RLC Series Circuit 1.1 What is Series RLC Circuit? 1.2 What is Transient Response of RLC Circuit? 1.3 Laplacian Domain 1.4 RLC Series Resonance Formula   1.5 Phasor Diagram of RLC Series CircuitII RLC Parallel CircuitIII The Difference Between Series Resonant Circuit and Parallel Resonant Circuit 3.1 Series Resonance 3.2 Parallel ResonanceIV Application of RLC Circuit Resonance 4.1 Application of Series Resonance Circuit 4.2 Application of Parallel Resonance CircuitV Frequently Asked Questions about RLC CircuitI RLC Series Circuit1.1 What is Series RLC Circuit?Figure1. RLC Series CircuitV-supply voltageI-circuit currentR-resistanceL-InductanceC-capacitanceIn this circuit, all three elements are connected in series with the voltage. The main differential equations can be obtained by substituting the constitutive equations of the three elements into Kirchhoff's voltage law (KVL). From Kirchhoff's voltage law:are the voltages across R, L, and C respectively, and V(t) is the voltage of the power supply that changes with time. Substituting the constitutive equation to get:In the case of a constant supply voltage, take the derivative of the above formula and divide by L to obtain the following second-order differential equation:This equation can be written in a more common form:α is called "attenuation", which is used to measure the attenuation rate of the transient response of this circuit when the external input is removed. ω0 is the angular resonance frequency. These two coefficients are given by:The damping coefficient ζ is another commonly used parameter, defined as the ratio of α to ω0:1.2 What is Transient Response of RLC Circuit?Figure2. Transient ResponseThe figure shows the underdamped and overdamped responses of the series RLC circuit. The critical damping is drawn with a thick red curve. These drawings are unified when L = 1, C = 1 and ω0=1. According to the value of different damping coefficient ζ, the solution of the differential equation has three different situations, namely: under-damping (ζ<1), over-damping (ζ>1), and critical damping (ζ=1).The characteristic equation of the differential equation is:The roots of this equation are:The general solution of this differential equation is the linear superposition of two exponential functions:The coefficients A1 and A2 are given by the boundary conditions of the specific problem.The following video introduces how to analyze RLC circuits by way of second order differential equations. Both parallel and series RLC configurations are discussed in it, looking primarily at Natural Response, but also touching on Step Response.RLC Circuit Response Explanation1.2.1 Over-damped responseThe over-damped response (ζ>1) is:Overdamping response is a transient current without oscillation attenuation.1.2.2 Underdamped responseThe underdamped response (ζ<1) is:Through the trigonometric identities, these two trigonometric functions can be expressed by a phased sine function:The underdamped response is an attenuated oscillation with a frequency of ωd. The rate of oscillation decay is α. The α in the index describes the envelope function of the oscillation. B1 and B2 (or B3 and phase difference φ in the second form) are arbitrary constants and are determined by boundary conditions. The frequency ωd is given by:This is the so-called damped resonance frequency or damped natural frequency. It is the frequency at which the circuit naturally vibrates when driven by no external source. The resonant frequency ω0 is the resonant frequency of the circuit when it is driven by an external source, and is often called the undamped resonant frequency in order to facilitate the distinction.1.2.3 Critical damping responseThe critical damping response (ζ=1) is:1.3 Laplacian DomainThe Laplace transform can be used to analyze the AC transient and steady-state behavior of the RLC series circuit. If the waveform generated by the above voltage source is V(s) after Laplace transform (where s is the complex frequency s=σ+iω), then Kirchhoff’s voltage law is applied in the Laplace domain:Among them, I(s) is the current after Laplace transform. Solve for I(s):After rearranging, the following formula can be obtained:1.3.1 Laplace admittanceSolve for Laplace admittance Y(s):The above formula can be simplified by using the parameters α and ωo defined in the above content, and we can get:1.3.2 Pole and zeroThe zero point of Y(s) is s such that Y(s)=0: s=0 and |s|⟶ ∞; the pole of Y(s) is s such that Y(s)⟶ ∞. Solve the quadratic equation. Get:The poles of Y(s) are the roots s1 and s2 of the characteristic equation of the differential equation mentioned above.1.3.3 Sine steady stateThe sine steady state can be represented by letting s=jω, where j is the imaginary unit. Substitute this into the amplitude of the above equation:The function of the current with ω as the variable isThere is a peak.In this special case, ω in this peak is equal to the undamped natural resonance frequency:1.4 RLC Series Resonance FormulaThe so-called series resonance formula refers to the study of the energy value of the voltage and current of the series circuit to reach the same phase, and the inductance of the inductance in the circuit and the capacitive reactance in the capacitor are equal in value. Therefore, in the study of the resistance characteristics of the circuit, In the case of a given terminal voltage, the maximum current is released, and the active power consumed will also be the maximum.Figure3. RLC series resonance formulaResonance definition: The energy of the L and C_ elements in the circuit are equal. When a reactance element in the circuit releases energy, the other reactance element must absorb the same energy, that is, energy pulsation occurs between the two reactance elements.  When series resonance occurs:Inductive reactance XL = capacitive reactance XCSource voltage U = resistance voltage URInductor voltage UL = Capacitor voltage UCInductor's reactive power QL = Capacitor's reactive power QCTotal circuit impedance Z=resistance value RApparent power S = resistance power PExplanation: When the circuit resonates, it must have two components: inductor L and capacitor C, and the frequency corresponding to resonance is called "resonant frequency" or resonant frequency, generally we use fr to indicate.1.5 Phasor Diagram of RLC Series Circuit(1) Phasor diagram of voltage and currentU&=U&R+U&L+U&CFigure4. Phasor diagram of voltage and currentFigure5. Phasor diagram of voltage and current(2) Voltage triangleThe relationship between the voltage triangle and the impedance triangle: divide the effective value of the voltage triangle by I to get the impedance triangle.Figure6. Voltage triangle● The relationship between the total voltage and the effective value of each part of the voltage:● The effective value relationship between total voltage and total current: U=I|Z|● The phase difference relationship between total voltage and total current:II RLC Parallel CircuitFigure7. RLC Parallel CircuitV-supply voltageI-circuit currentR-resistanceL-InductanceC-capacitanceThe characteristics of the RLC parallel circuit can be handled by the duality (electrical circuits) of the circuit. The RLC parallel circuit is treated as the dual impedance of the RLC series circuit, so it can be analyzed in a similar way to the RLC series circuit.The attenuation α of the RLC parallel circuit can be obtained by the following formula:If the factor of 1/2 is not considered, the damping coefficient of the RLC parallel circuit is exactly the reciprocal of the damping coefficient of the RLC series circuit.Frequency domainAdd the admittance of each element in parallel to obtain the admittance of this circuit:After capacitors, resistors, and inductors are connected in parallel, the impedance at the resonance frequency is the maximum, which is the opposite of the case where capacitors, resistors, and inductors are connected in series. The RLC parallel circuit is an antiresonator.In the figure below, it can be seen that if a constant voltage is used for driving, the frequency response of the current has a minimum value at the resonance frequency ω0=1/√LC. If it is driven by a constant current, the frequency response of the voltage has a maximum value at the resonance frequency, which is similar to the frequency response graph of the current in an RLC series circuit.Figure8. Sinusoidal steady state analysisNormalize with R = 1 ohm, C = 1 Farad, L = 1 Henry, and V = 1.0 VoltIII The Difference Between Series Resonant Circuit and Parallel Resonant CircuitIn an AC circuit containing resistance, inductance and capacitance, the voltage at both ends of the circuit and its current are generally out of phase. If the circuit parameters or the power supply frequency are adjusted to make the current and the power supply voltage in phase, the circuit is resistive, which is called resonance for the working state of the circuit at this time.Resonance is a specific phenomenon of sinusoidal AC circuits. It is widely used in electronics and communication engineering. However, in power systems, resonance may damage the normal operation of the system.Resonance is generally divided into series resonance and parallel resonance. As the name implies, series resonance is the resonance that occurs in a series circuit. Parallel resonance is the resonance that occurs in a parallel circuit.3.1 Series Resonance3.1.1 IntroductionIn a series circuit composed of resistance, inductance and capacitance, when the capacitive reactance XC and the inductive reactance XL are equal, that is, XC=XL, the voltage U and the current I in the circuit have the same phase, and the circuit presents pure resistivity. This phenomenon is called series resonance. When the circuit is in series resonance, the total impedance in the circuit is the smallest, and the current will reach the maximum. 3.1.2 Conditions for the occurrence of series resonanceIn order to resonate in a series circuit, certain conditions must be met.When UL=UC, that is, XL=XC,. Voltage and current are in phase, and series resonance occurs in the circuit. From ωL=1/ωC, ω0=1/√LC can be obtained, and the resonance frequency is f=f0=1/2π√LC. 3.1.3 Characteristics of series resonance circuit● Minimum total impedance● When the power supply voltage is constant, the current is the largest● The circuit is resistive, and the voltage on the capacitor or inductor may be higher than the power supply voltage 3.1.4 Energy changes in the circuit at resonanceThe circuit absorbs Q=0 from the power supply, and the circuit energy exchanges between the electric field and the magnetic field inside the circuit during resonance. The power supply only provides energy to R.High voltage may damage the device. Series resonance should be avoided in the power system. And series resonance is widely used in radio engineering.3.2 Parallel Resonance3.2.1 IntroductionIn a circuit where an inductance and a capacitor are connected in parallel, when the size of the capacitor just makes the voltage and current in the circuit have the same phase, that is, when the power supply is consumed by resistance and becomes a resistance circuit, it is called parallel resonance.Parallel resonance is a complete compensation. The power supply does not need to provide reactive power, only the active power required by the resistance. At resonance, the total current of the circuit is the smallest, and the current of the branch is often greater than the total current of the circuit. Therefore, parallel resonance is also called current resonance.When parallel resonance occurs, a large current flows in the inductance and capacitance components, which will cause the fuse of the circuit to blow or burn the electrical equipment; however, it is often used in radio engineering to select signals and eliminate interference. 3.2.2 Parallel resonance conditionsIn the following two types of circuitsFigure9. Two types of circuitsThe resonant frequency formula of (a) has been discussed above, and (b) is determined by,We can get.Under normal circumstances, the coil resistance R is much smaller than XL, therefore, ignoring R we can getthat is f=f0=1/2π√LC. 3.2.3 Features of parallel resonant circuit● When the voltage is constant, the current is the smallest at resonance● Maximum total impedance● The circuit is resistive, and the branch current may be greater than the total currentIV Application of RLC Circuit Resonance4.1 Application of Series Resonance CircuitThe use of series resonance to generate power frequency high voltage, which is used in high voltage technology to do withstand voltage test for power equipment such as transformers, can effectively find dangerous concentrated defects in the equipment, and is the most effective and direct way to test the insulation strength of electrical equipment Methods. Used in radio engineering, series resonance is often used to obtain a higher voltage.In the radio, the series resonance circuit is often used to select the radio signal. This process is called tuning. The following figure shows a typical circuit.Figure10. A typical circuit for tuningWhen the electric waves of various signals of different frequencies generate electric signals of different frequencies on the antenna, they are induced to the coil 2L through the coil 1L. If the oscillation circuit resonates to a certain signal frequency, the current of the signal in the loop is the largest, and a voltage CU higher than the signal voltage Q times is generated across the capacitor. For other signals of various frequencies, because no resonance occurs, the current in the loop is very small, which is suppressed by the circuit. Therefore, the capacitor C can be changed to change the resonant frequency of the loop to select the desired radio signal.4.2 Application of Parallel Resonance CircuitThe application of LC parallel resonant circuit in communication electronic circuit is determined by its characteristics. Specifically, it mainly includes three categories. One is working in resonance, as a frequency-selective network application. At this time, it appears as a large resistance and outputs a larger voltage under the excitation of current; the second is working in detuning The state, present as inductive or capacitive at this time, together with other inductances and capacitors in the circuit, satisfies the oscillation conditions of the three-point oscillation circuit to form a sine wave oscillator; the third is to work in a detuned state, that is, to work on the amplitude-frequency characteristic curve Or one side of the phase-frequency characteristic curve to realize amplitude-frequency conversion, frequency-amplitude conversion, frequency-phase conversion, and phase-frequency conversion to form an angle modulation and demodulation circuit. (1) LC parallel resonant circuit used as frequency selective matching networkFrequency selection is to select useful frequency components from the input signal and suppress useless frequency components or noise. In communication electronic circuits, the LC parallel resonant circuit is the most commonly used as a frequency selection network. It is widely used in high-frequency small-signal amplifiers, Class C high-frequency power amplifiers, mixers and other circuits. The common feature of these circuits is that the LC resonant circuit is not only a frequency-selective network. Through the connection of the transformer, it also plays the role of impedance transformation, reducing the impact of the amplifier tube or the load on the resonant circuit, and obtaining better selectivity. . (2) The LC parallel resonant circuit of the overtone crystal oscillator as a capacitorUnder the action of the applied alternating voltage, in the mechanical vibration generated by the quartz crystal, in addition to the fundamental frequency mechanical vibration, there are many odd frequency overtones. When a crystal oscillator with a very high operating frequency is required, overtone crystal oscillators are often used. The figure below shows the overtone crystal oscillator.Figure11. Circuit composition and reactance curve of L1C1 circuitIn the above figure, the quartz crystal and the CL branch are inductive. The quartz crystal, C2, and L1C1 loop together form a three-point oscillator. According to the composition principle of the three-point oscillator (shooting the same), the L1C1 resonant circuit should be capacitive. Assuming that the quartz crystal in the figure is working at the 5th overtone frequency, the nominal frequency is 5 MHz. In order to suppress the parasitic oscillation of the fundamental frequency and 3rd overtone, the L1C1 loop should be tuned between the 3rd and 5th overtone frequency, that is, 3~ Between 5 MHz.  From the reactance characteristic curve of the L1C1 resonant circuit shown in Figure (b), it can be seen that for the 5th overtone frequency of 5 MHz, the L1C1 circuit is capacitive, and the circuit meets the three-point oscillation condition and can oscillate. For the fundamental and third harmonics that are less than the resonance frequency of the L1C1 loop, the loop has an inductive characteristic, which does not conform to the principle of different components and cannot produce oscillation. For overtones of 7 times and above, although the L1C1 circuit is also capacitive, the equivalent capacitance at this time is too large, the amplitude starting conditions cannot be met, and the oscillation cannot be generated. (3) LC parallel resonant circuit that realizes the functions of amplitude-frequency conversion and frequency-phase conversionThe phase-frequency characteristic of the impedance of the LC parallel resonant circuit is a monotonous curve with a negative slope. The linear part of the curve can be used to perform a linear conversion between frequency and phase. This is mainly used in the phase frequency discrimination circuit; the same, the LC parallel resonant circuit The linear part of the impedance's amplitude-frequency characteristic curve can also perform the linear conversion between frequency and amplitude, so it has also been applied in the slope frequency discrimination circuit.V Frequently Asked Questions about RLC Circuit1. Is LCR and RLC circuit the same?Yes. An RLC circuit (also known as a resonant circuit, tuned circuit, or LCR circuit) is an electrical circuit consisting of a resistor (R), an inductor (L), and a capacitor (C), connected in series or in parallel. This configuration forms a harmonic oscillator. 2. What is the resonant frequency of the RLC circuit?What is Resonance in the RLC circuit? Resonance is the phenomenon in the electrical circuit, where the output of the circuit is maximum at one particular frequency. And that frequency is known as the resonant frequency. At the resonant frequency, The capacitive reactance and inductive reactance are equal. 3. Is the RLC circuit linear?In an RLC circuit, the most fundamental elements of a resistor, inductor and capacitor are connected across a voltage supply. All of these elements are linear and passive in nature. 4. What is the bandwidth of the RLC circuit?The bandwidth of any system is the range of frequencies for which the current or output voltage is equal to 70.7% of its value at the resonant frequency, and it is denoted by BW. 5. What is the second-order circuit?A second-order circuit is characterized by a second-order differential equation. It consists of resistors and the equivalent of two energy storage elements. 6. What is the first-order circuit?A first-order circuit can only contain one. energy storage element (a capacitor or an. inductor). The circuit will also contain. 7. What is the half-power frequency?The frequencies for which current in a series RLC (or a series tuned) circuit is equal to 1/√2 (i.e. 70.71%) of the maximum current (current at resonance)are known as Half Power Frequencies. 8. What is the natural response of the RC circuit?The natural response tells us what the circuit does as its internal stored energy (the initial voltage on the capacitor) is allowed to dissipate. It does this by ignoring the forcing input (the voltage step caused by the switch closing). The "destination" of the natural response is always zero voltage and zero current. 9. What is the difference between first-order and second-order filters?The main difference between a 1st and 2nd order low pass filter is that the stopband roll-off will be twice the 1st order filters at 40dB/decade (12dB/octave) as the operating frequency increases above the cut-off frequency ƒc, point as shown. 10. What is the use of a resonant circuit?One use for resonance is to establish a condition of stable frequency in circuits designed to produce AC signals. Usually, a parallel (tank) circuit is used for this purpose, with the capacitor and inductor directly connected together, exchanging energy between each other. 
kynix On 2020-10-10   13459
Resistors

What is A Bandpass Filter?

IntroductionA band pass filter is an electronic device or circuit that allows signals between two specific frequencies to pass. That is, allowing signals in a specific frequency band to pass while shielding other frequency bands. In other words, a band-pass filter attenuates frequency components in other ranges to an extremely low level, as opposed to the concept of a band-stop filter. For example, the RLC tank is an analog band-pass filter, it is a resistor - inductor - capacitor circuit (RLC circuit). These filtering circuit can also be made by connecting low-pass filters and high-pass filters.How to Design Band Pass Filter CircuitCatalogIntroductionⅠ Band Pass Filter Circuit CharacteristicsⅡ Band Pass Filter Parameters2.1 Center Frequency2.2 Cut-off Frequency2.3 Bandwidth2.4 Quality FactorⅢ Types of Band Pass Filter3.1 Active Band Pass Filter3.2 Passive Band Pass FilterⅣ Band Pass Filter Equation4.1 Cutoff Frequency of Band Pass Filters4.2 General Form of Second-order BPF Transfer Function4.3 Second-order Band Pass Filters4.4 High-Q second-order Band Pass Filters4.5 Dual-operational Amplifier BPF (High-Q)4.6 Second-order Band Pass Filters (Voltage-controlled Type)Ⅴ Band Pass Filter ApplicationsⅠ Band Pass Filter Circuit CharacteristicsAn ideal band pass filter should have a completely flat pass band, no amplification or attenuation. And all frequencies outside the pass band will be completely attenuated. In addition, the conversion outside the pass band is completed in an extremely small frequency range. But in fact, there is no ideal band-pass filter. Because the filter cannot completely attenuate all frequencies outside the desired frequency range, especially there is an attenuated but not isolated frequency range outside the desired pass band. This is usually called the filter roll-off phenomenon, and it is expressed in dB per decade of attenuation amplitude. Generally, the filter design should ensure that the roll-off range is as narrow as possible, so that the performance of the filter is closer to the design requirement. However, as the roll-off range gets smaller and smaller, the pass band becomes no longer flat and causes ripples.The high-pass filter has a low cut-off frequency, and the low-pass filter has a high cut-off frequency. When the high cut-off frequency is lower than the low cut-off frequency, combining the two circuits, and it is possible to design a band pass filter. The gain of the band pass filter is adjusted by the feedback resistor and the current limiting resistor.Figure 1. Band Pass Filter Circuit PartsA band pass filter with a high quality factor refers to a filter with a narrow pass band. In other words, a high-Q factor means that fewer unwanted frequency signals will pass. A low-Q factor means that the pass band is very wide, to allow a wider range of frequencies to pass through.  Ⅱ Band Pass Filter Parameters2.1 Center FrequencyIt usually defined as the midpoint between the two 3dB points of a band pass filter (or a band stop filter), generally expressed by the arithmetic average of the two 3dB points. It is a frequency when the impedance of the entire circuit is a real number.2.2 Cut-off FrequencyIt refers to the frequency point on the right of the low-pass filter and the frequency point on the left of the high pass filter in the pass band. That is, the boundary frequency. It is usually defined as a standard by 1dB or 3dB relative loss point. The band pass filter has two cutoff frequencies, the low cutoff frequency fp1 and the high cutoff frequency fp2. 2.3 BandwidthThe difference between two cut-off frequencies. The bandwidth is defined as B=fp2-fp1.2.4 Quality FactorThe reciprocal of the damping coefficient is called the quality factor, which is an important indicator of the frequency selection characteristics of band pass and band stop filters. In short, it is the ratio of the center frequency to the bandwidth. What’s more, it can be used to describe the shape of the transfer function graph. Ⅲ Types of Band Pass Filter3.1 Active Band Pass FilterFigure 2. Active Band Pass Filter CircuitThe active band pass filter is a cascade of high-pass and low-pass filters and amplifier components. The circuit diagram of the active band pass filter consists of three parts. The first part is the high-pass filter. Then, use the op amp for amplification. The last part of the circuit is the low-pass filter.3.2 Passive Band Pass FilterFigure 3. Passive Band Pass Filter CircuitPassive band pass filters are a combination of passive high-pass and low-pass filters. Passive filters use only passive components, such as resistors, capacitors, and inductors. Therefore, passive band pass filters are also used as passive components and do not use op amps for amplification. Ⅳ Band Pass Filter Equation4.1 Cutoff Frequency of Band Pass FiltersThe characteristic of the band pass filter is that the output signal amplitude in the pass band is independent from the frequency. When f<fp1 or f>fp2, the output signals attenuate quickly. The amplitude-frequency characteristics are shown in the figure:Figure 4. BPF Bandwidth(The broken line is the ideal BPF frequency characteristic, and the solid line is the actual BPF frequency characteristic)The resonance frequency is between fp1 and fp2, where the gain of the filter is the largest, and the bandwidth of the filter is the difference between fp2 and fp1.It can be seen from the frequency characteristics of BPF that it can be composed of LPF and HPF in series, as long as the fpL of LPF (ie, fp2 of BPF) is greater than fpH of HPF (ie, fp1 of BPF).4.2 General Form of Second-order BPF Transfer FunctionFrequency CharacteristicsWhere Aup is the pass-band magnification, center frequency , Q factor Normalized frequency characteristicsNormalized amplitude - frequency characteristicsFigure 5. Amplitude - frequency CharacteristicsFigure 6. Frequency CharacteristicsIt can be seen that the frequency characteristic of the band pass filter is completely determined by the center frequency ωo and the quality factor Q.When f>fo, as the frequency f increases, the amplitude increases. According to the definition of cutoff frequency, the denominator of amplitude-frequency characteristic , that is (since f>fo, take a positive value)1) Upper cutoff frequency(take a positive value)When f<fo, as the frequency f decreases, the output signal amplitude will decrease. According to the definition of cutoff frequency, the denominator of amplitude-frequency characteristic , that is (since f<fo, take a negative value)2) Lower cutoff frequency(take a negative), get the bandwidth When the center frequency fo and bandwidth B (or Q) are known, the upper and lower cutoff frequencies fp1 and fp2 can be calculated. On the contrary, when the upper and lower cutoff frequencies fp1 and fp2 are known, the center frequency fo and bandwidth B (or Q) can be calculated. (where ),  4.3 Second-order Band Pass FiltersA simple second-order band pass filter circuit is shown in the figure below, where R1 and C1 constitute a low-pass filter circuit, and C2 and R3 constitute a high-pass filter circuit.Figure 7. Second-order Band Pass Filter Circuit(1) Transfer FunctionIn order to reduce the amount of parameters matching, generally take C1=C2=CTake , , that is The transfer function can be obtained by using the node current method.(2) Frequency Characteristicswhere band-pass amplification (The negative sign means that the input and output are inverted. Because the filter circuit is an inverting filter.)Center frequency (C1=C2=C), Q factor When Aup, Q, and ωo are known, the resistance of each resistor is (R3 can be calculated with ωo/Q), (Aup<2Q2)When the pass band amplification factor Aup is small, Q should not be too large (that is, the simple second-order BPF has poor selectivity), otherwise R2 will become very small (R2 is generally greater than 1K), which will attenuate the input signal seriously. In order to make the system stable, Aup is generally between 1 and 10, and Q can be between 1 and 20.(3) Design StepsExample: It is known that Aup=5, center frequency fo=450Hz, bandwidth B=200Hz (). Try to calculate the parameters of the band-pass filter and verify.First, according to the center frequency fo, check the parameter table and determine C1, C2, and operational amplifier parameters according to the nominal value.fo=450Hz, take C1=C2=0.01uF(103 capacitor). Since the center frequency is not high, the requirement can be met by using LM358 operational amplifier.Second, calculate the resistance of each resistor. Among them, the range of R1 and R3 should be between 10K ~510K, and R2 should be between 1K ~100K, otherwise the capacitor C needs to be reselected.Substituting the relevant parameters into the above formula, the result is R1=15.9K, R2=15.5K, R3=159K.Third, use simulation software to verify on the computer, and try to take the nominal value of each relevant resistance. The simulation schematic diagram and simulation results are shown in the figure below. The result values obtained from the AC small signal analysis and transmission characteristic analysis basically meet the requirements.Figure 8. Filtering Circuit with LM358Figure 9. Simulation Schematic DiagramFigure 10. Voltage - Time Simulation (ui)Figure 11. Voltage - Time Simulation (ui, uo)The circuit requires a small number of components, and it can work with dual power supplies or with a single power supply (the non-inverting termination is connected to a 1/2Vcc bias potential). In fact, it is widely used in single power supply systems. Because the quality factor Q cannot be too high. Almost all band pass filter circuits with a larger bandwidth B (with a smaller Q value) adopt this circuit form. 4.4 High-Q second-order Band Pass FiltersThe high-Q second-order band pass filter circuit is shown in the following figure. This circuit can work with dual power supplies or single power supplies, which is convenient to use in a single power supply system. Since the Q value can be made larger, it is particularly suitable as a band pass filter.Figure 12. Bandpass Filter Circuit(1) Transfer FunctionIn order to reduce the amount of parameters matching, generally take C1=C2=CWhere , , that is , , getting The transfer function can be obtained by using the node current method.(2) Frequency Characteristics, where band-pass amplification Center frequency , Q factor In order to make the system stable, Aup and Q must be greater than 0, that is, 2RfR4-RFR3>0, which must be guaranteed . Adjusting can control Aup and Q. is more closer to 2, the greater the Aup and Q values. Adjust the capacitor C to select the center frequency ωo. When the values of Aup, Q and ωo are known, and the ratio between and is determined, the resistance of each resistor is , , (3) Design stepsExample: It is known that Aup=5, center frequency fo=1kHz, bandwidth B=50Hz (). Try to calculate the parameters of the band-pass filter and verify.First, according to the center frequency fo, check the parameter table and determine C1, C2, and operational amplifier parameters according to the nominal value. (Aup: 1 ~10)fo=1kHz, take C1=C2=0.01uF. Since the center frequency is not high, the requirement can be met by using LM358 operational amplifier.Second, according to the value of Aup and Q, initially determine the value of and .Since Aup and Q are large, is 1.8, is 0.5, and is 3.6.Third, calculate the resistance of each resistor. The range of R1 and R3 should be between 10K and 510K, and R2 should be between 1K and 100K. Otherwise, the ratio of and needs to be reselected.Substituting the relevant parameters into the above formula, the result is:R1=229K, R3=63.7K, R2=4.18K, R4=127.4K: RF takes 36K, Rf takes 10K.Fourth, use simulation software to verify on the computer, and try to take the nominal value of each relevant resistance. The simulation schematic diagram and simulation results are shown in the figure below. The result values obtained from the AC small signal analysis and transmission characteristic analysis basically meet the requirements.Figure 13. High-Q BPF CircuitFigure 14. Voltage - Frequency SimulationFigure 15. Voltage - Time Simulation4.5 Dual-operational Amplifier BPF (High-Q)The BPF circuit with high-Q value formed by dual operational amplifiers is shown in the figure. With fewer components, a very high-Q value can be obtained when the pass band amplification factor Aup is fixed equal to 2, so it is also a commonly used BPF circuit.Figure 16. Dual-amp BPF(1) Transfer functionAccording to the rule of futility, where, , that is , where , so (2) Frequency CharacteristicsCompared with the standard form of the second-order BPF transfer function, the following parameters can be obtained:pass-band magnification , , center frequency When R4=R5,R2=R3=R,C1=C2=C, Aup=2, , ()It can be seen that when Aup=2 (that is, when R4=R5), the value of Q can be very large.(3) Design stepsAccording to the center frequency fo, check the parameter table to determine C. When C is determined, the resistance R is calculated from the center frequency. Meanwhile, etermine R1 based on the Q value. 4.6 Second-order Band Pass Filters (Voltage-controlled Type)The second-order voltage-controlled BPF is shown in the figure. Among them, R1 and C1 constitute a low-pass filter, R2 and C2 constitute a high-pass filter. (The voltage positive feedback is introduced through the voltage R3 to form a voltage-controlled band-pass filter.)Figure 17. Second-order Bandpass Filter (voltage controlled)Rf/RF cannot be 3 to avoid self-excitation.(1) Transfer FunctionWhere ,that is , , so The transfer function can be obtained by using the node current method.In order to reduce the amount of parameters matching, generally take R1=R3=R,R2=2R,C1=C2=CWhere In order to make the system stable, the coefficient of the first term in the denominator must be larger than 0, that is, 3−Auf>0, in other words, Auf<3.(2) Amplitude - frequency Characteristicswhere band-pass amplification , center frequency , Q factor It can be seen that the closer Auf is to 3, the larger the Q value. The narrower the pass band B, and the better the selectivity.(3) Design StepsAccording to the center frequency, look up the table and initially determine C1=C2=Ccalculate resistance , that is , Calculate bandwidth based on upper and lower cutoff frequencies , Calculate the quality factor Calculate by Q and determine the resistances Rf and RF.As a special case, the center frequency fo=1KHz is known, so C1=C2=C=0.01uF,R2=2R=31.8K, getting Auf=2.95, that is . If Rf=10K, calculate RF=19.5K.For high pass and band pass filters, the output of the op amp is not required to be 0 at static state. And the single power supply operating mode can be selected. In the low-pass or band-stop filter circuit, it is a DC-to-AC DC amplifier circuit, which generally requires the circuit to work in a dual power supply state. Ⅴ Band Pass Filter ApplicationsThe filtering circuit has a wide range of uses.According to different frequency amplitude characteristics, filter circuits can be divided into low pass filter circuit (LPF), high-pass filter circuit (HPF), band pass filter circuit (BPF), band stop filter circuit (BEF) and all-pass filter circuit (APF) . The BPF is mainly used to highlight signals in useful frequency bands and weaken signals or interference and noise in other frequency bands to improve the signal-to-noise ratio. Therefore, band pass filters are often used in wireless receivers and transmitters to receive useful signals while preventing unwanted frequencies from passing through.In addition to the fields of electronics and signal processing, an specific application of band pass filters is in the field of atmospheric sciences. A very common example is to use it to filter the weather data in the last 3 to 10 days, only the cyclone as a disturbance remains in the domain. Frequently Asked Questions about Band Pass Filter1. What is a bandpass filter used for?A band pass filter is an electronic circuit or device which allows only signals between specific frequencies to pass through and attenuates/rejects frequencies outside the range. Band pass filters are largely used in wireless receivers and transmitters, but are also widely used in many areas of electronics. 2. What is the bandwidth of a bandpass filter?The bandwidth of a bandpass filter is usually defined as the 3 dB bandwidth. Similarly, the 1 dB bandwidth is the point at which the signal amplitude decreases by 1 dB from its maximum value (above and below the center frequency). 3. How does bandpass filter work?A bandpass filter works to screen out frequencies that are too low or too high, giving easy passage only to frequencies within a certain range. Band-pass filters can be made by stacking a low-pass filter on the end of a high-pass filter, or vice versa. Attenuate means to reduce or diminish in amplitude. 4. How is bandpass filter calculated?So all frequencies between the low cutoff frequecny and the high cutoff frequency are the passband of the bandpass filter. The gain of the circuit is determined by the formula, gain (AV)= -R2/R1. Thus, for example, to have a gain of 10, R2 must be 10 times the value of R1. 5. What is the use of band pass filter?Bandpass filters are widely used in wireless transmitters and receivers. The main function of such a filter in a transmitter is to limit the bandwidth of the output signal to the band allocated for the transmission. This prevents the transmitter from interfering with other stations.
kynix On 2020-09-17   10163
Resistors

LED Drivers Tutorial: Failure Analysis and Maintenance

IntroductionLED lights cannot directly use the conventional mains grid voltage, because of the characteristics of LED lighting. In order to meet the special voltage and current requirements of LEDs, a specially designed voltage conversion device must be used to make LEDs work normally. This device is an LED driver. LED drivers are usually switching mode devices that convert the input voltage (Typically 120-220 VAC or 12 VDC) into a voltage at which the current drawn by the LED's is equal to its drive current. The drive current is regulated for optimum brightness, led service life, and battery life. A drive current lower than the maximum drive current of an LED can greatly prolong service life. As a key part of LED lighting, the quality of LED drivers directly affects the performance of LED lighting.Choose the Correct LED Drivers For LED LightsNo matter how good the quality of the LED driver is, failure and maintenance are inevitable. This article will analyze the 10 failures in LED lighting design and its application based on the relevant technology and practical experience of the LED driver.CatalogIntroductionⅠ LED Driver Failure Analysis1.1 Forward Voltage Drop (Vf) Range1.2 Power Margin and Derating Requirements1.3 LED Working Characteristics1.4 Test Session1.5 Different Load with Different Test Results1.6 LED Driver Circuit Problem1.7 Wrong Phase Wring1.8 Grid Fluctuation1.9 Frequent Line Trips1.10 Drive CoolingⅡ LED Driver Maintenance2.1 Multimeter to Detect LED Driver2.2 Identify LED Power SupplyⅢ LED Driver Circuit Modulation3.1 Pulse Width Modulation (PWM)3.2 Pulse Frequency Modulation (PFM)3.3 Sliding-Mode ModulationⅣ One Question Related to LED DriverⅠ LED Driver Failure AnalysisThe LED driver is measuring current passing through LEDs using sense resistor and then increase or decrease the voltage to maintain constant current continuously. LEDs are kind of diode so they need DC voltage to operate so most of the LED drivers are boost and can vary output supply in wide range (example, 16V to 38V). They also have dimming control by PWM signal from microcontroller OR by having a manual potentiometer to change sense resistor. According to them, LED driver failures are complex, but we can follow the steps below to analyse.1.1 Forward Voltage Drop (Vf) RangeLED lamp load end is generally composed of a number of LEDs connected in series, and its working voltage Vo=Vf×Ns, where Ns represents the number of LEDs. And the Vf of an LED varies with temperature. Generally, at a constant current, Vf becomes lower at high temperatures and becomes higher at low temperatures. The LED lamp load working voltage is VoL at high temperature, and VoH represents a value at low temperature. When selecting an LED driver, consider that the driver output voltage range is greater than VoL~VoH.If the maximum output voltage of the LED driver is lower than VoH, the maximum power of the lamp may not reach the actual power required at low temperature. If the minimum voltage of the selected LED driver is higher than VoL, the output of the driver may exceed the working range at high temperature. And LED driver will work unstable, making the lights flicker.Considering the overall cost and lamp efficiency, don’t blindly pursue the ultra-wide output voltage range of the LED driver. Because the driver voltage is only in a certain range, its efficiency is the highest. When the range is exceeded, the efficiency and power factor (PF) will deteriorate. In addition, if the design of the driver output voltage range is too wide, high costs and unoptimized efficiency will be made. 1.2 Power Margin and Derating RequirementsIn general, the nominal power of the LED driver refers to the data measured under the rated environment and rated voltage. Taking into account different applications, most LED driver suppliers will provide power derating curves in their product specifications (common load vs. ambient temperature derating curves and load vs. input voltage derating curves).As shown in Figure 1, the red curve represents the power derating curve when the input is 120Vac, and its load varies with the ambient temperature. When the ambient temperature is lower than 50℃, the LED driver is allowed to be 100% full load. When the ambient temperature is as high as 70℃, the LED driver can only be derated to 60% of the load. When the ambient temperature changes between 50℃~70℃, the driver load varies with the temperature linearly.Figure 1. Power Derating Curve (Load vs Ambient Temperature)The blue curve represents the power derating curve when the input is 230Vac or 277Vac, and its load varies with the ambient temperature. The principle is similar to the above mentioning.As shown in Figure 2, the blue curve represents the derating curve of the LED driver when the ambient temperature is 55°C, its output power varies with the input voltage. When the input voltage is 140Vac, the load of the driver is allowed to be 100%, and the input voltage will be adjusted downward. If the output power remains the same, the input current will rise, resulting in input terminal loss and lower efficiency. When the device temperature rises, exceeding the rated temperature, which may cause the device to fail.Figure 2. Power Derating Curve (Load vs Input Voltage)Therefore, when the input voltage is less than 140Vac, the output load of the LED driver is required to linearly decrease as the input voltage decreases. According to the above derating curve and corresponding requirements, when choosing a LED driver, actual applying needs are important, as well as the derating margin. 1.3 LED Working CharacteristicsWhen the required input power is a fixed value, such as a fixed error of 5%, the output current can only be adjusted to the specified power for each lamp. Due to different working ambient temperature and different lighting time, the power of each lamp will vary greatly.Although there are considerations for marketing and business factors. However, the volt-ampere characteristic of the LED lamp determines that the LED driver is a constant current source, and its output voltage varies with the series voltage Vo of the LED load. When the efficiency of the driver is basically unchanged, its input power changes with Vo. And meanwhile, the overall efficiency of the LED driver will increase after thermal equilibrium. Under the same output power, the input power will decrease compared to the boot time.Therefore, when formulating requirements, LED driver users should first understand the operating characteristics of LEDs. Avoid suggesting indicators that do not meet the principles of operating characteristics, and indicators that far exceed actual requirements, resulting in excess quality and cost waste. 1.4 Test SessionSample test problems, for example, multi-brand LED driver samples all failed during the test. The reason is that a self-dual voltage regulator is used to directly power the LED driver for testing. After power on, the voltage regulator is gradually adjusted from 0Vac to the rated operating voltage of the LED driver. This kind of test operation can easily make the LED driver start and work with the load when the input voltage is very small, but this situation will cause the input current to be far greater than the rated value. And the internal input terminal related components, such as fuses, rectifier bridges, thermistors, etc. will fail due to excessive current or overheating, damaging the LED driver.The correct test method is to adjust the voltage regulator to the rated operating voltage range of the LED driver, and then connect the driver to power-on test. Of course, technically improving the design can also avoid the failure caused by this kind of test misoperation. That is, a starting voltage limit circuit and an input undervoltage protection circuit are set at the input of the driver. When the input does not reach the start-up voltage set by the driver, the driver does not work. When the input voltage drops to the input undervoltage protection point, the driver enters the protection state. Although the driver has a self-protection function and will not fail, you must carefully understand whether the purchased LED driver product has this protection before testing (considering the actual application environment of the LED driver, most LED drivers currently do not have this set). 1.5 Different Load with Different Test ResultsOn the one hand, when the LED driver is tested with LED lights, the result is normal; on the other hand, when driver tested with an electronic load, the result may be abnormal. Usually this phenomenon has the following reasons:1) The output instantaneous voltage or power of the driver exceeds the working range of the electronic load instrument. (Especially in CV mode, the maximum test power should not exceed 70% of the maximum power of the load. Otherwise, the load may instantaneously have overpower protection when loading, causing the driver to fail to work.)2) The characteristics of the electronic load instrument used are not suitable for measuring constant-current device. And the load voltage gear jumping, result in the drive to fail to work.3) Because there is a large capacitor inside the input of the electronic load meter. The test is equivalent to connecting a large capacitor in parallel with the driver output, which may cause the driver's current sampling work to be unstable. As we all known, the LED driver is designed to meet the working characteristics of LED lamps. The most practical test method is to use the LED lamp as a load, and connects an ammeter and a voltmeter in series to test. 1.6 LED Driver Circuit ProblemThe following conditions often cause damage to the LED driver:Connect AC to the DC output terminal of the driver, causing the driver to fail.Connect AC to the DC/DC output or input of the driver, causing the driver to fail.Connect the output terminal of the constant current to the dimming light, causing the driver to fail.Connect the phase wire to the ground wire causing the driver has no output and the housing is charged. 1.7 Wrong Phase WringTake an international example: the rated working voltage between each phase line and the neutral line is 220V, and the voltage between the phase line and the phase line is 380V. If the driver is connected to two phase wires, after power on, the LED driver input voltage exceeds the rated range, which cause the product to fail.As shown in Figure 3, V1 represents the first phase voltage, V2 represents the second phase voltage, and R1 and R2 respectively represent the drivers normally installed on the line. When the neutral line (N) on the circuit is disconnected, the drivers R1 and R2 on the two branches are connected to the 380V voltage after being connected in series. Because of the difference in input internal resistance, when one of the drivers is charged to start, the internal resistance becomes smaller. Most of the voltage may be applied to another driver, causing the overvoltage damage. Therefore, it is recommended that switches or short-circuiters on the same distribution branch should be disconnected together, not just cut off the neutral line. What’s more, do not put the power distribution fuse on the neutral line to avoid bad effect of the neutral line on the circuit.Figure 3. Neutral Line Open Circuit Diagram 1.8 Grid FluctuationWhen wires of a transformer grid branch is too long and there is large power equipment on the branch, the grid voltage will fluctuate sharply when the large equipment starts and stops. It even causes the grid to be unstable. When the grid voltage exceeds 310V, the drive may be damaged (even if there is an LED lightning protection device, it is useless. Because the lightning protection device is to deal with pulse spikes of tens of uS level, and the fluctuation of the grid may reach tens of mS, or even hundreds of mS) . Therefore, special attention should be paid when there is large electric machinery on the street lighting branch power grid. It is best to monitor the fluctuation range of the power grid or to supply power to the grid transformer separately. 1.9 Frequent Line TripsToo many lights are connected on the same branch, which leads to overload on a certain phase and uneven power distribution among the phases, resulting in frequent line trips. 1.10 Drive CoolingAlthough the LED has high luminous efficiency, only a small part of the energy flowing through the LED is radiated in the form of visible light. And most of the remaining energy is consumed in the LED in the form of heat, so the LED generates more serious heat. When the driver is installed in a non-ventilated environment, the driver housing should be in contact with the lamp housing as much as possible. If possible, apply thermal glue or a thermal pad on the contact surface between the housing and the lamp housing to improve the heat dissipation of the LED driver and ensure the reliability of the driver.Ⅱ LED Driver Maintenance2.1 Multimeter to Detect LED DriverMeasuring the output voltage of the no-load LED driver with a multimeter, if the output voltage is not detected, does it mean that the driver is broken? Look at the following steps:1) The voltage of the non-isolated LED power supply in the no-load state is about 300V tested with a multimeter, and it is about 220V with a PFC.2) Isolating the LED power supply, the voltage in the no-load state, tested with a multimeter, is about 3-5V more than the total voltage of the rated LED series. However, although the output voltage can be tested under no load, it does not mean that it can be normal under load. At this time, it is necessary to connect the corresponding LED light board to see the performance of the LED lighting. If there is no flicker, the output voltage is also equal to the total voltage of LED lights in series connection. This situation can be considered normal, otherwise it fails. If there is no output voltage at no load, the power supply must be broken. 2.2 Identify LED Power SupplyThe LED power supply is widely used in many applications. So how to distinguish the quality of LED power supply is particularly important. A few methods are briefly introduced below. LED Driver ICThe power of IC drive, the quality of IC directly affects the whole power supply. The lighting manufacturer should understand the IC design solution and calculate the cost of the driver, so as to purchase power products at a reasonable price. TransformersThe control chip can be regarded as the brain center of the power supply, while the transformers determine the power and temperature resistance. The transformer is responsible for the transfer of "AC to DC". However, the energy overload will damage the device. The core of the transformer is the magnetic core and the wire package. Electrolytic Capacitors and Ceramic CapacitorsThe quality and life requirements of input electrolytic capacitors are important. However, people tend to ignore the quality requirements of the output capacitor. In fact, the life of the output capacitor also has a great impact on the life of the power supply. The output end has a switching frequency of up to 60,000 times per second, which causes the parasitic resistance of the capacitor to heat up and produce substances similar to scale. Finally, the electrolyte heats up and bursts. Ceramic capacitors: The materials are divided into X7R, X5R and Y5V, and the actual capacitance value of Y5V can only reach 1/10 of the actual value. In addition, the nominal capacitance value only refers to when a capacitor works at 0V. Therefore, this tiny chip with poor options will also lead to a price difference in cost and greatly shorten the life of the power supply. Circuit Design and Welding ProcessJudgment of the pros and cons of the design: Aside from the professional point of view, it can be distinguished by some intuitive methods, such as the neat layout of the components, and soldering points. As for flying leads and manually adding components, it is a serious lack of techniques and efficiency. As we all know, the quality of mechanized production of wave soldering process is definitely better than manual welding. Because the machining process is more neat and uniform. Identification method: whether there is red glue on the back board.The flashing phenomenon of the lamp after a period of use is basically caused by the power supply or the weak welding of the lamp beads. However, it is extremely difficult to detect the virtual welding of products through aging, so AOI must be used to detect the quality of the power supply. Batch Inspection of Aging Racks and High Temperature Aging RoomsNo matter how good the power products are controlled by materials and production processes, they still need to be tested for aging. Because the incoming inspection of electronic components and transformers is difficult to control. Only through the aging of the entire batch of power supplies and the high temperature sampling inspection of the high temperature room. This is a wide-ranging screening to determine whether the materials have safety hazards. Ⅲ LED Driver Circuit ModulationThe LED driver circuit is divided into constant-voltage type and constant-current type according to the power supply to the LED. Constant-current switch type LED driver circuit samples the current flowing through the LED lamp, and gives the output control signal to control the on and off of the switching power tube, which aims to adjust the output current as the set value. The dimming control circuit mainly includes SCR dimming circuit, pulse width modulation (PWM), pulse frequency modulation (PFM), sliding mode control, PWM_PFM, PSM, etc. Let's take pulse width modulation (PWM), pulse frequency modulation (PFM), and sliding mode modulation to introduce in detail below. 3.1 Pulse Width Modulation (PWM)Pulse width modulation, shown in the figure below, refers to the stability of the output voltage by changing the on-time of the switching power tube in each cycle at a specific frequency. That is adjusting the duty cycle to obtain stable output voltage. When the output voltage changes due to the working environment, noise and other factors, the error amplifier samples the voltage change and sends the signal to the control circuit. The control circuit adjusts the duty cycle of the switching power tube signal to maintain the stability of the output voltage.Figure 4. PWM Modulation Based on BUCK StructureFigure 4 (a). Voltage ModeFigure 4 (b). Peak Current ModeFigure 4 (c). Average Current Mode3.1.1 Advantages of PWM(1) The PWM modulation method has high efficiency under heavy load, and has a good dynamic response to load changes.(2) The output ripple voltage is small and the linearity is high.(3) The frequency is stable, the duty cycle adjustment is not restricted, the control is simple, and both the current control mode and the voltage control mode are applicable.3.1.2 Disadvantages of PWM(1) The efficiency of PWM modulation method decreases at light load.(2) The transient response is slow during constant-voltage driving, and a more complicated compensation circuit is required.(3) Accurate current detection circuit is required for constant-current driving. 3.2 Pulse Frequency Modulation (PFM)The pulse frequency modulation is shown in the figure below. Under the condition of a certain on-time of the switching power tube, the output voltage can be controlled by adjusting the off time. When the output voltage changes, the error amplifier samples the feedback signal and sends the output signal compared with the reference signal to the control circuit. The control circuit analyzes the error signal and generates a square wave signal with constant pulse width and varying frequency to control the switch power tube to maintain the stability of the output voltage.Figure 5. Pulse Frequency Modulation Based on BUCK Structure3.2.1 Advantages of PFM(1) The PFM modulation has very high efficiency, better frequency characteristics and higher voltage regulation rate at light load.(2) The PFM modulation has a relatively high transmission signal-to-noise ratio and a good anti-interference ability.(3) The output voltage has a large adjustable range and low power consumption.3.2.2 Disadvantages of PFM(1) The efficiency of the PFM modulation will decrease under heavy load.(2) The frequency spectrum of the output ripple is scattered and irregular.(3) The load adjustment range is very small, resulting in high filtering costs. 3.3 Sliding-Mode ModulationSliding-mode modulation mode, the full name is sliding mode variable structure control,  is a discontinuous control. As shown in Figure 6, the sliding mode makes the system structure change purposefully according to its current state, which force the system to make small amplitude and high frequency up and down movements along the designed trajectory under response conditions. That is, sliding mode movement. Reduce the system's sensitivity to disturbances and load jumps.Figure 6. Sliding Mode Control Based on BUCK Structure3.3.1 Advantages and Disadvantage of Sliding ModeIt has the advantages of fast dynamic response, strong robustness and wide stability range, but it also has a problem that the operating frequency is not fixed. Ⅳ One Question Related to LED Driver4.1 QuestionHow long do LED drivers last?4.2 AnswerWhile the light function of an LED may last for years, drivers can give out much sooner. This is why we recommend name brand LED bulbs for the home, especially those with 25,000 hour rated lives. In general, high power white LEDs use much more current, and need of more complicated drivers. Frequently Asked Questions about LED Drivers Failure Analysis and Maintenance1. What is a LED driver IC?They are configured as either inductorless (charge pump) or switching regulator-based LED drivers that support driving white LEDs in series, parallel or combination. ... Topologies include boost regulator, buck regulator, buck/boost, SEPIC topology LED drivers, and more. 2. What is a LED driver used for?LED drivers are electrical devices that prevent damage to LEDs by regulating the forward voltage (VF) of the LED that changes with temperature, avoiding thermal runaway while delivering a constant current to the LED. LED drivers also aid efforts to meet new energy requirements (e.g., Energy Star). 3. How do I choose an LED driver?Use an LED driver with at least the same value as your LED(s). The driver must have a higher output power than your LEDs require for extra safety. If the output is equivalent to the LED power requirements, it is running at full power. Running at full power may cause the driver to have a shorter life span. 4. Why do LED drivers fail?LED FailureThe LEDs usually fail, because they have been connected to a constant LED driver in parallel. If the LEDs have failed you may want to also replace the LED driver. We usually recommend using a model with an adjustable output, and trimming down the output voltage slightly, to avoid over powering the LEDs. 5. How long do LED drivers last?Namely, the life of the driving circuit expires prior to when the LED stops emitting light or has its brightness dropped. The typical nominal lifetime of these elements is often times less than 25,000 hours, while the lifetime of LED itself could be as long as 50,000-100,000 hours. 6. Why do my LED drivers get hot?If the LED driver is trying to draw DC (not a balanced load circuit) then that can also cause the transformer to overheat.7. What is the difference between a transformer and an LED driver?LED drivers and electronic transformers for retrofit LED lighting are not interchangeable. They differ in output and load compatibility i.e. which LED lights they will work with. The fundamental difference between the two is that LED drivers output DC while electronic halogen transformers output 12VAC.
kynix On 2020-09-11   13276
Resistors

How Relays Work? Relay Functions and Applications

IntroductionA relay is an electromagnetic switch operated by a relatively small electric current that can turn on or off a much larger electric current. It consists of a set of input terminals for a single or multiple control signals, and a set of operating contact terminals. Because of unique characteristics, it is widely used in many fields. How does a relay work? What the functions of relays, let’s check the following details.How Does A Relay Work?CatalogIntroductionⅠ Working Principle  1.1 Operation Example: Relay as a Switch  1.2 Working Principle of Different RelaysⅡ What is the Function of a Relay?  2.1 Summary  2.2 Types of RelayⅢ Relay Applications  3.1 Automotive Field  3.2 Household Appliance  3.3 Industrial Relays  3.4 Example Analysis: JYB-714 Liquid Level RelayⅣ Relay Selection RulesⅤ One Question Related to DC RelayⅥ Frequently Asked Questions about How Relay WorksⅠ Working PrincipleThe relay is generally composed of an iron core, coil, armature, contact reed and so on. As long as both ends of the coil having a voltage, a certain current will flow through the coil, which will produce electromagnetic effects. Under the action of the electromagnetic force, the armature will overcome the pull force of the return spring and attract to the core, thereby the movable contact and the static contact (normally opened terminal) are in the state of pull-in.Figure 1. Relay StructureWhen the coil is power-off, the electromagnetic attraction will disappear. The armature will move back to its original position under the reaction force of the spring, making the movable contact and the static contact (normally closed terminal) contract together. Under the actions of pull-in and release, achieve the purpose of conducting and cutting off in the circuit. 1.1 Operation Example: Relay as a SwitchThe following figure is the circuit diagram of the relay controlling the light. The relay has normally open contacts and normally closed contacts. The movable contact is a common terminal. This is a DC relay powered by a battery. When the coil of the relay is powered by a DC power supply, the coil with the iron core will generate the corresponding magnetic field to adsorb the armature, and the movable contact will move from the normally closed contact side to the normally open contact side, which is equal to the normally open contact being pulled in. We can see that the start/stop button, battery, and relay coil form a control loop. As long as this loop is closed, the current will flow through the coil and a magnetic field will be generated. The normally open contact, the lamp, and the control power supply (the other battery in the picture) form a loop. When the normally opened contact is closed, the loop is closed and the current will flow from the positive of control power supply to the bulb, passing through the closed normally opened contact to the negative pole, so that the light will on.Figure 2. A relay as a SwitchWhen the start/stop button disconnects, the coil has no current. So that the armature will not be attracted by the magnetic force, and will be reset by the spring. So that the other end of the moving contact will go from the normally opened contact to the normally closed contact. The circuit of the bulb is forcibly disconnected and does not turn on.Figure 3. Relay Controls a Light1.2 Working Principle of Different Relays1) Electromagnetic RelayIt works by using the suction force generated by the circuit in the input circuit between the electromagnet core and the armature.2) Solid State RelayElectronic components have their functions without mechanical moving parts, and the input and output are isolated.3) Temperature RelayIt will act when the outside temperature reaches a given value.4) Reed RelayUsing the reed action sealed in the tube, open, close, or switch the circuit with the function of the electric contact reed and the armature magnetic circuit.5) Time RelayWhen the input signal is added or removed, the output part needs to be delayed or time-limited before closing or opening its controlled circuit until the specified time.6) High-frequency Relay It is used to switch high-frequency and radiofrequency lines with minimal loss.7) Polarized RelayA polarized magnetic field and a control current are combined to act by the magnetic field generated by the control coil. Ⅱ What is the Function of a Relay?2.1 SummaryRelay is an automatic switching element with isolation function, which is widely used for remote control, telemetry, communication, automatic control, electronic equipment, etc. It is the most important control element in the circuits.Relays generally have a sensing mechanism (input part) that can reflect certain input variables (such as current, voltage, power, impedance, frequency, temperature, pressure, speed, light, etc.); there is a mechanism (input part) that can realize "switch on" and "switch off" to the controlled circuit. Between the input end and the output end of the relay, there is also an intermediate mechanism for coupling isolation of the input quantity, functional processing and driving the output part (driving part). As a control element, relays have the following functions:1) Expanding control rangeFor example, when the control signal of a multi-contact relay reaches a certain value, multiple circuits can be switched, disconnected, and connected at the same time from different forms of contact groups.2) AmplificationFor example, using a very small control quantity can control a large power circuit, such as sensitive relays, intermediate relays and so on.3) Integrated signalFor example, when multiple control signals are input to a multi-winding relay in a prescribed form, they will be relatively integrated to achieve a predetermined control effect.4) Automatic control, remote control, and monitoringFor example, the relay on the automatic device and other electrical appliances can form a program control circuit to realize automatic operation. 2.2 Types of RelayIntermediate RelayIt is the function of converting and transmitting the control signal. That is, its input signal is the power off/on the signal of the coil, and the output signal is the contact action of the intermediate relay. In essence, it belongs to one of the voltage relays and has the characteristics of multi-contacts (six pairs or even more). The contact can withstand a large current (rated current is 5A~10A), and its action is more sensitive (response time less than 0.05s). Voltage RelayIts main principle uses the voltage signal, and determines the action of the contact according to the coil voltage, in addition, the coil needs to be connected in parallel with the load during circuit design. The voltage relay can be divided into AC and DC type according to the coil voltage, and can be divided into overvoltage and Undervoltage according to the operating voltage. Therefore, their functions are also different. As for the overvoltage relay, when the coil voltage is within the rated value range, the armature will not make any pull-in action. On the contrary, the action will execute if the coil voltage is exceeded. The AC overvoltage relay plays the role of overvoltage protection in the circuit. When the coil voltage reaches or exceeds the rated value of the coil, the armature will make a pull-in action, and the coil voltage will be lower than the rated value. The Undervoltage relay mainly plays a role of Undervoltage protection in the circuit when the armature is released immediately. Current RelayIt works according to the current signal and determines the contact action according to the current of the coil. The current relay coil needs to be connected in series with the load when having the installation. According to the coil current, it can be divided into two types AC and DC. According to the action current, it can be divided into overcurrent and undercurrent types.Since the load current will pass through the coil when having overcurrent, the coil rated current (that is, the setting current) is usually chosen to be equal to the maximum load current. When the load current is not higher than the setting value, the armature will not act. On the contrary, if it exceeds, a pull-in action will occur. The main function of the overcurrent relay is to play overcurrent protection in the circuit, especially in some occasions where impulsive over-current occurs. Because it has a good protective effect.  The principle of the undercurrent relay is that when the current in the coil reaches or exceeds the operating current value, the armature will perform a pull-in action. On the contrary, the armature will be released immediately when the coil current is less than the operating current value. In a normal state, if the load current exceeds the working current of the coil, the armature will also perform pull-in. When the load current drops below the coil current, the armature will be released. Time RelayIt belongs to a relay that starts with the input signal (that is when the coil is powered on or off) and will output the signal (contact closed or disconnected) after a preset delay in advance. Time relays are generally used in relatively low voltage or current circuits to turn on and off higher voltage or current, just as an electric switch device in the circuit used for automatic control.Figure 4. Electrical Relay Symbol (SPST/SPDT/DPST/DPDT)Ⅲ Relay ApplicationsRelays are employed in a wide range of fields, and their environmental conditions and technical requirements vary greatly. What’s more, in the same application field there are different requirements. Here are some examples and a brief description.3.1 Automotive FieldThe automotive industry is increasingly using relays. The more common relays are: starting relays to start motors, horn relays, open circuit relay of motor or generator, regulating relays for charging voltage and current, flashing relays, control relays fro light brightness,control relays for air conditioning, and so on. The power supply in the car now mostly uses 12V, and the coil voltage is mostly set to be 12V. Due to the battery power supply, the voltage is unstable.  The environmental conditions are not good, for example, the suction voltage is less than 60VH (rated working voltage), and the overvoltage of the coil is required to 1.5VH. What’s more, the power consumption of the coil is relatively large, generally 1.6~2W, and the temperature rise is relatively high. Their environmental requirements are also quite harsh: the ambient temperature range is -40℃~100℃; the relay used in the engine box must be able to withstand the damage of sand, dust, water, salt, and oil; vibration and shock are undoubtedly affecting normal operation. 3.2 Household Appliance1) Air conditioning relays are mainly used to control compressor motors, fan motors and cooling pump motors to have control functions. Owing to the moment when the load starts, a large inrush current appears, which is about 6 times the full-load operating current. It takes a long time for the compressor motor to reach full speed (the power of the home appliance compressor motor is generally 1 to 3 horsepower, where the fan motor and cooling pump motor are 1/4 to 2 horsepower.), which is a serious threat to the relay contacts to eliminate as much as possible the contact bounce when the relay is sucked.  Because the relay is required to release fast, minimize contact bounce as much as possible. The safety requirements are also strict and must be recognized by a safety certification agency. For example, as for product environmental conditions, the ambient temperature requires -40 to 55℃, relative humidity up to 40%, 90RH, and have rainwater infiltration. Because weight and size are not important indicators, the relay is required to be robust and impact resistant.2) Relay used in washing machines, microwave ovens, electric heaters, etc. Relay contact load: the large load can reach 220V, 5000W heater (or 1 horsepower motor), and the small load can be as small as driving solenoids load, other relay coils load, indicator light load, etc. The expected life span of the relay is required to reach 5 to 10 years. That is to say, the electrical life of the relay is required to reach 105 times to 2×105 times. Ambient temperature: -40 to 55°C (85°C for microwave ovens and electric heaters); relative humidity 20 to 95%/RH. 3.3 Industrial RelaysIn industrial control, the main control function is completed by the universal AC relay. The relay is usually driven by a button or limit switch. It is also used in traffic signal controllers, temperature controllers, etc. The contacts of the relay can control solenoid valves, larger start motors, and indicator lights.  What’s more, the field of digital control has expanded the application of relays. Copy milling and coordinate boring are operated by data programming, and the signals are sent to the machine tool controller, memory unit and other logic elements to control 2 to 5 axes of the coordinate servo motor. With this mechanical control method, it is easy to control drilling machines, hexagonal lathes, ordinary lathes and automatic profiling machines.The digital control system requires the relay to have the ability to adapt to low-level signals, medium sensitivity, fast action and high switching reliability. The environmental conditions for the installation of industrial machinery must be considered. For instance, operating industrial machinery and surrounding equipment always transmit some shocks and vibrations to the control cabinet, and they also have the influence of splashing cutting coolant. So that these unfavorable environmental conditions must still be considered when selecting and designing relays. With strict safety requirements, high requirements are needed for electrical insulation, voltage resistance, and flame retardants. 3.4 Example Analysis: JYB-714 Liquid Level RelayLiquid level relay is a kind of relay that uses liquid level to control the circuit. To be specific, this is a relay with electronic circuits inside. Based on the conductivity of the liquid, when the liquid level reaches a certain height, the relay will act to cut off the power; when the liquid level is lower than a certain position, turn on the power to make the pump work.  To achieve the role of automated control, this control is composed of sensors and control actuators. According to the conductivity of water, but it is poor and cannot directly drive the relay. Therefore, there must be an electronic circuit to amplify the current to drive the relay to work. So the sensor of the liquid level controller is generally a wire. The line is divided into three types, high and low, and the middle line. The high is the water level overflow point to control the water level freely, in addition, the water will stop to fill in automatically. At the low water level, the low point is the automatic water filling point. Where the middle is constant contact.JYB-714 Liquid Level Relay①, ⑧ are the working power connecting terminals of the relay. ① is connected to L1, ⑧ is connected to N.②, ③, and ④ output the automatic control signal, and the working voltage of the output terminal is AC220V. ③ is the output signal common end, the level control signal of the water supply pump is output between ② and ③, and the drainage pump level control signal is output between ③ and ④.  ⑤, ⑥, ⑦ are the wiring terminals corresponding to the liquid level electrodes A, B, C in the pool.  ⑤ is connected to the high water level electrode A, ⑥ is connected to the low water level electrode B, and ⑦ connect to the lowest common electrode C. Note that in the experiment, the water inlet electrode uses a copper hard insulated wire of 1 to 1.5mm2, and the water inlet end is stripped of 5mm insulation. In addition, the safety voltage between the liquid level electrode terminals is DC24V. Tech Note1) Drainage type liquid level relay instructions"High" is the upper limit liquid level control point of the pool. When the water level rises to a high level, the water contacts the probe (electrode), and the controller automatically turns on the pump and starts to drain."Middle" is the lower limit liquid level control point of the pool. When the water level drops below the midpoint level, the water and the probe (electrode) are out of contact, and the controller automatically turns off the pump and stops draining."Low" is the ground line of the pool, the lowest point of the pool. 2) The difference between water-supply type liquid level relay and drainage-type liquid level relay:Water-supply type liquid level relay works in water shortage and stops when the water is full.The drainage-type relay works when water is full and stops in a water shortage.Figure 5. A RelayⅣ Relay Selection RulesTo use the relay well, the correct selection is very important. First of all, you must get a thorough understanding of characteristics and requirements of the controlled object, and have careful consideration. The principle, purpose, technical parameters, structural characteristics, specifications and models of the selected relays should be analyzed. On this basis, the relay should be correctly selected according to the actual situation and specific conditions of the project.1. The necessary conditions① The power supply voltage of the control circuit, the maximum current that can be provided.② Voltage and current in the controlled circuit. ③ Contact: When selecting a relay, on the one hand, you should consider whether the control circuit can provide enough working current, otherwise the pull-in of the relay is unstable. When the pull-in and release time of the relay cannot meet the requirements, the time constant of the coil loop can be changed to solve the problem. On the other hand, there is the elimination of electric sparks. Due to the small on-off current of the relay contacts, there will be no arc between the contacts, but "spark discharge" will occur. This is due to the presence of inductance in the contact circuit, and an overvoltage will appear on the inductance when it is disconnected. Together with power supply voltage on the contact gap, so that the contact gap will break down and discharge. Because of energy limitation, only spark discharge will generate. The alternating energy conversion between the capacitance and inductance existing between the contacts makes the spark looming and becoming a high-frequency signal. In addition, spark discharge will cause damage to the contacts, resulting in short service life. 2. After consulting the relevant materials to determine the conditions of use, you can find the relevant materials to find out the specific relay. If you already have a relay on hand, you can check whether it can be used according to the datasheet, and finally consider whether the size is appropriate. 3. Pay attention to the size of the appliance. If it is employed in general electrical appliances, in addition to the cabinet volume, small relays mainly consider the circuit board installation layout. For small electrical appliances, such as toys and remote control devices, ultra-small relay products should be used. 4. Rated load and service life are reference values, which will vary greatly according to different environmental factors, load properties and types. So it is better to confirm in actual or simulate actual use. 5. Try to use rectangular wave control for DC relays, and use sine wave control for AC relays. 6. In order to maintain the performance of the relay, please be careful not to drop the relay or subject it to strong shocks. 7. Do not use the relay in an environment with much dust and harmful gas. Harmful gases include gas containing sulfur, silicon, nitrogen oxides, etc. 8. As for the magnetic latching relay, it should be placed in the action or reset position as needed before use. 9. For polarized relays, please pay attention to the polarity of the coil voltage. 10. The relay is a heat-resistant component. High temperature can speed up the aging of the internal plastic and insulating materials of the relay. Contacts are oxidized and corroded, making it difficult to extinguish the arc. The technical parameters of the electrical components decay and the reliability reduces. So that good ventilation conditions should be maintained.And meanwhile, the low temperature cannot be ignored. Low temperature can aggravate the cold adhesion of the contacts and expose the contact surface. Many manufacturers’ relays indicate that the minimum temperature is -25°C, but high-voltage switches are also used in extreme cold. So it is recommended to leave the room when selecting the model to avoid the relay being unreliable due to low temperature. If circumstances permit, add heaters in the high cold area to ensure that the relay operates reliably and ensure the stability of the entire system. 11. Under the condition of low air pressure, the heat dissipation condition of the relay goes bad,  and the temperature of the coil rises, which changes the given pull-in and release parameters of the relay, affecting the normal operation of the relay. The low air pressure can also reduce the insulation resistance of the relay. It is difficult to extinguish the arc and is easy to melt the contacts and affect the reliability of the relay. It can be used normally at an altitude of fewer than 2000 meters, and it needs capacitance derated used at an altitude of more than 2000 meters. 12. Reduce the impact of mechanical stress on the relay. Mechanical force mainly refers to stress such as vibration, impact, and collision on the control system. The self-vibration of the circuit breaker in the high-voltage switch and the vibration caused by the opening and closing operations has a greater impact on the relay. An intermediate relay with a balanced armature mechanism should be selected. Electromagnetic relays have cantilevered beam structure, the natural frequency is low, oscillation and impact will cause resonance, resulting in the relay contact pressure to drop and contact instant disconnection or contact vibration, which will affect the reliability of the relay. It suggests that vibration measures should be taken to prevent resonance. Ⅴ One Question Related to DC Relay5.1 QuestionHow Does a DC relay work?5.2 AnswerA DC relay uses a single coil of wire wound around the iron core to make the electromagnet. When the DC coil is energized, the magnetism generated in the core is steady because the DC just keeps going. The steady magnetism keeps the lever attracted as long as the DC is flowing. Ⅵ Frequently Asked Questions about How Relay Works1. What is a relay and how it works?A relay is an electrically operated switch. They commonly use an electromagnet (coil) to operate their internal mechanical switching mechanism (contacts). When a relay contact is open, this will switch power ON for a circuit when the coil is activated. 2. Why relay is used?The switch may have any number of contacts in multiple contact forms, such as making contacts, break contacts or combinations thereof. Relays are used where it is necessary to control a circuit by an independent low-power signal, or where several circuits must be controlled by one signal. 3. How do you know if a relay is working?The only tool required to check a relay is a multimeter. With the relay removed from the fuse box, the multimeter set to measure DC voltage and the switch in the cab activated, first check to see if there are 12 volts at the 85 positions in the fuse box where the relay plugs in (or wherever the relay is located). 4. What is the main function of the relay?Relays are electric switches that use electromagnetism to convert small electrical stimuli into larger currents. These conversions occur when electrical inputs activate electromagnets to either form or break existing circuits. 5. What is the difference between relay and switch?The main difference between Relay and Switch is that the Relay is an electrically operated switch and Switch is an electrical component that can break an electrical circuit. ... Many relays use an electromagnet to mechanically operate a switch, but other operating principles are also used, such as solid-state relays. 6. Are Relays AC or DC?A Dc relay coil has a resistance that limits the dc current. An AC coil relies on its impedance for governing the current. An AC relay will remain contact closed due to mechanical inertia and a little mechanical hysteresis and, the fact that an alternating north and south pole both attract the relay armature. 7. How a relay works in a car?Although there are various relay designs, the ones most commonly found in low voltage auto and marine applications are electro-mechanical relays that work by activating an electromagnet to pull a set of contacts to make or break a circuit. These are used extensively throughout vehicle electrical systems. 8. What happens when a relay fails?If the ignition relay shorts burns out or otherwise fails while the engine is operating it will cut off power to the fuel pump and ignition system. ... In some instances of a faulty relay the vehicle will be able to restart once the relay cools off, only to stall out once again after the relay overheats. 9. Does a relay need constant power?The answer to that one is No. Relays have a finite lifetime in terms of how many times they can open and close. And limit to how much current they can handle. But keeping a relay constantly energized does not wear it out. 10. Why is a relay better than a switch?Relays are a better choice for switching large currents (> 5A). Relays can switch many contacts at once. Disadvantages of relays: • Relays are bulkier than transistors for switching small currents. Relays cannot switch rapidly (except reed relays), transistors can switch many times per second. Recommended ReadingBasic Knowledge of Relay Electronics Tutorial with VideoThe Role of the Relay and Its Working PrincipleThe Types of Common Relay and How to Choose Relay?
kynix On 2020-08-05   23478

Kynix

Kynix was founded in 2008, specializing in the electronic components distribution business. We adhere to honesty and ethics as our business philosophy and have gradually established an excellent reputation and credibility in our international business. With the accurate quotation, excellent credit, reasonable price, reliable quality, fast delivery, and authentic service, we have won the praise of the majority of customers.

Follow us

Join our mailing list!

Be the first to know about new products, special offers, and more.

Kynix

  • How to purchase

  • Order
  • Search & Inquiry
  • Shipping & Tracking
  • Payment Methods
  • Contact Us

  • Tel: 00852-6915 1330
  • Email: info@kynix.com
  • Follow Us

authentication

Kynix

© 2008-2026 kynix.com all rights reserve.