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IntroductionA relay is an electronic control device, which has a control system (also called an input loop) and a controlled system (also called an output loop). It is often used in automatic control circuits. In fact, it is an automated switch using a smaller current to control a larger current. Therefore, it plays the role of automatic adjustment, safety protection, and converter in the circuit. Relay has the features of fast response speed, stable work, long service life and small size. In order to ensure that these performances can be better played, the test and maintenance of the relay (solid state relay) are particularly important. This paper will introduce main relay test parameters, how to test a relay, an example of an automotive relay test.Testing a RelayCatalogIntroductionⅠ Understanding Relays  1.1 Relay ParametersⅡ How to Test A Relay?  2.1 General Test Ideas  2.2 Types of Relay TestⅢ Relay for Life: Automotive Relay Test  3.1 Automotive Relay  3.2 Common Faults of Automotive Relays  3.3 Detection Method  3.4 Specific OperationⅣ One Question Related to Relay Test and Going Further  4.1 Question  4.2 AnswerⅤ Frequently Asked Questions about Relay TestⅠ Understanding Relays1.1 Relay ParametersMain relay parameters include rated working voltage, rated working current, coil resistance, contact load, etc.1) Rated working voltage refers to the voltage required by the coil when the relay is working normally. For DC relays it refers to DC voltage (Figure a), and for AC relays it refers to AC voltage (Figure b). Relays of the same type often have multiple assessed operating voltages for circuit requirements, and the specification number is added to the end of the component to distinguish.Figure 1. Relay Symbol2) The rated working current refers to the current required by the coil when the relay is working normally.Coil resistance refers to the DC resistance of the relay coil. When selecting a relay, you must ensure that it is rated working voltage and rated working current meet the requirements.Figure 2. Rated Working Current3) Contact load refers to the load capacity of the relay contact, also known as the contact capacity. For example, the contact load of the jzx-10m relay is:  DC 28v×2a or AC 115v×1a. When used, the voltage and current passing through the relay contact should not exceed the rated value, otherwise, the contact will be burned out and the relay will be damaged. A load of multiple sets of contacts of a relay is generally the same.Figure 3. Contact LoadRecommended Reading: Basic Knowledge of Relay Electronics Tutorial with Video    The Role of the Relay and Its Working Principle Ⅱ How to Test A Relay?Relays are widely used in power protection, automation, sport, remote control, measurement and communication devices, so it is very important to check and maintain the normal operation of relays. There are many types of relays. Therefore, the inspection of relays cannot only be judged by measuring the resistance value of the coil. It is necessary to adopt multiple detection methods according to different relay types.2.1 General Test Ideas1) measuring contact resistanceApply the specified working voltage to the relay coil, and use a multimeter to detect the on-off condition of the contact at the “R×1k” gear. When the power is not applied, the normally open contact does not work, and the normally closed contact conducts. When the power is turned on, you should be able to hear the pick-up sound of the relay. At this time, the normally open contact is conducting and the normally closed contact is opposite, and the switching contact should be switched accordingly. Otherwise, the relay is damaged. For multi-group contact relays, if some of the contacts are damaged, the remaining contacts can still be used.Figure 4. Relay Test 2) measuring coil resistanceThe resistance value of the relay coil can be measured with the multimeter at R×10Ω gear, so as to determine whether the coil is open. 3) measuring of pull-in voltage and currentUse an adjustable regulated power supply to input a set of voltage to the relay, and connect an ammeter in the power supply circuit to monitor. Increase the power supply voltage slowly, and when you hear the pull-in sound of the relay, write down the voltage and current. In order to be accurate, you can try several times to get the average value. 4) measuring the release voltage and currentSame test connection like the above. When the relay pulls in, then gradually reduce the supply voltage. When you hear the relay release sound again, write down the voltage and current at this time. Try several times to get the average release voltage and release current. Under normal circumstances, the release voltage of the relay is about 10-50% of the pull-in voltage. If the release voltage is too small (less than 1/10 of the pull-in voltage), it can't be used normally, which will affect the circuit stability resulting in abnormal operation. 2.2 Types of Relay TestElectromagnetic Relay TestFigure 5. Electromagnetic RelayThe multimeter is placed in the “R×100” or “R×1k” gear, and the two test leads (regardless of positive and negative) are connected to the two pins of the relay coil (shown in Figure 5). The indication of the multimeter should basically match the coil resistance of the relay. If the resistance value is obviously too small, it means that the coil is short-circuited locally; if the resistance value is 0, it means that there is a short circuit between the two coil pins; if the resistance value is infinite, it means that the coil is open or the pins are disconnected. Reed Relay TestReed relay is also one of the most commonly used relays. It consists of a reed switch and a coil, as shown in Figure 6. The reed switch is made by sealing two non-interconnected ferromagnetic metal strips in a glass tube, and the reed switch is placed in the coil. When the current passes through the coil, the magnetic field generated by the coil magnetizes the metal strips in the reed pipe, and the two metal strips attract due to opposite polarities to connect the controlled circuit. Several reed pipes can be placed in the coil, and they will act simultaneously under the action of the coil's magnetic field.Figure 6. Reed Relay Reed relay has a pair of coil pins and several pairs of reed switch pins, and there are corresponding marks on the shell for identification.Figure 7. Reed Relay Reed relays can also use a multimeter to detect their coils and contacts, and the detection method is the same as that of electromagnetic relays.Figure 8. Reed Relay Solid State Relay (SSR) TestThe input end can be tested with a multimeter. The multimeter is placed in the "R×10k" gear, the black test lead (the positive electrode of the battery in the meter) is connected to the positive electrode of the SSR input terminal, and the red test lead (that is, the negative electrode of the battery in the meter) is connected to the negative electrode of the input terminal of SSR. The hands should deflect more than halfway (Figure 9). Re-testing after swapping the two test leads, the hands should not move. If the needle deflects to the top or does not move regardless of the forward or reverse voltage access, the solid-state relay has been damaged.Figure 9. Solid State Relay  SSR You can also make a test circuit according to Figure 10. When the control voltage of the SSR input terminal is turned on, the light-emitting VD is on; when the control voltage of the SSR input terminal is cut off, the light-emitting diode VD is off.Figure 10. SSR Thermal Relay Test1) heating elements detectionThe heating element is composed of an electric heating wire or electric heating sheet, and its resistance is very small (close to 0Ω). The detection is shown in Figure 11. The normal resistance of the three groups of heating elements should be close to 0Ω. If the resistance is infinite (the digital multimeter displays the symbol "1" or "OL" for exceeding the range), the heating element is open.Figure 11. ① 200Ω gear is selected.② The red and black probes are respectively connected to the two ends of a heating element.③ The resistance is close to 0Ω, indicating that the resistor as a heating element is normal. 2) contact detectionThermal relays generally have a normally closed contact and a normally open contact. This detection includes working and non-working conditions. The first picture is the detection of the normally closed contact resistance when it is not in operation. Normally it should be close to 0Ω. Then the detection is taken in the opposite condition. Move the test rod, as shown in the second picture, simulates the over-current heating and bending of the heating element to make the contact action. The normally closed contact becomes an open circuit, and the resistance is infinite.Figure 12. ① 200Ω gear is selected.② The red and black probes are connected to both ends of the normally closed contact.③ The resistance is close to 0 Ω, indicating that the normally closed contact is closed.④ Move the test rod by hand.⑤ The out-of-range symbol "1" is displayed to indicate that the normally closed contact is open. Intermediate Relay TestThe electrical part of the intermediate relay is composed of coils and contacts, both of which use the resistance gear of a multimeter.1) The contact is detected when the control coil is not powered. Contacts include normally open contacts and normally closed contacts. When the control coil is power off, the normally open contacts are open and the resistance is infinite, at this time, the normally closed contacts are closed and the resistance is close to 0Ω. The above-mentioned detection of the normally open contact is shown in the figure below.Figure 13.① 200Ω gear is selected.② The red and black probes are connected to both ends of normally open contact.③ The out-of-range symbol "1" is displayed to indicate that the normally open contact is open. 2) Control coil detection of the intermediate relay is shown in Figure 14. Generally, the greater the rated current of the contact, the smaller the resistance of the control coil. This is because the greater the rated current of the contact, the larger the volume of the contact. Only a small control coil resistance (thicker line diameter) can flow through a larger current to produce a stronger magnetic field suction contact.Figure 14. ① 200Ω gear is selected for the gear switch.② Connect the red and black lead to the two pins of the control coil.③ The display of "6.60" indicates that the resistance of the control coil is 6.6kΩ.3) Power on the control coil to detect the contacts. Apply a rated voltage to the control coil, then use a multimeter to detect the resistance of the normally open and normally closed contacts. The normally open contact should be closed and the resistance should be close to 0Ω; the normally closed contact should be open and the resistance is infinite. Time Relay TestThe detection of time relay mainly includes contact normal state detection, coil detection and coil energization detection.1) Normal-state detection of contacts. It refers to the detection of the resistance of the contact when the control coil is not energized. The normally open contact is open and the resistance is infinite, while the normally closed contact is closed, and the resistance is close to 0Ω. Normal detection processes are shown in the figure below.Figure 15. ① 200Ω gear is selected for the gear switch.② The red and black lead is connected with two pins of a normally closed contact.③ The resistance is close to 0Ω, indicating that the normally closed contact is closed. 2) Detection of control coil. It is shown in Figure 16.Figure 16. ① 20kΩ gear is selected for the gear switch.② Connect the red and black lead to the two pins of the control coil.③ The display of "4.93" indicates that the resistance of the control coil is 4.93kΩ.3) Power on the control coil to detect the contacts. Apply a rated voltage to the control coil, then check whether the contact status has changed according to the characteristics of types of the time relay. For example, for a delay time relay, after a period of time delay, check whether the delay contact is closed (resistance is close to 0Ω) and whether the delay contact is disconnected (resistance is infinite).  Ⅲ Relay for Life: Automotive Relay Test3.1 Automotive RelayRelays are widely used in automotive circuits, such as starting system circuits, wiper circuits, and rear window heating circuits. When the vehicle starts, a larger starting current is required. If the ignition switch is used for direct control, the starting contacts will ignite and burn, which will affect the service life of the ignition switch and even cause serious consequences such as line ablation and fire. Using a relay to control a large current with a small current will not cause the above problems. When a certain voltage or current is applied to both ends of the electromagnetic relay coil, the magnetic flux generated by the coil passes through the magnetic circuit composed of the core, yoke, armature, and the working air gap of the magnetic circuit. Under the action of the magnetic field, the armature attracts the pole face of the iron core, making the normally closed contact opens and the normally open contact close. When the voltage or current at both ends of the coil is less than a certain value, the mechanical reaction force is greater than the electromagnetic attraction force, and the armature returns to the initial state: the normally closed contact is on and the normally open contact is off. One of the automobile relays functions is a switch; the other is load overload protection; the third is fault protection. 3.2 Common Faults of Automotive RelaysIncluding coil burnt, short circuit, insulation part aging, contact ablation, etc.1) Relay MalfunctionWhen the controlled circuit is required to be closed, the relay will not act, on the contrary, when the controlled circuit is not required to be closed, the relay will act. This kind of problem occurs mainly because the interference voltage in the circuit exceeds the allowable range of the drive circuit of the relay. When designing the circuit, pay attention to the factors that can cause interference (such as chip command errors, short circuits, grid fluctuations, etc.). 2) Relay BurnedThere are many reasons for burnout. For example, the actual switching current exceeds the rated switching current of the relay, and the actual inrush current exceeds the rated switching current of the relay. According to design experience, in order to avoid these problems, the rated current should be selected to be 2-3 times the actual switching current, and the impact current of the relay is 2-3 times the actual current. 3) Contact WeldingGenerally speaking, the temperature rise of the AC conversion relay coil is higher than that of the DC conversion relay. This is because of the eddy current loss and hysteresis loss in the magnetic circuit. In addition, when the AC conversion relay is operating at a voltage lower than the rated voltage, a bounce phenomenon may occur. This will cause burnout, welding of contacts and damage to the relay, or disconnection of the self-protection circuit. Therefore, measures must be taken to prevent fluctuations in the power supply voltage.In addition, regardless of the length of the fluctuation time, it will cause the failure of the relay. So ensure that there is a power supply with sufficient capacity. 4) Coil Temperature Rise is Too HighThe loss of magnetic materials such as copper wires and iron cores or the heat transfer of the contacts will cause the temperature rise. Therefore, the heat resistance of the insulating material and the distance between the relay and the heat-generating device should be paid special attention in the circuit design. 3.3 Detection MethodStatic detection: check the resistance of the coil and the resistance of the normally closed contact.Dynamic detection: energize the coil and detect the resistance of the normally open contact. 3.4 Specific OperationTurn on the ignition switch and hear whether there is a pull-in sound in the control relay or feel the relay with your hands for vibration. If so, it means that the relay is basically in routine. The failure of the circuit may be caused by other reasons. On the contrary, it means that the relay is faulty.Replace the relay to be tested with an identical working relay. Turn on the switch, and if the electrical equipment is working normally, it can be determined there is a problem with the relay to be tested.Use the multimeter Rx100Ω gear and combine the resistance of each pin of the circuit to analyze. If the conduction and disconnection are normal, it means that there is no problem with the relay, otherwise, it means the relay is faulty.Open the relay shell to check whether the contacts are ablated or oxidized. If there are bumps and rust on the contact, it means that the contact is ablated or oxidized and does not work properly.Check whether the coil is ablated or discolored. If the coil is ablated with jelly, the coil is black or has a gluey smell, which means the coil is short-circuited by ablation.Ⅳ One Question Related to Relay Test and Going Further4.1 QuestionWhat are the symptoms of a bad car relay?4.2 AnswerThe car suddenly stalls while operating. One of the most common symptoms of a failed ignition relay is a car that suddenly stalls while operating. Car not starting. Another symptom of a faulty ignition relay is a no-power condition.Dead battery. A dead battery is another symptom of a faulty ignition relay.Burned relay. Ⅴ Frequently Asked Questions about Relay Test1. How do you check if a relay is bad?The only tool required to check a relay is a multimeter. With the relay removed from the fuse box, the multimeter set to measure DC voltage and the switch in the cab activated, first check to see if there are 12 volts at the 85 positions in the fuse box where the relay plugs in (or wherever the relay is located). 2. How do you test a 12-volt relay? 3. How do you check an overload relay with a multimeter?CEP7 Overload Relay test proceduresMeasure the normal motor running current (i motor).Turn off the motor and let it cool for about 10 minutes.Calculate the following ratio: i (motor) / i (overload min FLA).Set the overload to its minimum FLA and turn on the motor.Wait for the overload to trip. 4. How do I test a solid-state relay?The SSR can be tested as described below if a load is connected. Connect a load and power supply, and check the voltage of the load terminals with the input ON and OFF. The output voltage will be close to the load power supply voltage with the SSR turned OFF. 5. Can a bad relay drain your battery?Battery drain or dead batteryA failed ECM power relay can also cause a battery drain or a dead battery. If the relay shorts, it can leave power on to the computer, even when the vehicle is turned off. This will place a parasitic drain on the battery, which will eventually cause it to go dead. 6. What happens when the main relay goes bad?The engine will not startIf the main relay is not supplying the engine computer with the power it needs, then the engine will not be able to crank and run the right way. Failing to get the main relay replaced will usually lead to the car being unusable. 7. How do you test a battery relay? 8. How do you test a protection relay?Protection relay self-test procedureThis will normally involve checking the relay watchdog circuit, exercising all digital inputs and outputs and checking that the relay analog inputs are within calibration by applying a test current or voltage. 9. How do you check if a relay is working?The only tool required to check a relay is a multimeter. With the relay removed from the fuse box, the multimeter set to measure DC voltage and the switch in the cab activated, first check to see if there are 12 volts at the 85 positions in the fuse box where the relay plugs in (or wherever the relay is located). 10. How do you test an electromagnetic relay?Grab a multimeter and set it to Ohms. Touch the leads across the electromagnet coil pins and measure resistance. Anywhere from 50-120 ohms is OK. Out of range or open means a bad electromagnet coil winding and time for a new relay.

Ⅰ IntroductionComputer memory is used to store programs and data. The main function of memory is to read and write. For random access memory RAM, their main functions are to read and write, and for read-only memory ROM, the main function is only to read. In general, the memory can be a card,  a floppy disk, etc., they can be active or fixed, which used to access data.This Video Introduce How Memory Store Data and How CPU Access Them.Program is the basis of computer operation, and data is the object of computer operation. Regardless of whether it is a program or data, it is expressed in binary form in the memory, and is collectively referred to as information. In a computer, the memory capacity represents by byte (abbreviated as B) as the basic unit, a byte is composed of 8 binary bits. In addition to bytes, the storage capacity is expressed in KB, MB, GB, and TB (which may be referred to as K, M, G, and T, respectively. For example, 128MB may be referred to as 128M). Among them, 1KB=1024B, 1MB=1024KB, 1GB=1024MB, 1TB=1024GB.CatalogⅠ IntroductionⅡ How to Store and Access Data?Ⅲ What Computer Memory Do?3.1 Explain Computer Memory3.2 Binary Decoder3.3 Chip Select & BusⅣ Example: 8086 MicroprocessorⅤ Technology Improvement5.1 What is Direct Memory Access (DMA)?5.2 DMA Transfer Modes5.3 DMA Transfer Process5.4 DMA Advantages and DisadvantagesⅥ Questions Related to Computer Memory WorksⅡ How to Store and Access Data?Before you know how the electronic memory works, it is necessary to get a general idea of the normal computer operation.Turn on the computer.First, the computer loads data from ROM and executes a power-on self-test (POST) to ensure that all major components are working properly. As part of this test, fast read/write operations check all memory addresses to ensure that there are no errors in the memory chip by memory controller. Read-write operation means writing data to a certain bit and then reading from it.Second, the computer loads the basic input/output system (BIOS) from the ROM. The BIOS provides the most basic information about storage devices, boot order, security, automatic identification functions, and other basic items.The computer loads the operating system from the hard drive into the system RAM. Normally, as long as the computer is turned on, the critical part of the operating system is kept in RAM. This allows the CPU to immediately access the operating system, thereby enhancing the performance and functionality of the entire system.Third, when an application is opened, it will be loaded into RAM. To save RAM space, only the basic part of the app programs are loaded, and then load other parts as needed. After the application is loaded, all files that have been opened for use in the RAM. When saving files and closing applications, files will be written to the designated storage device, and then the loading will be cleared from the RAM. It should be noted a fact that, if the changed files are not saved to the permanent storage device before being erased, they will be lost.In the above operation, every time the content is loaded or opened, it is put into RAM. This only means that it has been put into the temporary storage area of computer so that the CPU can more easily access the information. The CPU requests the required data from the RAM, processes it, and then writes the new data back to the RAM with successive cycles. In most computers, data processing reached millions of times between the CPU and RAM per second.Ⅲ What Computer Memory Do?3.1 Explain Computer MemoryThe memory is composed of a storage body, an address decoder, a read-write control circuit, an address bus, and a data bus.A semiconductor memory is like a small drawer, and there are eight small grids in it. Each small grid is used to store charge. The charge is transferred in or discharged through the wire connected to it. It is easy to understand, if you think of a wire as a water pipe, and the electric charge in the small grid is like the water. Each small drawer in the memory is a place to store data, which we call a cell.Figure 1. Computer MemoryThere are many cells in a memory, and the lines are connected in parallel. When the charge is applied, the charge will fill all the cells. When the charge is released, the charge in each cell will be discharged. This is of course not what we want. To avoid it, the memory structure should be changed slightly. There is a control line on each cell. Which unit you want to put the data, a signal is given to the control line of this unit. Be specific, this control line is like a switch, the charge can flow freely when switch on, and there is no signal on the control line of other cells to affect each other. So as long as you control the control lines of different cells, you can write different data to each unit. In the same way, if you want to get data from a unit, you only need to turn on the corresponding control line. 3.2 Binary DecoderFigure 2. DecoderFirst, how to control the control lines of each unit is not easy. For example, there are 655,36 units in a 27,512 memory chip, and each wire has to led out. This integrated circuit must have more than 60,000 pins. Obviously, this is clumsy. At this time, a way of decoding is made. Let’s briefly introduce it: a line can represent 2 states, 2 lines can represent 4 states, etc. And so on, 16 lines can be represented for 65536 states. 3.3 Chip Select & BusNext to the last question, let us focus on another problem. Where did the eight wires connect with each cell come from? In general, there are connected from the computer, and they also connect with other parts except for a memory chip. In this case, a problem arises. Since these eight lines are not dedicated between the memory and the computer, if you always connect a unit to these eight lines, this may cause confusion . For example, the value in a memory unit is 0FFH, in other memory cell is 00H, it is hard to figure out the high level or low level which these lines represent. So we have to separate them. The method is, when external wires are connected to the pins of the integrated circuit, they are not directly connected to each unit, and a group of switches is added between chip and computer. If we really want to write data to this memory or read data from the memory, then just turn on the switch. This group of switches is selected by three leads: read control end, write control end and chip select end.To write data to the chip, first is selecting chip, then send out a write signal, and the switch is turn on, therefore, the data is written to the chip. If you want to read, first is selecting chip, then send the read signal, and the switch is closed, the data is sent out. In addition, the read and write signals should be connected to another memory. Since the chip select terminals are different, there is no conflict when having read or write operation. Many people still have a question, will these two chips be selected at the same time? As long as it is a well-designed system, it will not happen, because it is controlled by mathematical calculation, not a manual control. If there is a situation where two chips are selected at the same time, it may be a circuit failure.It can be seen from the above that the eight lines used to transfer data are not dedicated, but are shared by many components, so we call them the data bus. The other 16 address lines are also connected together, called the address bus. Ⅳ Example: 8086 MicroprocessorThe CPU is connected to the storage unit and the I/O interface circuit through an address bus, a data bus, and a control bus. So how does the CPU access a certain address in the memory? Next, we will use the 8086 microprocessor architecture as an example, because its structure is simple and easy to introduce.Figure 3. 8086 MicroprocessorIf the CPU wants to read and write memory data, there must be wires to connect them together. In a computer, this kind of wire is called a bus. If you disassemble the computer case, it is easy to see that there is a collection of wires. These wires send signals at the same time, and each wire is either high or low level. The bus is divided into address bus, data bus and control bus according to different functions. Taking the above diagram as an example, the CPU needs to read the information at address 3, which is roughly divided into the following steps:The CPU outputs the physical address 3 to the address line.The control line needs to select the corresponding storage device, and then inform the device that data will be read from it.The storage device will send data 8 to the data line.Figure 4. 8086 CPUFrom here we see that there is a bus connection between the CPU and the storage device. In fact, there is a bus inside the CPU. It connects different components, such as registers, operators, and controllers. But in the computer, the bit number of different buses is not necessarily the same. For example, the internal bus of the 8086 is 16-bit, the address bus is 20-bit, and the data bus is 16-bit.Another question, since the 8086 CPU is a 16-bit structure, how can it output a 20-bit physical address? In fact, it is very simple. The address adder solves this way: segment address (16 bits) x 16 + offset address (16 bits) = physical address (20 bits), such as B800H x 16 + 1111H = B9000H. If you are not familiar with hexadecimal, then we can use decimal to describe this calculation. For example, home, school, and library are on a straight line. The distance between them is as shown in the following figure. Show the distance of the library: the library is 200m away from home, which is actually its physical address. But now there are some limits. We can only communicate with our friends through paper slips. Unfortunately, we can only write 2 digits on the papers, and the number of paper is not limited, so we agreed on the rule: paper 1x10+paper 2 = physical address, for example, write 11 on the paper 1 and 90 on the paper 2, which means that the school is 110m away from home and the library is 90m away from the school. The maximum distance that these two pieces of paper can represent is 99x10+99=1089.The above mentioned is the concept of offset address of the segment address. Let's imagine that if the internal bus of the 8086 CPU is 20-bits, it can directly represent the physical address. Therefore, the concept of segment address is not critical here. What's more, the CPU hardware design will change in the future, and it may be completely different.What we should know is how the CPU reads information from memory, and how does the CPU know whether the read information is ordinary data or a program that needs to be executed? We know that there are many registers in the CPU (that is used to store information), it specifies 2 registers, called CS, IP (CS is used to store the segment address, IP is used to store the offset address). They represent the physical address of the current machine code that needs to be executed. During the execution of the code, the CPU will maintain the values of CS and IP. For example, for each execution of the machine code, IP will increase the corresponding value to point to the next instruction. By analogy, we can use other registers to represent the physical address of the data. Therefore, the binary information in the memory has no difference to the CPU. Distinguishing the program and the data depends on the register. Ⅴ Technology ImprovementWhether it is a PC card or the high-speed read-write disk in the storage system, we can not do data operation without the support of a hardware DMA.Figure 5. 8237 DMA Controller5.1 What is Direct Memory Access (DMA)?DMA refers to the interface technology that the external device directly exchanges data with the system memory without going through the CPU. It is a high-speed data transfer method that allows direct reading and writing of data between external devices and memory, neither through the CPU nor CPU intervention.To read the data of the peripherals into the memory or transfer the data of the memory to the peripherals, it is generally done through CPU control, such as CPU program query or interrupt mode. Using interrupts for data transfer can greatly increase the CPU utilization. But it has shortcomings. For a high-speed I/O device and the case of batch exchange of data, the DMA method can be used to solve the efficiency and speed problems. DMA directly exchanges data between peripherals and memory, so the speed of data transfer depends on the working speed of the memory and peripherals.The data transfer operation is performed under a "DMA controller". In addition to the CPU doing a little processing at the beginning and end, the CPU can execute other tasks during the transfer. In this way, the CPU and I/O are in parallel operation. Therefore, the efficiency of the computer system is greatly improved.Figure 6. DMA ControllerWhen realizing DMA transmission, the bus is directly controlled by the DMA controller. Therefore, there is a problem of bus control transfer. That is, before the DMA transfer, the CPU should hand over the bus control to the DMA controller, and after the transfer is done, the DMA controller should immediately return the bus control to the CPU. 5.2 DMA Transfer ModesPeripherals can directly access the memory through the DMA controller, and at the same time, the CPU can continue to execute programs. So how does the DMA controller and CPU use memory in the same time? The following three modes are generally used:(1) Burst mode: Stop the CPU access.(2) Cycle stealing mode: DMA return the control of buses to CPU after transfer of one word at a time.(3) Transparent mode: DMA and CPU access memory alternately. Burst ModeWhen the peripheral device requests to transfer a batch of data, the DMA controller sends a stop signal to the CPU, requesting the CPU to give up to use the address bus, data bus, and related control bus. After the DMA controller obtains the bus control right, it starts the data transfer. After a batch of data has been transferred, the DMA controller informs the CPU that it can use the memory and returns the bus control to it. Figure (a) is a time chart of this transmission method. Obviously, in this DMA transfer process, the CPU is basically in a non-working state or stands by.Advantage: It is suitable for group transmission of equipment requiring high data transmission rate.Disadvantages: In the internal access stage of the DMA controller, the memory performance is not fully utilized, that is to say, a considerable part of the memory work cycle is idle. This is because the interval between two data transmitted by a peripheral device is generally always greater than the memory storage period, even for high-speed I/O devices. For example, a floppy disk requires about 32us to read an 8-bit binary number, and the storage period of semiconductor memory is less than 0.5us, so many idle storage periods cannot be used by the CPU. Cycle Stealing ModeWhen the I/O device has no DMA request, the CPU accesses the memory as required by the program. Once the I/O device executes a DMA request, one or several memory cycles will be embezzled.The time sharing of this transmission mode is as follows:　1) At this time, the CPU does not need to access RAM, for example, the CPU is executing a multiplication instruction. Due to the long execution time of this instruction, there is no conflict between the I/O access and the CPU access, that is, the I/O device stealing one or two memory cycles has no effect on the CPU execution.2) When the I/O device accesses, so does the CPU, which creates an access violation. In this case, the I/O device takes first, because it has an access time requirement, the previous I /O data must be accessed before the next request arrives. Obviously, the I/O device steals one or two memory cycles, which means that the CPU has delayed the execution of the instruction. More specifically, inserting a DMA request during the CPU's execution of the in-access instruction embezzles one or two memory cycles. Compared with the method of stopping CPU access, cycle stealing not only achieves I/O transfer, but also utilizes the efficiency of memory and CPU greatly. It is a win-win  method. However, I/O device diversion has the process of applying for bus control, establishing line control, and returning bus control. Transferring a word takes one cycle for RAM, but it is generally 2-5 memory cycles for DMA controllers (depending on the delay of the logic line). Therefore, the method is suitable for the case where the read/write cycle of the I/O device is greater than the RAM storage cycle. Transparent ModeIf the CPU's work cycle is much longer than the memory access cycle, this method can make the highest efficiency of CPU and DMA access at the same time. Assuming that the CPU work cycle is 1.2μs and the memory access cycle is less than 0.6μs, then a CPU cycle can be divided into two sub-cycles, C1 and C2, where C1 is for DMA controller access and C2 is for CPU access.The time sharing of this transmission method is as follows: The following figure is the detailed time of DMA and CPU alternate accesses. C1 is dedicated to the DMA controller and C2 is dedicated to the CPU. This method does not require the bus usage right. It is allocated through C1 and C2. The CPU and the DMA controller each have their own control registers such as internal address registers, data registers, and read/write signals. In the C1 cycle, if the DMA controller has an access request, it can send signals such as address and data to the bus. In the C2 cycle, if the CPU has an access request, it also do the same process. In fact, for the bus, this is a multiplexer controlled by C1 and C2. This transfer of bus control power takes almost no time, so the efficiency of DMA transfer is very high.It is like transparent glass to the CPU, without any influence. Working in a transparent DMA mode, the CPU neither stops the main program running nor enters the stand-by state. It is an efficient working method, and the corresponding hardware logic is more complicated. 5.3 DMA Transfer ProcessFigure 7. DMA Working ProcessRequestThe CPU initializes the DMA controller and gives an operation command to the I/O interface, then the I/O interface issues a DMA request. ResponseThe DMA controller determines the priority and shielding of the DMA request, and makes a bus request to the bus adjudication logic. When the CPU executes the current bus cycle, the bus control can be released. At this time, the bus arbitration logic outputs a bus response, indicating that the DMA has responded, and notifies the I/O interface to take the DMA transfer through controller. TransferAfter the DMA controller obtains the bus control right, the CPU immediately stops s or only performs internal operations. The DMA controller outputs read and write commands to control the RAM and I/O interface directly. Under the control of the DMA controller, the data is directly transferred between the memory and the external device. In addition, it is necessary to provide the starting position and length of the data to be transferred. Rising an InterruptWhen the specified batch of data transfer is finished, the DMA controller releases the bus control right and sends an end signal to the I/O interface. When the I/O interface receives it, on the one hand, it stops the I/O device, on the other hand, it makes an interrupt request to the CPU. The CPU is free from the state of non-intervention, and performs a section to check the correctness of the DMA transfer operation code. Finally, the CPU will show the transfer result and carry out the original program.It can be seen that the DMA transfer method does not require the CPU to directly control the transfer, nor does it have the process of retaining and restoring the scene when having the interrupt process. Through the hardware, a direct path for data transfer is opened for the RAM and I/O devices, that is DMA. 5.4 DMA Advantages and DisadvantagesA:DMA reduces the clock cycle requires to read or write a patch of data, which improve the system operation efficiency.D:As a hardware device, running DMA control will increase cost.DMA can cause cache coherence problem. Ⅵ Questions Related to Computer Memory Works1. What is the purpose of computer memory?Computer random access memory (RAM) is one of the most important components in determining your system's performance. RAM gives applications a place to store and access data on a short-term basis. It stores the information your computer is actively using so that it can be accessed quickly. 2. What is the role of memory in a computer system?Computer memory or random access memory (RAM) is your system's short-term data storage; it stores the information your computer is actively using so that it can be accessed quickly. The more programs your system is running, the more memory you'll need. 3. Where is 8086 microprocessor used for?8086 Microprocessor is an enhanced version of 8085Microprocessor that was designed by Intel in 1976. It is a 16-bit Microprocessor having 20 address lines and16 data lines that provides up to 1MB storage. It consists of powerful instruction set, which provides operations like multiplication and division easily. 4. How does direct memory access DMA work?With DMA, the CPU first initiates the transfer, then it does other operations while the transfer is in progress, and it finally receives an interrupt from the DMA controller (DMAC) when the operation is done. ... DMA can also be used for "memory to memory" copying or moving of data within memory. 5. Why is DMA faster than CPU?The direct memory access or DMA mode of data transfer is faster amongst all the mode of data transfer . ... The device request the cpu through a DMA controller to hold its data ,address and control bus so that the device may transfer data directly to or from memory.

Executive Summary: Potentiometers in 2026A potentiometer (or "pot") is a three-terminal variable resistor used to control voltage, current, and signal processing in electronic circuits. While traditional mechanical pots remain vital for audio and industrial controls, 2026 trends favor high-precision Digital Potentiometers (DigiPots) and MEMS-based sensors for IoT and robotics applications. This guide covers the latest classification standards, modern applications, and essential maintenance tips for optimal circuit performance.Ⅰ. What is a Potentiometer? (2026 Overview)A potentiometer is a critical three-terminal passive electronic component that functions as an adjustable voltage divider. Ideally suited for applications requiring user-generated input or position sensing, it consists of a resistive element (track) and a sliding wiper. If only two terminals are configured (one end and the wiper), it functions as a variable resistor or rheostat. While the core mechanical construction of potentiometers remains consistent, modern 2026 manufacturing has introduced durable conductive plastics and cermet materials to extend lifecycle and precision.Figure 1: Potentiometer Basics and Modern ClassificationsⅡ. How are Potentiometers Classified?Potentiometers are primarily classified by their movement mechanism (Linear vs. Rotary) and their control method (Analog Mechanical vs. Digital). Understanding these distinctions is crucial for selecting components for 2026-era PCB designs.Table 1. Industry Standard Potentiometer Classifications (2026)Potentiometer TypeClassification Criteria & Modern StandardsBy Resistor MaterialElectrical performance relies on the track material. Common types include wire wound (high power), synthetic carbon film (consumer audio), metal glass glaze, and conductive plastic (high durability >1M cycles). Specialized types use metal foil or metal oxide film for precision aerospace applications.By Working Environment Selected based on IP ratings and stress factors: High-precision, high-resolution, high-power, or high-temperature variants. Modern sealed potentiometers are essential for automotive and outdoor IoT sensors.By Adjustable ResistanceIncludes fully adjustable (user interface), semi-adjustable (trimpots for calibration), and fine-adjustment types. Non-contact options (Hall Effect, Photo-electric) are gaining market share in 2026 to eliminate mechanical wear and "wiper noise."By Construction MechanicsRotary: Standard rotation is 270°–300°. Multi-turn: Uses a worm gear for 10-20 turns, vital for precision calibration.Linear Slider: Standard in audio mixing consoles for visual feedback of levels (faders). By Gang Number Single Gang: Controls one circuit.Dual/Ganged: Two pots on a single shaft, standard for stereo audio volume control to maintain channel balance.By Resistance Taper (Law)Linear (Type B): Resistance changes proportionally to angle. Used for voltage division.Logarithmic (Type A/Audio): Resistance changes logarithmically to match human hearing. Essential for volume controls.By Actuation MethodManual: Hand-turned knobs or sliders.Motorized: Equipped with a servo motor for remote control and "flying fader" automation in studio consoles. Ⅲ. Detailed Guide: Common Types & ApplicationsSelecting the right potentiometer requires understanding the trade-offs between mechanical endurance, noise levels, and precision.3.1 Breakdown of Key Potentiometer VarietiesRheostat (Variable Resistor)A rheostat functions strictly as a two-terminal variable resistor used to control current. While historically significant, in 2026, the term "rheostat" is considered legacy. Modern efficiency standards prefer PWM (Pulse Width Modulation) for current control over resistive rheostats, which dissipate excess energy as heat. However, they remain useful in simple educational circuits or rugged high-power calibration scenarios. Rotary PotentiometersThe rotary potentiometer is the most ubiquitous interface component. It features a resistive track (Carbon or Cermet) and a wiper connected to a rotating shaft. Key Specs: Typical tolerance is 10%-20%. Rotation is usually 270°. 2026 Applications: Smart home dial interfaces, car audio amplifiers, light dimmers (triac control), and older telecommunication equipment. Logarithmic (Audio) PotentiometersAlso known as "Audio Taper" pots. The resistance changes logarithmically to mirror the Weber-Fechner law of human hearing. At the start of rotation, resistance changes slowly; as the angle increases, the resistance shifts rapidly. This ensures that volume adjustments sound natural and linear to the human ear. Linear Potentiometers (Faders)In linear potentiometers (slide pots), the resistance varies directly with the physical distance the slider moves. They are indispensable in audio mixing consoles (EQ, Faders) because they provide immediate visual feedback of the setting. They are also used for precise voltage division in test equipment and battery internal resistance measurements. Digital Potentiometers (DigiPots)The 2026 Standard: Digital potentiometers are CMOS integrated circuits that replace mechanical wipers with digital switching networks. Controlled via protocols like I2C or SPI, they offer vibration immunity, zero mechanical wear, and programmable precision. Use Cases: Programmable gain amplifiers (PGAs), sensor calibration, LCD contrast control, and smart IoT devices where physical knobs are unnecessary. Membrane (Soft) PotentiometersConstructed by printing carbon/graphite onto a flexible substrate. When pressed, the top layer contacts the bottom resistive track. These are ultra-low profile and widely used in modern wearables, medical devices, and robotics tactile sensors. While they have lower accuracy than wirewound types, their form factor is unmatched for compact designs. Wirewound PotentiometersKnown for high power handling and thermal stability. A resistance wire is wrapped around an insulating core. Pros: High precision, high temperature tolerance. Cons: "Zipper noise" (resolution steps) and inductance issues at high frequencies. 3.2 Critical Application: Potentiometric Position SensorsPotentiometers remain one of the most cost-effective methods for measuring displacement in industrial machinery.3.2.1 Resistive Position SensorsThese function as passive transducers. By applying a stable reference voltage across the fixed terminals, the voltage at the wiper becomes directly proportional to the shaft's angle or linear position. They are widely used in joystick controls, valve positioning, and robotics joint feedback.Figure 2. Simple Position Sensor Circuit 3.2.2 Capacitive Position Sensors (Non-Contact Alternative)For environments where mechanical wear is a concern, capacitive sensors are the superior 2026 choice. They measure position by detecting changes in capacitance between a sensor plate and the target object. These are dominant in high-precision semiconductor manufacturing, touchscreens, and fluid level sensing where physical contact is impossible.Ⅳ. Best Practices: How to Use Potentiometers SafelyTo ensure longevity and signal integrity in your circuits, adhere to these maintenance and installation guidelines:Chemical Safety: Avoid exposing polycarbonate synthetic resin pots to ammonia, ketones, or high-acid chemicals, which degrade the housing.Flux Management: Do not use water-compatible fluxes. Poor quality soldering can lead to oxidation, causing "scratchy" audio or open circuits.Soldering Temp: Prevent heat damage. Pin terminals: 235°C ±5°C. Wire terminals: 350°C ±10°C. Keep solder >1.5mm from the body.Internal Contamination: Ensure no flux enters the internal mechanism during soldering to prevent contact noise.Voltage vs. Current: Potentiometers are designed for Voltage Division. Avoid using them as Rheostats (current limiters) for high loads, as the wiper contact resistance cannot handle high current.Moisture Control: Prevent condensation. In humid environments (like marine audio), use sealed or IP67-rated potentiometers.Mechanical Installation: Do not overtighten mounting nuts. For slide pots, ensure screw length doesn't penetrate the casing and jam the fader.Knob Assembly: Support the back of the shaft when pushing on knobs to prevent internal wiper collapse.Temperature Effects: Lubricant viscosity changes with temperature. For sub-zero applications, specify low-temperature grease to maintain smooth rotation.Signal Interference: Keep shafts/sliders short to minimize acting as an antenna for EMI (Electromagnetic Interference).Thermal Derating: Carbon film power ratings drop above 70°C. Ensure adequate ventilation. Ⅴ. Advanced FAQs and Industry Trends5.1 What are the primary potentiometer types?The industry divides them into Linear (Slide) and Rotary types. A third category, Digital Potentiometers (DigiPots), is now standard for automated systems, while Membrane "Soft Pots" serve ultra-thin form factors.5.2 Quick-Fire FAQsFrequently Asked Questions (2026 Updated)1. What is the main function of a potentiometer?It acts as a variable voltage divider to measure EMF, control volume/gain, or sense position. In 2026, it is also a key component in Human-Machine Interfaces (HMI). 2. What are the top 3 modern applications?User Interface: Volume and tone control in audio gear.Robotics: Position feedback servos (servo motors).Industrial: Linear displacement sensors in injection molding machines. 3. How does a potentiometer differ from a rotary encoder?Potentiometers are absolute position sensors (they know where they are on power-up) but have limited rotation. Encoders are digital, have infinite rotation, but typically require homing (calibration) on startup. 4. Why do audio pots use a logarithmic taper?Because human hearing is non-linear. A logarithmic taper matches the ear's sensitivity, creating a smooth perceived increase in volume.{ "@context": "https://schema.org", "@type": "TechArticle", "headline": "Potentiometer Ultimate Guide 2026: Types, Applications, and Selection", "datePublished": "2020-06-08", "dateModified": "2026-01-09", "description": "A comprehensive engineering guide to Potentiometers in 2026. Covers Linear vs Rotary, Digital Potentiometers, wiring diagrams, and maintenance tips for modern electronics.", "articleBody": "A potentiometer is a three-terminal resistor with a sliding or rotating contact that forms an adjustable voltage divider...", "mainEntity": { "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "What are the main types of potentiometers?", "acceptedAnswer": { "@type": "Answer", "text": "The three main categories are Rotary Potentiometers (knobs), Linear Potentiometers (sliders/faders), and Digital Potentiometers (DigiPots) which use ICs for control." } }, { "@type": "Question", "name": "What is the difference between a potentiometer and a rheostat?", "acceptedAnswer": { "@type": "Answer", "text": "A potentiometer uses three terminals to divide voltage. A rheostat uses only two terminals (one fixed, one wiper) to restrict current. Modern circuits prefer potentiometers or PWM over rheostats for efficiency." } }, { "@type": "Question", "name": "Where are potentiometers used in 2026?", "acceptedAnswer": { "@type": "Answer", "text": "They are used in audio volume controls, robotic arm position sensing, industrial joystick controls, and as digital calibration trimmers in IoT devices." } } ] }}

I IntroductionA capacitor is an electronic component composed of an insulator between two conductors, like a sandwich. We can understand it as a container that holds the electric charge. In actual capacitors, two conductors are filled with an insulating dielectric. There are numerous types of dielectrics, so the types of capacitors formed are also different. For example, according to dielectric materials, capacitors can be divided into gas dielectric capacitors, liquid dielectric capacitors, inorganic solid dielectric capacitors, and organic solid dielectric capacitors; according to polarity, they can be divided into polarized capacitors and non-polarized capacitors. This article will introduce the various types of capacitors in detail and some additional basic knowledge of them, mainly explaining from the perspective of the manufacturing process and structure.Capacitors: types, use and testing. CatalogI IntroductionII The Basic Principle of CapacitorsIII Film Capacitor  3.1 Metal Foil Film Capacitor  3.2 Metallized Film CapacitorIV Electrolytic Capacitor  4.1 Aluminum Electrolytic Capacitors  4.2 Tantalum Electrolytic Capacitors  4.3 Niobium Electrolytic CapacitorsV Ceramic Capacitor  5.1 Ceramic Disc Capacitor  5.2 Multi-layer Ceramic Capacitor  5.3 Monolithic Capacitors  5.4 Classification of Ceramic MediaVI SupercapacitorVII Fixed, Trimmer and Variable Capacitors  7.1 Mica Capacitor  7.2 Paper Capacitor  7.3 Trimmer Capacitor  7.4 Variable CapacitorVIII Comparison of Polarized Capacitors and Non-polarized Capacitors  8.1 Medium  8.2 Performance  8.3 Capacity  8.4 Structure  8.5 Application Environments and UseIX Axial and Radial Leaded CapacitorsX A Quiz About Capacitor TypesⅪ FAQII The Basic Principle of CapacitorsCapacitors, along with inductors and resistors, are the three basic passive devices in electronics. The function of the capacitor is to store electrical energy in the form of electric field energy.Taking the parallel plate capacitor as an example, we briefly introduce the basic principle of capacitance.Figure1. Parallel Plate CapacitorAs shown in the figure above, a DC voltage is applied to two metal plates that are close to each other and are parallel to each other (the dielectric between the plates). After stabilization, the metal plate connected to the positive electrode of the voltage will exhibit a certain amount of positive charge, while the metal plate connected to the negative electrode of the voltage will exhibit an equal amount of negative charge. In this way, an electrostatic field is formed between the two metal plates, so the capacitor stores electrical energy in the form of electric field energy, and the stored charge is Q. The amount of charge stored in the capacitor Q is related to the voltage U and its own property (that is, the capacitance value C), that is, Q=U*C. According to the theoretical derivation, the capacitance formula of the parallel plate capacitor is as follows:In this formula:C is the capacitance value, the unit is F (Farad)ε is the dielectric constant of the medium, F/mS is the area of the metal flat plate, m²d is the distance between metal plates, mThe ideal capacitor contains a dielectric, and there is no free charge, so it is impossible to produce charge movement, which is the current.  How does the ideal capacitor pass AC power? AC PowerVoltage can form an electric field inside the capacitor, and alternating voltage will produce an alternating electric field. According to the law of full current in Maxwell's equations:This means that either a current or a changing electric field can generate a magnetic field. Maxwell defines ε(∂E/∂t) as a displacement current, which is an equivalent current and represents the change of the electric field. (The current here represents the current density, or J)Let the AC voltage change sinusoidally, ie:The actual displacement current is equal to the current density times the area:Therefore, the capacitive reactance of the capacitor is 1/ωC. When the frequency is high, the capacitive reactance will be very small, which means passing the high frequency. DC BlockingThe DC voltage does not change with time, the displacement current ε(∂E/∂t) is 0, and the DC component cannot pass through.The characteristics of actual capacitors are non-ideal and have some parasitic effects; therefore, a more complicated model is needed to represent the actual capacitors. The commonly used equivalent model is as follow:Figure2. Equivalent ModelSince the medium is not absolutely insulated, there is a certain conductivity; therefore, any capacitor has a leakage current, expressed by the equivalent resistance Rleak;The conductors and electrodes of the capacitor have a certain resistivity, and there is a certain dielectric loss of the dielectric; these losses are uniformly expressed as the equivalent series resistance ESR;There is a certain inductance in the conductor of the capacitor, which has a greater impact at high frequencies, expressed as the equivalent series inductance ESL;In addition, there is a certain hysteresis in any medium, that is, after the capacitor is quickly discharged, the voltage is suddenly disconnected, and the capacitor will recover part of the charge, which is represented by a series RC circuit（Related post: LC circuit）.Most of the time, the main concern is the ESR and ESL of the capacitor. Quality FactorAs with inductors, the quality factor of the capacitor can be defined, which is the Q value, which is the ratio of the stored power of the capacitor to the power loss:Qc=(1/ωC)/ESRThe Q value is a relatively important parameter for high-frequency capacitance. Self-Resonance FrequencyBecause of the existence of ESL, a resonant circuit is formed together with C, and its resonant frequency is the self-resonant frequency of the capacitor. Before the self-resonant frequency, the impedance of the capacitor becomes smaller as the frequency increases; after the self-resonant frequency, the impedance of the capacitor becomes smaller as the frequency increases, which is inductive. As shown in the following figure:Figure3. Self-Resonance FrequencyAccording to the capacitance formula, in addition to the size of the capacitor, the size of the capacitance is related to the Permittivity of the dielectric. The performance of the dielectric affects that of the capacitor, and different media are suitable for different manufacturing processes.Capacitors can be divided into three main categories according to the manufacturing process: Film Capacitor Electrolytic Capacitor Ceramic CapacitorIII Film CapacitorFilm capacitors are made by winding two plastic films with metal electrodes into a cylindrical shape, and finally encapsulated; because its medium is usually plastic material, also known as plastic film capacitors. Its internal structure is rough as shown in the following figure:Figure4. The Structure of Film CapacitorFilm capacitors can be divided into two categories according to the manufacturing process of their electrodes:3.1 Metal Foil Film Capacitor For metal foil film capacitors, a thin metal foil, usually aluminum foil, is directly added to the plastic film as an electrode. This process is relatively simple, the electrode is easy to lead out, and can be applied to large current occasions.3.2 Metallized Film CapacitorMetalized film capacitors form a thin metal surface directly on the surface of the plastic film by vacuum deposition process as an electrode. Because the thickness of the electrode is very thin, it can be wound into a capacitor with a larger capacity. However, due to the thickness of the electrode, it is only suitable for small current applications.Figure5. Metallized Film ConstructionThe metalized film capacitor has the function of self-repair, that is, if there is a breakdown point inside the capacitor, an avalanche effect will occur at the damaged place, and the vaporized metal will form a vaporized assembly surface at the damaged place, the short circuit disappears, and the damaged point is repaired. Therefore, the reliability of the metalized thin film capacitor is very high, and will not fail due to a short circuit. There are two winding methods for film capacitors:Inductive winding method Before winding, the lead has been connected with the internal electrode.After the non-inductive winding method, gold plating and other processes are used to connect the internal electrodes of the two end surfaces into one surface, so that a smaller ESL can be obtained, and the high frequency performance should be higher.In addition, there is a laminated type non-inductive capacitor, the structure is similar to MLCC, the performance is better, and it is easy to make SMD package.Figure6. Winding MethodsThe characteristic of the film capacitor is that it can achieve large capacity and high withstand voltage. However, due to process reasons, its size is difficult to be small, and it is usually used in strong electric circuits, such as the power electronics industry.Figure7. Winding MethodsIV Electrolytic CapacitorElectrolytic capacitors use metal as an anode, and form a metal oxide film on the surface as a medium, and then wet or solid electrolyte and metal as a cathode. Electrolytic capacitors are mostly polarized. If the metal on the cathode side also has an oxide film, it is a non-polarized electrolytic capacitor.Depending on the metal used, there are three types of electrolytic capacitors:4.1 Aluminum Electrolytic CapacitorsAluminum electrolytic capacitors should be the most widely used electrolytic capacitors and the cheapest. Its basic structure is shown in the following figure:Figure8. The Structure of Aluminum Electrolytic CapacitorThe manufacturing process of aluminum electrolytic capacitors is roughly as follows:First, the aluminum foil will form a very rough surface by electroetching process, which increases the surface area of the electrode and can increase the capacitance;The anode is oxidized by a chemical method to form an oxide layer as a medium;Then, a layer of electrolytic paper is added between the anode aluminum foil and the cathode aluminum foil as a separator, and is pressed and wound;Finally, fill the electrolyte, the electrolytic paper will absorb the electrolyte, and the package is molded.Wet aluminum electrolytic capacitors using electrolyte are the most widely used, with the advantages of large capacitance, high rated voltage, and low cost. The disadvantages are also obvious, that is, shorter life, poor temperature characteristics, and larger ESR and ESL. For hardware development, it is necessary to avoid over-design. In the case of meeting performance requirements, cheap is the biggest advantage.Recommendation: How to Test Aluminum Electrolytic Capacitors4.2 Tantalum Electrolytic CapacitorsThe most widely used tantalum electrolytic capacitor should use manganese dioxide as a solid electrolyte. The internal structure of the solid tantalum electrolytic capacitor is rough as shown in the figure below:Figure9. The Internal Structure of the Solid Tantalum Electrolytic CapacitorCompared with aluminum electrolytic capacitors, the dielectric constant of tantalum oxide (tantalum pentoxide) is much higher than that of aluminum oxide (aluminum oxide). With the same volume, the capacity of tantalum capacitors is larger than that of aluminum electrolytic capacitors. Tantalum capacitors have a longer life and more stable electrical performance.Figure10. The Internal Structure of the Solid Tantalum Electrolytic CapacitorTantalum capacitors also use conductive polymer as electrolyte, the structure is similar to the manganese dioxide tantalum capacitor in the above figure, which is to replace manganese dioxide with a conductive polymer. Conductive polymers have higher conductivity than manganese dioxide, so ESR will be lower. In addition, there are wet tantalum capacitors, which are characterized by super large capacity, high withstand voltage, and low DC leakage current, which is mainly used in military and aerospace fields.Figure11. Wet Tantalum Capacitors4.3 Niobium Electrolytic CapacitorsNiobium electrolytic capacitors are similar to tantalum electrolytic capacitors, in that niobium and its oxides replace tantalum. The dielectric constant of niobium oxide (niobium pentoxide) is higher than that of tantalum oxide (tantalum pentoxide). The performance of niobium capacitors is more stable and more reliable.V Ceramic CapacitorCeramic capacitors use ceramic materials as dielectric materials. There are many types of ceramic materials with different dielectric constants and stability, which are suitable for different occasions.Ceramic capacitors mainly include the following:5.1 Ceramic Disc CapacitorThe main advantage of the ceramic capacitor is that it can withstand high voltage, and it is usually used as a safety capacitor, which can withstand 250V AC voltage. Its appearance and structure are shown below:Figure12. The Structure of Ceramic Disc Capacitor5.2 Multi-layer Ceramic CapacitorMulti-layer ceramic capacitors, that is, MLCCs, chip multi-layer ceramic capacitors are currently the most widely used capacitor types in the world. Their standardized packaging and small size are suitable for automated high-density chip production.The internal structure of the multilayer ceramic capacitor is shown below:Figure13. Internal Structure of Chip Multilayer Ceramic Capacitor5.3 Monolithic CapacitorsBecause multilayer ceramics need to be sintered and porcelainized to form an integrated structure, the multilayer ceramic capacitors in lead packages are also called monolithic capacitors.The structure of monolithic capacitors is that several ceramic film blanks are covered with electrode paddle material, and after being laminated, they are wound into an inseparable whole at a time, and the outside is encapsulated with resin.Monolithic capacitors are a new type of capacitors with small volume, large capacity, high reliability and high-temperature resistance. Low-frequency monolithic capacitors with high dielectric constant also have stable performance and are actively small.5.4 Classification of Ceramic MediaAccording to EIA-198-1F-2002, ceramic media are mainly divided into four categories:Class I: Ceramic medium with temperature compensation characteristics, the dielectric constant is mostly low, not more than 200. It is usually a paraelectric medium. Under temperature, frequency and bias voltage, the dielectric constant is relatively stable and the change is small. The loss is also very low, the dissipation factor is less than 0.01.Figure14. Coding of Class 1 Capacitors According to EIA SpecificationThe most stable and most used is the C0G capacitor, or NP0. NP0 is the code name for the IEC/EN 60384-1 standard as Negative Positive Zero, using N and P for Positive and Negative deviations.Due to the low dielectric constant, the capacitance value of C0G capacitor is small and can be up to 0.1uF. The 0402 package usually has a maximum of 1000pF. Class II, III: Among them, the temperature characteristic A-S belongs to Class II, and the dielectric constant is about several thousand. The temperature characteristic T-V belongs to Class III, and the dielectric constant can be as high as 20000. It can be seen that the performance of Class III is more unstable. According to the classification of IEC, both Class II and III belong to the second category, high dielectric constant media. For example, X5R and X7R are Class II capacitors, which are widely used in power supply decoupling, while Y5V belongs to Class III capacitors, and their performance is not stable.Figure15. EIA Coding of Class 2 and 3 CapacitorsThe capacitance value of Class II and III capacitors can be up to several hundred uF, but due to the high dielectric constant medium, most of them are ferroelectric medium (Ferroelectric), and the temperature stability is poor. In addition, the dielectric constant of ferroelectric media will decrease under DC bias voltage. Class IV: The manufacturing process is different from the usual ceramic materials. The internal ceramic particles are all a thin oxide layer on the outside, and the core is a conductor. This type of capacitor has a large capacity but a small breakdown voltage. Due to the unstable performance and high loss of these capacitors, they have been basically eliminated.VI SupercapacitorSupercapacitor refers to a new type of energy storage device between a traditional capacitor and a rechargeable battery. There are two ways to store charge: EDLC and pseudocapacitance. It not only has the characteristics of rapid charge and discharge of the capacitor but also has the energy storage characteristics of the battery. The capacity of the supercapacitor is particularly large. It can replace the battery as a power supply device, and can also be used in conjunction with the battery. Supercapacitors charge fast, can be fully charged and discharged, and can be charged to any desired voltage, as long as the rated voltage is not exceeded. There are many applications of supercapacitors, for example, many cities in China have supercapacitor electric buses. There are also applications in some electronic products, such as some driving recorders, which can continue to supply power for several days.Figure16. SupercapacitorsVII Fixed, Trimmer and Variable CapacitorsA capacitor with a fixed capacitance is called a fixed capacitor. According to the different media can be divided into ceramics, mica, paper, film, electrolysis. Having described film capacitors, electrolytic capacitors, and ceramic capacitors, let's look at the other two types of fixed capacitors.  7.1 Mica CapacitorMica capacitors can be divided into foil type and silver type. Silver electroplating is very direct on mica sheets by vacuum evaporation or sintering method. Due to the elimination of the air gap, the temperature coefficient is greatly reduced and the capacitance stability is higher than foil type. Mica capacitors are widely used in high-frequency electrical appliances and can be used as standard capacitors. The glaze capacitor is made of a special mixture with a concentration suitable for spraying into a film. The medium is then sintered with a silver layer electrode to form a "monolithic" structure. Glass glaze capacitor is comparable to a mica capacitor in performance and can withstand various climates. It can generally work at 200℃ or higher, with rated working voltage up to 500 V and loss tan = 0.0005 ~ 0.008.Figure17. Silver Mica Capacitors7.2 Paper CapacitorPaper capacitors are widely used in radio and electronic equipment. Generally, two aluminum foils are used as electrodes, which are separated by overlapping winding of capacitor paper with a thickness of 0.008 ~ 0.012 mm. Simple manufacturing process, low price, can obtain a large capacitance, generally below 0.25 F, but the capacity error is large and difficult to control, good quality is ±10%, loss (tan ≤ 0.015), temperature and frequency characteristic stability is poor. The paper capacitors commonly used in the past are non-sealed, impregnated only with ground wax, paraffin wax and chlorinated diphenyl, etc., which are prone to aging and poor stability. They are easily affected by humidity, insulation resistance decreases after being affected by moisture, and atmospheric pressure also affects them. The paper capacitor whose core is sealed inside the metal or ceramic tube is of good quality and has little influence on the external climatic conditions. It can be normally used in the situation with the relative humidity up to 95 ~ 98 %. The electrode of metalized paper capacitor uses vacuum evaporation to directly attach the metal to the capacitor paper, which is only about 1/4 of the volume of the ordinary paper capacitor. Its main feature is its "self-recovery" function, that is, it can be "self-healing" after a breakdown. It is an improved type of paper capacitor. Oil-immersed capacitors have a higher voltage than ordinary paper capacitors, good stability, suitable for high-voltage circuits.Paper capacitors are intermediate frequency capacitors, which are generally used in low-frequency circuits and usually cannot be used in frequencies higher than 3 ~ 4 MHz.Figure18. Paper Capacitor7.3 Trimmer CapacitorTrimmer capacitors, also called semi-variable capacitors, have a capacitance that can be adjusted within a small range and fixed to a certain capacitance value after adjustment.Ceramic trimmer capacitors are of high quality and small size, and can usually be divided into two types: round tube type and round chip type.Trimmer capacitors for mica and polystyrene media are usually of spring-loaded structure, which is simple in structure but less stable.The wire-wound porcelain trimmer capacitor is used to change the capacitance by removing the copper wire (external electrode), so the capacitance can only be reduced and is not suitable for repeated debugging.7.4 Variable CapacitorAs the name implies, a variable capacitor means that the capacitance value can vary over a large range and can be determined to a certain value. Variable capacitors are divided into two forms: film medium and air medium. It is commonly used in coupling and tuning circuits, such as double capacitors, ceramic capacitors and so on.VIII Comparison of Polarized Capacitors and Non-polarized Capacitors8.1 MediumWhat is the medium? To put it bluntly, is the substance between the two plates of the capacitor. Most polarized capacitors use an electrolyte as the dielectric material. Generally, capacitors of the same volume have large polar capacitance. In addition, different electrolytic materials and processes produce polarized capacitors of the same volume. Furthermore, pressure resistance is also closely related to the use of dielectric materials. There are likewise many non-polarized capacitor dielectric materials, most of which use metal oxide film and polyester. Because the reversible or irreversible performance of the medium determines the use environment of polarized and non-polarized capacitors.8.2 PerformancePerformance is the requirement for use, and maximum demand is the requirement for use. If the metal oxide film capacitor is used for filtering in the power supply part of the TV, the capacitor capacity and withstand voltage required by the filtering must be achieved. Maybe only a power supply can be installed in this case. Therefore, only polarized capacitors can be utilized for filtering, and these capacitors are irreversible. In other words, the positive electrode must be connected to the high potential end, and the negative electrode must be connected to the low potential end. Generally, the electrolytic capacitor is above 1 microfarad for coupling, decoupling, power supply filtering, etc. Non-polarized capacitors are mostly below 1 microfarad, participating in resonance, coupling, frequency selection, current limiting, etc. Of course, there are also large-capacity and high-pressure-resistant ones, which are mostly used for reactive power compensation of electric power, phase shifting of motors, and frequency shifting power supply. There are many types of non-polarized capacitors, so this article won’t go into detail.Figure19. Classification of Capacitors8.3 CapacityAs mentioned earlier, the electrical media of the same volume are different, so the capacity is not equal.8.4 StructureIn principle, any shape capacitors can be used in the environment without considering the tip discharge. The electrolytic capacitors (polarized capacitors) that are usually used are round, and the square ones are rarely utilized. The shape of non-polarized capacitors varies. Like tube shape, deformed rectangle, sheet shape, square shape,combined square shape and round shape, etc., see where it is used. Of course, there are invisible. Intangible here refers to distributed capacitance. The distributed capacitance must not be ignored in high-neck and intermediate-frequency devices.8.5 Application Environments and UseIn the repair of home appliances, all of the above may be found. If you want to understand in a simple way, you have to find out by yourself.Because of the relationship between its internal materials and construction, the capacity of polarized capacitors (such as aluminum electrolysis) can be very large, but its high-frequency characteristics are not good, so it is suitable for power supply filtering and other occasions, but there are also good high-frequency characteristics. Polarized capacitor-tantalum electrolysis, its price is relatively high; Non-polarized capacitors are small in size, low in price, and satisfactory in high-frequency characteristics, but they are not suitable for large capacity. Like ceramic capacitors, monolithic capacitors, and polyethylene (CBB) capacitors, ceramic capacitors are generally used in high-frequency filtering and oscillation circuits.Figure20. Axial and Radial Type ConstructionIX Axial and Radial Leaded CapacitorsOne method of packaging capacitors is the lead structure. 　　Axial capacitance refers to the capacitance of the two pole leads on the same axis. Generally, it is a non-inductive structure. It is made of metalized polyester film as the dielectric/electrode. The wire is tinned copper clad steel wire (or flexible wire), the outer layer is wrapped with polyester tape, and both ends are sealed with epoxy resin.Figure21. Axial Lead StructureAxial leads (the leads are on the same plane as the capacitor axis) are radial leads. The figure below shows an example of a radial lead. The lead is in the radial position of the capacitor. Critical dimensions are lead spacing "S", height "H", length "L" and thickness "P'. Because they are inserted on the printed circuit board rather than on the surface of the circuit board like surface mount components, axial And radial elements are collectively referred to as "plug-in elements".Figure22. Radial Lead StructureX A Quiz About Capacitor TypesQuestion:The capacitors which use chemical reactions to store charge are calledA.ceramic capacitorsB.fixed capacitorsC.parallel plate capacitorsD.electrolytic capacitorsAnswer:D Ⅺ FAQ1. How do you identify a capacitor?Ceramic types of capacitors generally have a 3-digit code printed onto their body to identify their capacitance value in pico-farads. Generally, the first two digits indicate the value of the capacitor and the third digit indicates the number of zero's to be added. 2. What are the 2 types of capacitors?Capacitors are divided into two mechanical groups: Fixed capacitors with fixed capacitance values and variable capacitors with variable (trimmer) or adjustable (tunable) capacitance values. The most important group is the fixed capacitors. Many got their names from the dielectric. 3. Can a 440v capacitor be used for a 230v application?The 440 volts listed on the cap is the maximum allowable voltage the capacitor can handle. You could actually use a 370-volt cap on 230 volts. ... Capacitor is connected in series with the auxiliary winding of the motor. Since winding is inductive, the voltage across the capacitor is much higher than the supply voltage. 4. What side of the capacitor is positive?Electrolytic capacitors have positive and negative sides. To tell which side is which, look for a large stripe or a minus sign (or both) on one side of the capacitor. The lead closest to that stripe or minus sign is the negative lead, and the other lead (which is unlabeled) is the positive lead. 5. What does 50 uF mean on a capacitor?It's a symbol that means micro so 50 μF means 50 microfarads or 000050 Farads. The farad is such a large unit that the microfarad is the practical unit for capacitance. 6. What are capacitors in parallel called?When capacitors are connected in parallel, the total capacitance is the sum of the individual capacitors' capacitances. If two or more capacitors are connected in parallel, the overall effect is that of a single equivalent capacitor having the sum total of the plate areas of the individual capacitors. 7. Are AC and DC capacitors interchangeable?You can use AC caps on DC. AC caps have a much higher DC rating. All capacitors have microscopic air bubbles between the foil layers. DC is just a special case where the polarity of the voltage does not change, so you can use AC capacitors - as is - in a DC application. 8. Which type of capacitor is polarized?The only type of capacitor that is polarized (works differently depending on which way the current is flowing) is the electrolytic capacitor. Electrolytic capacitors have higher capacitance, but for most purposes, the non-polarized capacitor is preferred. 9. What is the main function of the capacitor?A capacitor is an electronic component that stores and releases electricity in a circuit. It also passes alternating current without passing direct current. A capacitor is an indispensable part of electronic equipment and is thus almost invariably used in an electronic circuit. 10. What happens if you use the wrong size capacitor?If the wrong run capacitor is installed, the motor will not have an even magnetic field. This will cause the rotor to hesitate at those spots that are uneven. This hesitation will cause the motor to become noisy, increase energy consumption, cause performance to drop, and cause the motor to overheat. 

CategoryⅠ IntroductionⅡ Electronic Ballast Circuit Diagram Research Application 2.1 Overview 2.2 Circuit Structure of High-Performance Electronic Ballast       2.2.1 Power Factor Correction Circuit       2.2.2 Inverter Circuit       2.2.3 Lamp Circuit Network       2.2.4 Control Circuit2.3 High-Performance Electronic Ballast Dedicated Integrated Controller of ML4830 Series       2.3.1 Introduction to ML4831/32 Function       2.3.2 The Improvement of the Internal Function of ML48332.4 High-performance Electronic Ballast Built by ML4833Ⅲ FAQ Ⅰ IntroductionIn the 1970s, a worldwide energy crisis emerged. The urgency of energy conservation has led many companies to focus on energy-saving light sources and electronic ballasts for fluorescent lamps. With the rapid development of semiconductor technology, various high-return power switching devices are emerging, which provide conditions for the development of electronic ballasts. In the late 1970s, foreign manufacturers took the lead in launching the first generation of electronic ballasts, which was a major innovation in the history of lighting development. Because it has many advantages such as energy-saving, it has aroused great concern and interest around the world. It is considered to be an ideal product to replace the inductance ballast. Later, some well-known enterprises have invested considerable manpower and material resources to carry out higher-level research and development. Due to the rapid advancement of microelectronics technology, the development of electronic ballasts to high performance and high reliability has been promoted. Many semiconductor companies have introduced a series of products for dedicated power switching devices and control ICs. In 1984, Siemens developed an active power factor correction IC such as the TPA4812 with a power factor of 0.99. Subsequently, some companies have successively launched integrated electronic ballasts. In 1989, Finland's Hell Valley Company successfully launched electronically adjustable ballast monolithic integrated circuit ballasts. Electronic ballasts have been promoted and applied throughout the world, especially in developed countries. Figure 1. BallastChina's research and development of electronic ballasts started late, the technology is not advanced, early understanding of the difficulty and complexity of this product is insufficient, the development of special semiconductor devices has not kept up, the quality of products has not passed, and the market is extremely irregular. A large number of low-priced inferior goods were thrown to the market, causing losses to consumers and seriously damaging the image of electronic ballasts.  In the late 1990s, due to the rapid development and improvement of production levels, from circuit design to electronic components, the products entered a relatively mature stage, and high-quality products entered the construction project. The implementation of China's green lighting project paved the way for the promotion and application of electronic ballasts. Knowledge of Electronic Ballast for Fluorescent Lamps and Germicidal Lamps The electronic ballast is an electronic control device that uses a semiconductor electronic component to convert a direct current or low frequency alternating current voltage into a high frequency alternating current voltage, and drives a light source such as a low pressure gas discharge lamp (sterilization lamp) or a tungsten halogen lamp. The most widely used is the electronic ballast for fluorescent lamps. Due to the adoption of modern soft-switching inverter technology and advanced active power factor correction technology and electronic filtering measures, the electronic ballast has good electromagnetic compatibility and reduces the self-loss of the ballast. Ⅱ Electronic Ballast Circuit Diagram Research Application2.1 OverviewOn October 1, 1997, China's "Green Lighting Project" was officially launched. This is a major decision and measure in the field of lighting technology, which has a huge impact on China's energy, electric light source and lighting technology, and even environmental protection. As an important target of the "green lighting project", China will replace the incandescent lamp with an integrated energy-saving lamp composed of electronic ballasts and compact fluorescent lamps and promote more than 300 million energy-saving lamp, forming the terminal's ability to save 22 billion kWh, which is equivalent to saving about 49-63 billion yuan electricity construction funds. In addition to saving electricity, it can actually reduce social expenditures by 30-40 billion yuan. According to relevant experts from the Ministry of Information Industry, under the same luminous flux conditions, energy-saving lamps can save 80% of energy compared with incandescent lamps, and the cost of purchasing energy-saving lamps can be recovered in the 8-10 months of electricity savings. The use of electronic energy-saving lamps in ordinary households, enterprises and institutions, hotels, restaurants, and commercial systems is more cost-effective than incandescent lamps. However, the old-fashioned inductance ballasts currently working at the industrial frequency generally have the disadvantages of high energy consumption, low efficiency, large volume, and large amount of copper needed. Therefore, the state has set a policy which is to replace traditional inductance ballasts with high frequency electronic ballasts. Currently, some electronic ballasts have appeared on the market, and Table 1 lists the performance comparison of these electronic ballasts. According to the International Electrotechnical Commission standard IEC929 and China's professional standard ZBK74012-90, the electronic ballast should be used in "normal conditions, the lamp should be activated, but it does not cause damage to the lamp performance"; "The shortest time to apply the cathode preheating voltage should not be less than 0.4s" and "the crest factor of the open circuit voltage shall not exceed 1.8; during the minimum warm-up period, no extremely narrow voltage peaks that do not affect the rms value shall be generated", etc.  As listed in table 1, except for high grade electronic ballasts, they are unqualified products. In particular, as early as 1982, the International Electrotechnical Commission (IEC) developed a standard called “interference of household equipment and similar electrical equipment to the power supply system”, namely the IEC555-2 standard. In 1987, Europe also developed a similar EN60555-2 standard. Both standards strictly limit the power factor of the equipment to be close to 1, and it also clearly stated that, all products that do not meet the standards are not allowed to be sold. In view of the great harm caused by the low power factor, it is very important and necessary to impose regulations on the power factor of electronic equipment and products that must be close to 1. Figure 2. Brief Comparison of Low, Medium and High Grade Electronic Ballasts We believe that the high-performance electronic ballast should be a product that has both power factor correction and lamp filament preheating, lighting adjustment and lamp circuit protection, and is fully compliant with IEC555-2 and similar standards. The basic principles of the circuit structure and power factor correction circuit that must be provided for high-performance electronic ballasts are briefly discussed in this article. The integrated controllers for electronic ballasts ML4831, ML4832, ML4833 and high-performance electronic ballast circuits composed of them are highlighted. 2.2 Circuit Structure of High Performance Electronic BallastThe RFI and EMI filters in the figure filter out conducted RF interference and electromagnetic interference from the grid, while obstructing the conducted RF and electromagnetic interference generated by the ballast circuit from entering the grid. The bridge rectifier circuit converts the input AC to DC. The power factor correction circuit acts to improve the input AC current waveform, ensuring that the input current is sinusoidal and in phase with the input voltage, achieving a power factor close to or equal to one.  The inverter circuit completes the conversion of the DC high voltage to the high-frequency AC, and finally transmits the input power to the fluorescent tube through the lamp circuit network. In addition to transmitting electrical power, the lamp network will also perform preheating of the fluorescent filament, sampling and feedback of the lamp operating state signal. The feedback signal of the working state of the lamp is taken from the power factor correction circuit and the dimming signal, and processed by the control circuit to obtain the driving pulse of the switching device in the correct inverter circuit. 2.2.1 Power Factor Correction CircuitThe power factor of the system is defined as PF=γcosφ1 In the formula, γ=I1/IRMS, which is the ratio of the fundamental rms value of the input current to the rms value of the input total current and is also called the distortion factor of the current. φ1 is the phase shift angle of the fundamental current and voltage. If the input voltage of the system has no phase shift (ie, the system is purely resistive) and there is no harmonic component (ie DF=1), the PF of the system must be one. Unfortunately, the input rectification filter units that most of the current devices connect with the power frequency grid are composed of uncontrolled diodes and large-capacity electrolytic capacitors. The instantaneous value of the current on the grid side is quite high (generally about 2 to 3 times that of IRMS), the duration is very short (usually no more than 4ms), and it is severely non-sinusoidal, so the PF of the system is much lower than 1.  The power factor correction is aimed at the drawbacks of the traditional uncontrolled rectifier circuit, and adopts corresponding circuit measures. While increasing the DF value of the system, the phase shift of the input fundamental current and voltage is minimized, and finally the target with the PF value equal to 1 is achieved. As a boost-type active power factor correction circuit commonly used in electronic ballasts, the control circuit uses the input voltage signal as a reference, and the product of the input current and the output voltage signal is used as a modulation source to obtain a sinusoidal pulse width modulation (SPWM) signal to the step-up DC/DC power conversion circuit to adjust the on/off time ratio of the power switch. In the end, a stable DC high voltage is obtained.  The power switching device in the step-up power conversion circuit is driven by the SPWM signal outputted by the control circuit to turn on and off at a high speed, thereby ensuring that the current waveform flowing through the inductor connected in series with the rectifier bridge is a sine wave, and is in phase with the input voltage. Thus, the distortion factors γ=1 and φ1=0 of the system input current are obtained, that is, cosφ1=1, and the system power factor is 1. 2.2.2 Inverter CircuitThe most important function of the inverter circuit is to convert the high-voltage direct current outputted by the power factor correction circuit into a high-frequency alternating current for the fluorescent lamp. The power MOSFET push-pull tubes (V1 and V2) are alternately turned on and off under the driving pulse with a duty cycle of 50%, and is commutated when the current crosses zero in the parallel resonant loop of the power transformer primary inductance and capacitance thus to realize zero voltage switching(ZVS) and perform chopping on high voltage DC. The zero-voltage switching eliminates switching losses associated with output capacitance and parasitic capacitance charging of MOSFET tube, and the gate drive charge is minimal, which helps reduce gate losses.  Since the high frequency AC obtained by the secondary coupling of the power transformer is directly fed to the lamp network, there is no phase shift between the lamp current (ie, secondary current of the power transformer) and the output current of the inverter circuit (ie, primary current of the power transformer). Considering that the total impedance of the lamp network is reduced at high frequencies, and the negative resistance characteristic of the fluorescent lamp itself, it can be found that as the lamp current decreases (corresponding to the weakening of the light intensity of the lamp), the output current of the inverter circuit will increase. 2.2.3 Lamp Circuit NetworkThe lamp circuit network not only needs to deliver the high-frequency AC power to the lamp tube to complete the efficient conversion of electricity and light, but it also needs to implement functions such as filament warm-up, lamp current detection feedback, and auxiliary power supply for the entire electronic ballast system.  The power transformer primary T is connected to the inverter circuit, and the lamp current is directly transmitted to the lamp through the capacitor, and the secondary winding supplies the lamp with filament current for preheating and maintaining the operation. The current transformer TA performs detection and sensing of the lamp current, and sends a signal about the operation of the lamp to the control circuit at any time by the change of the lamp current. The control circuit can judge the light intensity of the lamp according to the magnitude of the lamp current (even including the disconnection and short circuit of the lamp), and then send corresponding control signals to the inverter circuit. 2.2.4 Control CircuitThe control circuit for high-performance electronic ballasts should have a series of functions including power factor correction, lighting adjustment, light-on preheating, lamp disconnection alarm, and lamp restart program control. At present, some integrated circuit controllers for electronic ballasts appearing in the domestic and international device market are mostly based on PFC control, with appropriate addition of lamp control functions, or implementation of lamp control by external circuits. It is worth mentioning that the ML4830/31/32/33 series products can be said to be integrated controllers for high-performance electronic ballasts. 2.3 High-Performance Electronic Ballast Dedicated Integrated Controller of ML4830 SeriesML4830/31/32/33 are integrated circuit controllers developed by American Micro Linear Corporation for high-performance electronic ballasts. The first generation ML4830 has been eliminated; the second generation ML4831 is manufactured by bipolar integrated circuit technology; the third generation ML4832 uses Bicmos process to replace the original bipolar process, the circuit bias current is greatly reduced, and the consumption is greatly reduced. The fourth-generation ML4833 not only adopts the Bicmos process but also has a major improvement in the internal structure, so the function is enhanced and the performance is better. Although these devices can use the functional block diagram of figure 3, the internal structure of ML4831 and ML4832 and the internal structure of ML4833 are respectively shown in figure 4 and figure 5. Figure 3. Functional Block Diagram of ML4831, 32, 33  Figure 4. Internal Block Diagram of ML4831, 32  Figure 5. Internal Structure Block Diagram of ML4833 2.3.1 Introduction to ML4831/32 FunctionThe ML4831/32 is composed of a continuous current type boosting power factor correction stage controlled by an average current. It has a dedicated control circuit for electronic ballasts with various ballast control links. Lamp start-up and restart timing can be achieved by using external circuit components to provide a wide range of control over different types of lamps. The ballast link uses an additional programmable method of frequency modulation and adjustment of the frequency range of the voltage-controlled oscillator to control the lamp power, so it is suitable for various types of output networks. The gain modulator in the ML4831/32 is highly immune to interference caused by switching high-power switching devices. The output of the gain modulator appears as a reference to the current error amplifier at the inverting input of the amplifier. Isine is the current drawn from the AC input; UEA is the output of the error amplifier (pin 1). The output of the gain modulator is limited to 1V. The PWM regulator in the PFC control section compensates for the positive voltage generated by the multiplier output through the negative voltage developed across the pin 4 sense resistor. At the same time, the power MOSFET is protected against high-speed current transients by weekly current limiting. Once the voltage at pin 4 is below 1V, the PWM cycle is terminated immediately. The overvoltage protection (OVP) terminal (pin 18) of the ML4831/32 is used to protect the power circuit from high voltage damage when the lamp is suddenly disconnected. The OVP take-off point can be set by directly tapping the voltage divider resistor to the high-voltage DC bus. As long as the voltage at pin 18 exceeds 2.75V, the power factor correction (PFC) transistor will be turned off and the ballast operation can continue.  The threshold of the OVP should be set to a value that the power device can operate safely, but is not too low to affect the operation of the boost power conversion link. The internal operational transconductance amplifier performs PFC voltage feedback, current sensing and loop amplification. The transconductance amplifier is designed with a low signal forward transconductance so that a large value resistor can be used as a load and a small (<1μF) ceramic capacitor for AC coupling in the compensation network. The compensation network can take the form of figure 6, introducing a zero point and a pole at frequencies fz and fP, respectively: fZ=1/2πR1C1fP=1/2πR1C2 It is noted that the DC-to-ground path and the output of the transconductance amplifier may be out of tune, and the offset error voltage value reflected at the input is determined by uos=iO/gm. Capacitor C1 in figure 6 is used to block DC and minimize the adverse effects of offset. All of the operational transconductance amplifiers in the ML4831/32 incorporate a Slew Rate enhancement to improve recovery under circuit power-up and transient response conditions because the transconductance amplifier changes from a small transconductance state to a large transconductance state. The response to large signals is essentially non-linear. Figure 6. Compensation Network for Transconductance Amplifier The ML4831/32 controls the output power of the lamp by frequency modulation of the non-overlapping conduction of the power switch tube in the inverter part of the ballast circuit. That is to say, during the discharge of oscillation timing capacitor CT, the output of both ballast power tubes is low. The frequency range of the voltage controlled oscillator (VCO) in the device is controlled by the output of the LFB amplifier (pin 6). As the lamp current decreases, the voltage at pin 6 rises, causing the CT charging current to drop, thus causing the oscillation frequency of the oscillator to become lower. Because the ballast output network attenuates high frequencies, the power fed to the lamp increases accordingly. In general, the frequency of the oscillator can be calculated as follows: fosc=1/（tchg＋tdis） Attention: A zero charge current occurs when LFBOUT (pin 6) is high level. Typically, the charge current varies with the two inputs to the oscillator: One is the output of the warm-up timer, and the other is the output of the lamp feedback amplifier (pin 6). During the warm-up phase, the charging current is fixed at a value of Ichg (preheat) = 2.5 / Rset (3). During normal operation, the charging current varies with the voltage of pin 6 from 0 to UOH. When the voltage at pin 6 is zero, the oscillator frequency is lowest and the lamp power is maximum. The discharge current is much larger than the current flowing through the timing resistor RT. For example, when the discharge current is 5 mA, the discharge time is：  tdis ≈ 490 × CT. The ML4831/32 also includes a parallel regulator that limits the UCC voltage to 13.5V. When the UCC is 0.7V lower than 13.5V, the quiescent current of the device will be less than 1.7mA, and the output will be turned off, allowing the device to be started directly using the resistor attached to the rectified AC bus. In addition, because the ML4831/32 contains a temperature sensing function, the ballast operation is stopped as soon as the junction temperature of the device exceeds 120 °C. In order to better utilize the internal sensing function without using an external sensor, the position of the ML4831/32 must be carefully determined on the ballast's circuit board to ensure that the device can properly transfer the operating temperature of the ballast. The chip temperature of ML4831/32 can usually be estimated by the following formula:  Tj=65TA/PD(°C/W) It is worth noting that fully and reasonably using the sensing function inside the device is useful for reducing the total cost of the ballast. The starting scheme of the device is specifically designed for the ML4831/32 in accordance with the principle of ensuring the longest lamp life and minimizing the ballast heating. Figure 7(a) contains a starting scheme including preheating of the filament and sudden breaking of the lamp. When the ballast is energized, the time that the voltage on the CX rises from 0.7V to 3.4V is called the warm-up time of the filament.  During this time, the oscillator's charging current Ichg = 2.5/Rset, the oscillator produces a very high frequency, but does not produce a voltage sufficient to start the lamp. After the filament is preheated, the frequency of the inverter circuit drops to a minimum, and a high voltage is generated to start the lamp. If the voltage of the inverter circuit does not jump when the lamp should start to work, the lamp feedback voltage entering pin 9 will rise above Uref, the CX charging current will be bypassed, and the inverter circuit will stop working until CX drops to a 1.2V threshold by RX discharge. Stopping the inverter circuit in this way can avoid the failure of the lamp to start or the inverter circuit to overheat when it is disconnected from the socket.  In general, it is better to choose a large resistance RX to make this period longer. When CX reaches the 6.8V threshold, the oscillator will turn off LFBOUT, so the lamp will be driven to full power, then dimmed, and the potential of the CX pin is clamped at approximately 7.5V. The whole process is shown in the waveform of figure 7(b). Figure 7. Lamp Start Preheat and Interrupt Timing Scheme and Its Waveform 2.3.2 The Improvement of the Internal Function of ML4833The ML4833 is a modified version of the ML4831/32. In addition to the full functionality of the ML4831/32 described above, the most prominent improvement is in the power factor correction section. The power factor correction part of the ML4833 is a step-up type PFC control circuit for peak current sensing. This form of circuit only requires voltage loop compensation, which is simpler than the ML4831/32 with average current control mode circuit. It consists of a voltage error amplifier, a current sense amplifier without compensation, an integrator, a comparator, and a logic control circuit.  In the boost type power conversion part, the correction of the power factor is performed by the current sensing resistor to output the sensing voltage and the current flowing through, and the duty ratio is adjusted by comparing the integrated voltage signal of the error amplifier with the voltage across the Rsense. The control timing of the duty ratio is as shown in figure 8. Considering that all of the high-performance electronic ballast integrated control chips of Micro-Linearity are packaged in 18-pin DIP or SOIC packages, the improvement of the device structure will inevitably bring about changes in the internal functional frame and external pin functions. Figure 8. PEC Link and Duty Cycle Control of ML4833 2.4 High-performance Electronic Ballast Built by ML4833Figure 9 shows the complete circuit diagram of a high-performance electronic ballast built by ML4833. The circuit is a typical AC/DC/AC structure: the RFI suppression filter circuit is added to the input terminal, the booster active power factor correction circuit is composed of AC/DC in the front stage, and the high-frequency inverter circuit is composed of DC/AC in the rear stage. A closed-loop is formed through T5, VD11, R23 and pin 8 of the control to make the system works stably. Figure 9. Complete Circuit Diagram of High-performance Eectronic Ballast Built with ML4833  Ⅲ FAQ1. What is the use of electronic ballast?An electronic ballast will convert power frequency to a very high frequency to initialize the gas discharge process in Fluorescent Lamps – by controlling the voltage across the lamp and current through the lamp. 2. What is the output voltage of an electronic ballast?This unit operates off the AC mains with a voltage of 230 Volts and voltages generated within the unit can reach 600 to 800 Volts. 3. What is inside an electronic ballast?Lighting ballasts generate an initial high voltage to start the arc that excites the gases in fluorescent and HID lamps and makes them shine. ... Lighting ballasts for fluorescent light bulbs and HID lamps made before 1980 may contain polychlorinated biphenyls (PCBs). 4. How do you make an electronic ballast for tube light?An electrical ballast is nothing but a simple high current, mains voltage inductor made by winding number of turns of copper wire over the laminated iron core. Basically, as we all know a fluorescent tube requires a high initial current thrust to ignite and make the electrons flow connect in between its end filaments. 5. How do you wire an electronic ballast?Connect the ballast to the power from the breaker panel by wiring the black wire from the breaker panel to the black wire on the ballast, using a wire nut. Connect the white wire from the breaker to the white wire from the ballast. 6. What's the difference between electronic and magnetic ballast?A magnetic ballast uses coiled wire and creates magnetic fields to transform voltage. ... An electronic ballast uses solid-state components to transform voltage. It also changes the frequency of the power from 60 HZ to 20,000 HZ or higher depending on the ballast. 7. How do you test an electronic ballast with a multimeter?Insert one probe of the multimeter into the wire connector holding the white wires together. Touch the remaining probe to the ends of the blue, red and yellow wires leading from the ballast. Depending on the ballast, you may have only red and blue wires. 8. Are electronic ballasts non-linear loads?Rectified input, switching power supplies and electronic lighting ballasts are the most common single-phase non-linear loads. 9. Which is not the advantage of electronic ballast?Electronic ballasts are more efficient and more compact in size and weight. They also provide the ability for continuous power adjustment in different settings. A disadvantage is that power fluctuations may cause a failure but this can be offset by adding a buffer capacitor. The operation of the ballasts generates heat. 10. Can you repair an electronic ballast?I eventually replaced the 2 switching transistors in this ballast as well and it worked. So the next time you have a problem with an electronic ballast from a fluorescent fitting open it and check before buying a new one. They can be expensive and more often than not they can be repaired. 

IntroductionThyristor, commonly known as silicon controlled rectifier(SCR), its normative term is reverse blocking three-terminal thyristor. Thyristors are high-power semiconductor devices that have both switching and rectifying functions, and are used in various circuits such as controllable rectification and frequency conversion, inverters, and non-contact switches. As long as it is provided with a weak point trigger signal, it can control the strong electric output. So it is a bridge for semiconductor devices to enter the field of strong electricity from the field of weak electricity. So far, thyristors are the most widely used semiconductor devices in the electronics industry. Despite the continuous emergence of various new semiconductor materials, 98% of semiconductor materials are still silicon materials, which are still the basis of the integrated circuit industry. It is widely used due to its small size, light weight, high power and long life.Intro to Thyristors: the SCRCatalogIntroductionⅠ Thyristor Basics1.1 Brief Introduction of Thyristor1.2 Working Principle of  ThyristorⅡ The Main Characteristics of Thyristors2.1 Basic Structure of Thyristor2.2 Volt-ampere Characteristics of Thyristors2.3 Static Characteristics of Thyristors2.4 Characteristic Equation of ThyristorⅢ The Main Parameters of Thyristor3.1 Main Parameters of Unidirectional Thyristors3.2 Main Parameters of TRIACⅣ Main Function of ThyristorⅠ Thyristor Basics1.1 Brief Introduction of ThyristorThyristor, also called silicon controlled rectifier, is an abbreviation of semiconductor thyristor. It is a high-current switching semiconductor device that uses small currents to control. There are two commonly used types: ordinary thyristors (also called unidirectional thyristors) and TRIAC(triode for alternating current). Because of its small size, light weight, high efficiency, long life, vibration resistance and because it is noiseless, easy to use, it has attracted great attention from domestic, foreign, industrial and agricultural production departments in a short period of time and has been widely used in various production equipment and household appliances. According to its working principle, it can be roughly divided into four categories: f— Rectification: change AC power into adjustable DC power. — Inverter: converts DC power to AC power with a certain frequency. — DC switch: used for DC loop switch or DC voltage regulation. — AC switch: used for AC loop switch or AC voltage regulation. According to its service objects, it can be used in industries, agriculture, national defense, transportation, mining, metallurgy, light industry, chemical industry and other departments.In performance, thyristors not only have unidirectional conductivity, but also have more valuable controllability than silicon rectifier elements (commonly known as "dead silicon"). It has only two states: on and off.Thyristors can control high-power electromechanical equipment with milliamp currents. If the frequency exceeds this value, the average switching current allowed to pass will decrease due to the significant increase in the switching losses of the components. At this time, the nominal current should be degraded.Thyristors have many advantages, such as: controlling high power with low power, power amplification multiples up to several hundred thousand times; extremely fast response, turn on and off in microseconds; non-contact operation, no spark, no noise; high efficiency, low cost and so on.Disadvantages of thyristors: poor static and dynamic overload capacity; easy to be misguided due to interference.The two types of thyristors, unidirectional thyristors and three-terminal TRIAC, are briefly introduced below.1.2 Working Principle of  Thyristora. Unidirectional ThyristorThe internal structure of the unidirectional thyristor is shown in figure 1 (a). It can be seen from figure 1 (a) that the unidirectional thyristor is composed of four layers semiconductors P1N1P2N2. There are three PN junctions in the middle: the junction J1, J2, and J3. The anode A is drawn from P1, the cathode K is drawn from N2, and the control electrode (or gate) G is drawn from the middle P2. The circuit symbol of the unidirectional thyristor is shown in figure 1 (b). Figure 1. Schematic Diagram and Circuit Symbol of Unidirectional ThyristorIn order to understand the working principle of the unidirectional thyristor, the unidirectional thyristor can be equivalently regarded as a combination of a PNP transistor T1 and an NPN transistor T2. The middle layer P2 and layer N1 are shared by two transistors. The anode A is equivalent to the emitter of T1, and the cathode K is equivalent to the emitter of T2, as shown in figure 2. Figure 2. Working Principle of Unidirectional ThyristorThe key to understanding how unidirectional thyristors work is to understand the role of the control electrode.(1) No voltage or reverse voltage is applied to the control electrodeWhen the control electrode is left floating or a reverse voltage is applied between the control electrode and the cathode, that is, UGK<0, there must be IG=0. If a reverse voltage is applied between the anode and the cathode, that is, UAK＜0. Due to J, and J2, the transmitting junctions of T1, T2, are both reverse biased and T1 and T2 are in the off state, at this time, the current flowing through the unidirectional thyristor is only the reverse saturation current of the J1 and J3, IA≈0, and the unidirectional thyristor is in the blocking state; if a forward voltage is applied between the anode and the cathode, that is, UAK>0, J2 is in a reverse biased state, because IG=0, T2 must be in the off state. and the current in the unidirectional thyristor is only the reverse of J2. At this time, the current in the unidirectional thyristor is just the reverse saturation current of J2, IA≈0, and the unidirectional thyristor is still in the blocking state. Therefore, when no voltage is applied to the control pole or reverse voltage is applied, IG = 0, the unidirectional thyristor is in a blocking state, and has positive and negative blocking capabilities.(2) Apply forward voltage to the control electrodeWhen a forward voltage is applied between the control electrode and the cathode, that is, UGK> 0, the emitter junction J3 of T2 is in a forward bias, and IG≠0. If a reverse voltage is applied between the anode and the cathode, that is, UAK <0, because the emission junction J1 of T1 is reverse biased and T1 is in the off state, the unidirectional thyristor is in the blocking state, IA≈0; If a forward voltage is applied between the anode and the cathode, that is, UAK> 0, because the emission junctions J1, J3 of T1, T2 are forward biased, and the collector junction J2 is reverse biased, T1, T2 will be in an amplified state. After IG is amplified by T2, the collector current of T2 is IC2 = β2IG. The collector current of T2 is the base current of T1, after being amplified by T1, the collector current of T1 is IC1 = β1β2IG. This current flows into the base of T2 for amplification, and in this cycle, a strong positive feedback is formed, which makes T1, T2 quickly enter the saturation state, and the unidirectional thyristor is in the on state. After the unidirectional thyristor is turned on, UAK, the value of the voltage between the anode and the cathode is very small, and the external power supply voltage is almost completely dropped on the load.(3) Turn-off of the unidirectional thyristorFrom the above analysis, it can be seen that after the unidirectional thyristor is turned on, the base of T2 always has the collector current IC1 of T1 flowing, and the value of IC1 is much larger than the IG applied at the beginning. So even if the control electrode voltage disappears and IG = 0, it can still rely on the positive feedback of the tube itself to maintain conduction. Therefore, once the unidirectional thyristor is turned on, the control electrode will lose the function of controlling. After the unidirectional thyristor is turned on, if you want it to turn off again, the anode current IA must be reduced so that it cannot maintain positive feedback. To this end, the anode can be disconnected or a reverse voltage can be applied between the anode and the cathode.To sum up, under the condition that a forward voltage is applied between the anode and the cathode of the unidirectional thyristor, if a forward voltage is added between the control electrode and the cathode at a certain time, the unidirectional thyristor will change from the blocking state to the conducting state. This is triggered into conduction. After the unidirectional thyristor is turned on, the control electrode will lose the function of controlling. If you want to turn off the unidirectional thyristor again, you must make its anode current less than a certain value IH (called the holding current) or reduce the voltage UAK between anode and cathode to zero. b. TRIACA TRIAC is a three-terminal element with a five-layer structure of N1P1N2P2N3. It has three electrodes: a main electrode A1, a main electrode A2, and a control electrode (or gate) G. It is also a gate control switch. Regardless of its structure or characteristics, it can be regarded as a pair of anti-parallel ordinary thyristors. Its structure, equivalent circuit and symbols are shown in figure 3. Figure 3. Symbol, Structure and Equivalent Circuit of the TRIACThe main electrodes A2 and A1 of the triac are connected in series with the control object (load) RL, which is equivalent to a non-contact switch. The "on" or "off" of this switch is controlled by a signal uG (called a trigger signal) on the control electrode G. When there is a voltage (u ≠ 0) between the main electrodes A2 and A1, the moment the trigger signal uG appears, it will be conductive between A2 and A1 of the TRIAC, which is equivalent to the closed state of the switch. And once it is turned on, even if uG disappears, it can be kept on until u = 0 or the current in the series circuit of the main electrode and the load is reduced to a certain value, then it is turned off. After the cutoff, it is equivalent to the off state of the switch. In this way, the small current signal on the control electrode can be used to control the large current in the main electrode circuit. Figure 4. Volt-ampere Characteristic Curve of TRIACGenerally speaking, regardless of the voltage polarity between the two main electrodes A2 and A1 of TRIAC, as long as a certain amplitude of positive and negative pulses is applied to the control electrode, it can be turned on. So i represents the current in the main electrode and u represents the voltage between A2 and A1. The functional relationship between the two (called the volt-ampere characteristic curve) is shown in figure 4. It can be seen from the curve that the TRIAC has basically the same symmetrical performance in the first quadrant and the third quadrant.According to the voltage u on the main electrode and the polarity of the trigger pulse voltage uG on the control electrode, combined with the volt-ampere characteristic curve, the TRIAC can be divided into four trigger modes, which are defined as follows:(1) I+trigger: In the first quadrant of the characteristic curve (A2 is positive), the control electrode is a positive trigger relative to A1.(2) I-trigger: In the first quadrant of the characteristic curve (A2 is positive), the control electrode is a negative trigger relative to A1.(3) Ⅲ+trigger: In the third quadrant of the characteristic curve (A2 is negative), the control electrode is a positive trigger relative to A1.(4) Ⅲ-trigger: In the third quadrant of the characteristic curve (A2 is negative), the control electrode is a negative trigger relative to A1.Among these four trigger modes, I+ and III- have higher sensitivity, and are two commonly used trigger modes.In the control circuit of the new type electric heating electric appliance, the trigger signal applied to the control electrode of TRIAC is output by a single chip microcomputer or an integrated circuit. Some output a continuous positive (or negative) voltage signal, and some output a series of zero-crossing trigger pulses synchronized with a 50Hz sinusoidal AC power supply. The former is called a potential trigger, while the latter is called a pulse trigger. Their waveforms are shown in figure 5 and figure 6, respectively. Figure 5. Figure 6. Ⅱ The Main Characteristics of Thyristors2.1 Basic Structure of ThyristorA thyristor (also known as semiconductor controlled rectifier) is a high-power semiconductor device with a four-layer structure (PNPN). It has three lead-out electrodes, namely anode (A), cathode (K) and gate (G). Its symbolic representation and device cross-section are shown in figure 7. Figure 7. Symbol Representation and Device Cross-sectionOrdinary thyristors bidirectionally diffuse P-type impurities (aluminum or boron) in an N-type silicon wafer to form a P1N1P2 structure, and then diffuse N-type impurities (phosphorus or antimony) to form a cathode in most regions of P2, and at the same time lead out a gate electrode on P2 and form an ohmic contact is formed in the P1 as the anode.2.2 Volt-ampere Characteristics of ThyristorsThe on and off states of the thyristor are determined by the anode voltage, anode current and gate current. Volt-ampere characteristic curves are usually used to describe the relationship between them, as shown in figure 8. Figure 8. Volt-ampere Characteristic Curve of ThyristorWhen the thyristor VAK applies a forward voltage, J1 and J3 are forward biased, and J2 is reverse biased. The applied voltage almost falls on J2, and J2 plays a role of blocking the current. With the increase of VAK, as long as VAK <VBO, the passing anode current IA is small, so this region is called a forward blocking state. When VAK increases beyond VBO, the anode current suddenly increases, and it will be in a low voltage and high current state at the moment the characteristic curve passes the negative resistance. The on-state current IT determined by the load flows through the thyristor, the device voltage drop is about 1V, and the state corresponding to the CD section of the characteristic curve is called the on-state. VBO and its corresponding IBO are usually referred to as forward breakover voltage and breakover current. After the thyristor is turned on, it can maintain the on-state by itself. The transition from the on-state to the off-state is usually controlled by an external circuit without using a gate signal, that is, the device can be turned off only when the current is below a certain threshold value called the holding current IH.When the thyristor is in the off-state (VAK <VBO), if the gate electrode is made positive with respect to the cathode and the gate electrode is supplied with current IG, the thyristor will breakover at a lower voltage. The breakover voltage VBO and the breakover current IBO are both functions of IG. The larger the IG, the smaller the VBO. As shown in figure 3, once the thyristor is turned on, the device is turned on even if the gate signal is removed.When the anode of the thyristor is negative with respect to the cathode, as long as VAK <VBO, IA is small and has nothing to do with IG. However, when the reverse voltage is large (VAK≈VBO), the reverse leakage current through the thyristor increases sharply, showing thyristor breakdown. Therefore, VBO is called the reverse breakover voltage and breakover current.2.3 Static Characteristics of ThyristorsThe thyristor has 3 PN junctions, and the characteristic curve can be divided into (0 ~ 1) blocking area, (1 ~ 2) breakover area, (2 ~ 3) negative resistance area and (3 ~ 4) conducting area. a. Forward Working Area— Forward blocking (0 ~ 1) areaWhen a forward voltage is applied between AK, J1 and J3 bear the forward voltage, while J2 bears the reverse voltage, and the applied voltage falls almost entirely on J2. The reverse-biased J2 acts to block the current, and the thyristor is not conducting at this time.— Avalanche area (1 ~ 2 is also called breakover area)When the applied voltage rises close to the avalanche breakdown voltage VBJ2 of J2, the width of the space charge region of the reverse-biased J2 expands, and the internal electric field is greatly enhanced, which causes the multiplication effect to be strengthened. As a result, the current through J2 suddenly increases, and the current flowing through the device also increases. At this time, the current passing through J2 is transformed from the original reverse current to the current which is mainly attenuated by J1 and J3 through the base region and multiplied in the space charge region of J2. This is the avalanche area where the voltage increases and the current increases sharply. Therefore, the characteristic curve turns in the area, so it is called the breakover area.— Load area (2 ~ 3)When the applied voltage is greater than the breakover voltage, a large number of electron-hole pairs generated by the avalanche doubling of the space charge region of J2 are extracted by the reverse electric field. The electrons enter the region N1 and the holes enter the region P2. Due to the inability to recombine quickly, carrier accumulation occurs near both sides of J2: holes in region P2 and electrons in region N1, compensating for the charge of the ionized impurities and narrowing the space charge region. As a result, the potential in region P2 increases and the potential in the region N1 decreases, which acts to offset the external electric field. As the applied voltage at J2 decreases, the avalanche multiplication effect also weakens. On the other hand, the forward voltage of J1 and J3 has been enhanced, and the injection has increased, causing the current through J2 to increase, so a negative resistance phenomenon has occurred in which the current increases and the voltage decreases.— Low resistance on-state region (3 ~ 4)As mentioned above, the multiplication effect causes the accumulation of electrons and holes on both sides of J2, causing the reverse bias voltage of J2 to decrease; at the same time, the injection of J1 and J3 is enhanced, and the circuit is increased, so that charges continue to accumulate on both sides of J2, and the junction voltage continues to decrease. When the voltage drops to the point where the avalanche multiplication stops and all the junction voltages are cancelled, holes and electrons still accumulate on both sides of J2, and J2 becomes forward biased. At this time, J1, J2, and J3 are all forward biased, and large currents can pass through the device  because it is in a low-resistance on-state region. When fully conducting, its volt-ampere characteristic is similar to that of a rectifier element.b. Reverse Working Area (0 ~ 5)When the device is operating in reverse, J1 and J3 are reverse biased. Due to the very low breakdown voltage of the heavily doped J3, J1 withstands almost all of the applied voltage. The volt-ampere characteristic of the device is the volt-ampere characteristic curve of the reverse bias diode. Therefore, the PNPN thyristor has a reverse blocking region, and when the voltage increases above the J1 breakdown voltage, the current increases sharply due to the avalanche multiplication effect, at which time the thyristor is broken down. 2.4 Characteristic Equation of ThyristorA two-terminal device of a PNPN four-layer structure can be regarded as P1N1P2 and N1P2N2 transistors with current amplification coefficients of α1 and α2, respectively, where J2 is a common collector junction. When a forward voltage is applied to the device, the forward-biased J1 injects holes and passes through region N1 to reach the collector junction (J2). The hole current is α1IA; while the forward-biased J3 injects electrons and passes through region P2. The current carried to J2 is α2IK. Because J2 is in the reverse direction, the current through J2 also includes its own reverse saturation current, ICO.The current through J2 is the sum of the above three, that is,（1）Assuming the emission efficiency γ1 = γ2 = 1, according to the principle of current continuity IJ2 = IA = IK, so formula (1) becomes:（2）The formula shows that when the forward voltage is less than the avalanche breakdown voltage VB of J2, the multiplication effect is small and the injection current is also small. So α1 and α2 are also very small, thus（3）The ICO at this time was also small. Therefore, J1 and J3 are forward biased, so increasing VAK can only increase the reverse bias of J2. It cannot increase the ICO and IA a lot, so the device is always in the blocking state, and the current flowing through the device is the same order of magnitude as the ICO. Therefore, formula (3) is called a blocking condition.When the increase in VAK causes the reverse bias of J2 to increase and avalanche multiplication occurs, assuming multiplication factor Mn = Mp = M, then ICO, α1, and α2 will all increase by M times, so (2) becomes（4）At this time, the denominator becomes smaller, and IA will increase rapidly with the growth of VAK, so when（5）The avalanche steady-state limit is reached (VAK = VBO), and the current will tend to infinity, so equation (5) is called the forward breakover condition., , Using this feature, the breakover point conditions are derived from the characteristic curve equation (4). Because α1 and α2 are functions of current, M is a function of VJ2, which can be approximated with M(VJ2)=M(VAK), ICO is a constant and derive  with respect to (4). The outcome is（6）Since the breakover voltage is lower than the breakdown voltage,  must be a constant value. Because , the numerator must also be zero and obtain （7）According to the definition of transistor DC voltage amplification factor,                      （8）We can get the small signal current amplification factor                      （9）Using formula (9), formula (7) can be changed to                        （10）That is, at the breakover point, the product of the multiplication factor and the sum of the small signal is exactly 1. As long as the PNPN structure satisfies the above formula, it has switching characteristics, that is, it can be switched from an off-state to an on-state.Because α changes with the current IE, when IA increases, both α1 and α2 increase. It can be seen that, when the current is large, the value of M satisfying (6) can be reduced instead. This shows that IA increases and VAK decreases accordingly.α is both a function name of the current and a function of the collector junction voltage. When the current increases as α is constant, the corresponding reverse bias of the collector junction decreases. When the current is large,                             （11）According to equation (2), J2 provides an on-state current (ICO <0). Therefore, J2 must be forward biased, so J1, J2, and J3 are all forward biased, and the device is conducting. The off-state of the device changes to the on-state. The key is that J2 junction must be changed from reverse-biased to forward-biased. The condition for J2 to reverse to the forward direction is that holes and electrons should accumulate in regions P2 and N1, respectively. The condition for the accumulation of holes in region P2 is that the amount of holes α1IA injected by the J1 and collected by J2 into region P2 is greater than the amount of holes that disappear by recombination with (1-α2) IK, that is                           （12）Since IA=IK, α1+α2＞1 is obtained. As long as the conditions are true, the hole accumulation in region P2 is the same, and the region electron accumulation condition is（13）Thus （14）It can be seen that when the condition of α1+α2＞1 is satisfied, the potential of region P2 is positive, and the potential of region N1 is negative. J2 becomes forward-biased and the device is in a conducting state, so α1+α2＞1 is called a conducting condition.Figure 9. SCR (Silicon Controlled Rectifier) Symbol Ⅲ The Main Parameters of Thyristor3.1 Main Parameters of Unidirectional ThyristorsIn order to correctly use a unidirectional thyristor, it is necessary not only to understand its working principle, but also to master its main parameters.(1) Forward repetitive peak voltage UFRMUnder the condition that the control electrode is disconnected and the unidirectional thyristor is in the forward blocking state, when the junction temperature of the unidirectional thyristor is the rated value, it is allowed 50 times per second, and the duration should not exceed 10 ms. The forward peak voltage that can be repeatedly applied to the unidirectional thyristor is called the forward repetitive peak voltage, which is expressed by UFRM. Generally, the secondary voltage is specified as 80% of the forward breakover voltage.(2) Reverse repetitive peak voltage URRMUnder the same conditions as the forward repetitive peak voltage, the reverse peak voltage that can be repeatedly applied to the unidirectional thyristor is called the reverse repetitive peak voltage, which is expressed by URRM and is generally 80% of the reverse breakover voltage.(3) Rated voltage UNUsually, the smaller one of UFRM and URRM is used as the rated voltage of the unidirectional thyristor. This is because the voltage added to the tube in practice is generally a positive and negative symmetrical voltage, so the voltage with a smaller value shall prevail. But because the transient over-voltage will also damage the tube, when selecting the tube, for safety reasons, the rated voltage of the tube is required to be greater than 2 to 3 times the actual peak voltage.(4) Rated forward average current IFThe average value of the power frequency sinusoidal half-wave current allowed to pass through the unidirectional thyristor under the ambient temperature of 40°C and specified heat dissipation conditions is called the rated forward average current IF. How many amp of the unidirectional thyristors we generally say refers to this current value. The amount of IF is related to factors such as the ambient temperature, heat dissipation conditions, and the conduction angle of the component. The rated current of the unidirectional thyristor is calibrated by the power frequency sinusoidal half-wave average current under certain conditions. This is because the load connected to the rectifier output often requires the average current to measure its performance. However, from the perspective of the unidirectional thyristor heating, regardless of the current waveform flowing through the unidirectional thyristor and the conduction angle of the unidirectional thyristor, as long as the effective value of the designed current is equal to the effective value of the rated current IF, then the heating of the unidirectional thyristor is equivalent and allowed.(5) Holding current IHAt room temperature, under the condition of the control electrode short circuit, the minimum anode current required to maintain the unidirectional thyristor to continue conducting is called the holding current IH. If the anode current of the unidirectional thyristor is less than this value, the unidirectional thyristor will change from the conducting state to the blocking state.(6) Control electrode trigger voltage UGK and trigger current IGAt room temperature, under the condition that the voltage between the anode and cathode of the unidirectional thyristor is 6V, the minimum DC current value of the control electrode required to change the unidirectional thyristor from the blocking state to the conducting state is called the trigger current IG. The DC voltage UGK between the control electrode and the cathode corresponding to the trigger current IG is called a trigger voltage. Generally, UGK is about 1 to 5V, and IG is tens to hundreds of mA.3.2 Main Parameters of TRIACIn various control circuits, the TRIAC is a relatively easy-to-damage component. Once the TRIAC is found to be damaged, you just need to replace the TRIAC with the same parameters. There are many characteristic parameters of TRIAC, and the following are the main parameters that should be considered during maintenance.— Off-state repetitive peak voltage-rated voltage VDRMWhen the control electrode is disconnected and the component is at the rated junction temperature, the voltage corresponding to the sharp bending point of the forward and reverse volt-ampere characteristics is called the off-state non-repeating peak voltage. 80% of it is called the off-state repetitive peak voltage. It is also called rated voltage, which is expressed by VDRM.When the TRIAC works, the peak value of the applied voltage momentarily exceeds the reverse non-repetitive peak voltage, which can cause permanent damage to the TRIAC. Moreover, due to the increase in ambient temperature or poor heat dissipation, the reverse non-repetitive peak voltage value may decrease. Therefore, when a TRIAC is selected, its rated voltage value should be 2 to 3 times the possible maximum voltage in actual operation. If the power supply voltage is 220V, a TRIAC with a rated voltage above 500V should be selected so that the selected components can withstand the surge voltage.— Rated on-state average current—rated current IT(AV)Under the specified conditions, the maximum average on-state current allowed when the TRIAC is on is called the rated on-state average current. According to the standard series of TRIAC, this current is taken to the corresponding current level, which is often referred to as the rated current for short and represented by IT(AV).Because the current overload capacity of the TRIAC is much smaller than that of ordinary motors and electrical appliances, the rated current of the TRIAC should be 1.5 to 2 times the maximum current in actual operation when selected.— Gate trigger current IGT (voltage UGT)This refers to the minimum trigger signal current (voltage) value that can make the TRIAC conduct reliably and add to the control electrode. If the trigger current (voltage) obtained by the TRIAC control electrode is less than the number of times, the TRIAC may not be turned on.— On-state average voltage UT(AV)Once the TRIAC is turned on, it is equivalent to the closed switch. Because the TRIAC is connected in series with the load, the smaller the voltage between the two main electrodes, the better. After the TRIAC is turned on, the average value of the voltage between the two main electrodes is called the on-state average voltage, which is usually referred to as the tube voltage drop. If the tube pressure drop of the TRIAC is too large, the motors and solenoid valves it controls may not work properly because they cannot get the full voltage.— Holding currentWhen the control electrode is disconnected at room temperature, the TRIAC is reduced from a large on-state current to a minimum main electrode current that is just necessary to maintain conduction, which is called a holding current. The TRIAC is turned off only when the main electrode current decreases below the holding current. Ⅳ Main Function of ThyristorThe functions of thyristors are as follows: first, converter rectification; second, voltage regulation; third, frequency conversion; fourth, switch (contactless switch). The most basic use of ordinary thyristors is controlled rectification. The diode rectifier circuit we are familiar with is an uncontrollable rectifier circuit. If the diode is replaced by a thyristor, it can constitute a controllable rectifier circuit, inverter, non-contact switch, achieve motor speed control, motor excitation, automatic control and so on. In electrical technology, the half cycle of alternating current is often defined as 180°, which is called the electrical angle. In this way, in each positive half cycle of U2, the electrical angle experienced from the beginning of the zero value to the moment when the trigger pulse arrives is called the control angle α; the electrical angle at which the thyristor conducts in each positive half cycle is called the conduction angle θ. Obviously, both α and θ are used to indicate the on or off range of the thyristor during the half cycle of the forward voltage. Controllable rectification is achieved by changing the control angle α or the conduction angle θ, and changing the average value UL of the pulsed DC voltage on the load. The function of a thyristor is not only rectification, it can also be used as a non-contact switch to quickly turn on or off the circuit, to achieve the inverter that converts DC power to AC power, to change AC power of one frequency to AC power of another frequency, etc. This article mainly introduces the basic principle, characteristics and main parameters of thyristors. Frequently Asked Questions about Thyristors (SCR)1. What are the characteristics of SCR?Characteristics of Thyristor or Characteristics of SCRReverse Blocking Mode of Thyristor. Initially for the reverse blocking mode of the thyristor, the cathode is made positive with respect to anode by supplying voltage E and the gate to cathode supply voltage Es is detached initially by keeping switch S open.Forward Blocking ModeForward Conduction Mode 2. Why SCR is called as thyristor?Silicon Controlled Rectifier (SCR) is a unidirectional semiconductor device made of silicon. This device is the solid state equivalent of thyratron and hence it is also referred to as thyristor or thyroid transistor. 3. Is SCR and thyristor are same?Thyristor is a 4 layer device formed by alternate combination of p and n type semiconductor materials. It is a device used for rectification and switching purpose. SCR is the mostly used member of thyristor family and it is the name commonly used when we talk about thyristors. 4. What is a thyristor used for?Thyristors are mainly used where high currents and voltages are involved, and are often used to control alternating currents, where the change of polarity of the current causes the device to switch off automatically, referred to as "zero cross" operation. 5. How does a SCR thyristor work?So how does it work? With no current flowing into the gate, the thyristor is switched off and no current flows between the anode and the cathode. When a current flows into the gate, it effectively flows into the base (input) of the lower (n-p-n) transistor, turning it on.