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CatalogIntroductionⅠ What is Latching Relay?Ⅱ How does a Latching Relay Work?Ⅲ How do You Reset a Latching Relay?Ⅳ Latching Relay Circuit Diagram & WorkingⅤ Latching Relay Types 5.1 Magnetic Latching Relays 5.2 Mechanical Latching Relays 5.3 Impulse Latching Relays 5.4 Two Types of Coils for Applying the Set and Reset Pulse VoltagesⅥ Difference between Latching and Non-Latching RelaysⅦ Advantages and Disadvantages of Latching RelayⅧ Applications of Latching RelayIntroductionA relay is a type of electrical switch that has input and output terminals for single or multiple control signals. More information regarding the precise nature of the task will need to be evaluated in order to identify which specific type of latching relay switch would be suitable for use in a given application or environment. In this article, we'll take a closer look at the many latching relay circuit switch types available, as well as how they work and in what kinds of applications they might be most useful. There are various varieties of relays available in the market depending on the requirement, such as a solid-state relay, reed relay, latching relay, automotive relay, delay relay, differential relay, timer relay, and so on. As a result, this page offers an introduction to latching relays, including how they function, different varieties, and applications. Ⅰ What is Latching Relay?A latching relay is a two-position electrically controlled switch. It can keep either contact position indefinitely without applying electricity to the coil. It is controlled by two momentary-acting switches or sensors, one of which sets and the other of which resets the relay. Because the latching relay remains in its position when the actuating switch is disengaged, it serves as a rudimentary memory device. These kinds of relays are also known as impulse relays or bistable relays. The latching relay symbol is depicted below.Latching Relay SymbolⅡ How does a Latching Relay Work?When a mains voltage pulse is applied to the latching relay's coil terminals, it closes or opens its contact. Depressing one of the pushbuttons causes the pulse to be created. All of the pushbuttons are linked in series.The zone's lighting circuit can be controlled from many locations by using latching relays. It is popular in corridors, stairwells, and large spaces.When latching relays are used instead of contactors in lighting circuits, no coil is required, resulting in a 2W savings per relay. Each relay saves more than 5 kWh of electricity per year on average (for average use of 8 hours a day). Furthermore, the latching relays provide illumination control with an infinite number of pushbuttons. The circuit with parallel keys is quite simple to implement! This makes it particularly ideal for use in more sophisticated lighting facilities, where, for example, the sequential control of utilities is required via a single circuit of pushbuttons.Because of their design philosophy, which consumes only a brief time of the impulse control, these devices can be employed to realize novel solutions while maintaining optimum energy savings.Ⅲ How do You Reset a Latching Relay?Applying a positive voltage to a latching relay allows it to be set and reset. When a positive voltage is applied to the push button, the relay is activated. Similarly, if a reverse voltage is applied via a pushbutton, the relay will reset.The first schematic depicts a circuit in which the 'Set' switch takes precedence. This means that if both the 'Set' and 'Reset' switches are pressed simultaneously, the relay will activate.The following design depicts a circuit in which the 'Reset' switch takes precedence. If you press the 'Set' and 'Reset' switches at the same time, the relay will turn off.Ⅳ Latching Relay Circuit Diagram & Workinglatching relay diagram The circuit diagram for a latching relay is illustrated below. This circuit can be designed with a single push button switch, a 12V battery, two relays such as RL1 and RL2, 1N4007 diodes such as D1 and D2, and a load such as a bulb. When you connect the power to the circuit, the output load will be turned off. When the switch SW1 is pressed for 1 second, the load in this circuit-like bulb is activated. If we press the same switch for 1 second again, the load will be turned off.Latching Relay Circuit with Single Push ButtonFirst, if the push button switch is not turned on and the power supply is turned on across the circuit, current flows over the common pin of the RL1 relay first, followed by current flowing through the coil of the second relay, RL2. As a result, just the second relay, RL2, is triggered in this scenario, whereas the RL1 relay is not.When the push button switch SW1 is held for one second, positive power flows through the COM & NO pins of the RL2 through RL1 relays, crossing the diode D1. Because the flow of current from RL1 is disconnected, the RL1 relay is now triggered, and the RL2 relay is deactivated. As a result, the current is supplied to the load, and the load is triggered.The RL2 relay is now turned off, and the NO and COM pins of the RL2 relay are linked. If we press the push-button again, a short circuit will form across these pins, and the voltage at the RL1 coil will drop to zero, deactivating the RL1.So, after deactivating the RL1 relay, the pins COM and NC are linked, and the current passes through the RL2 coil, activating the RL2. As a result, the output load is once again turned off in this circumstance.Ⅴ Latching Relay TypesLatching relays are available in three types magnetic latching, impulse sequencing & mechanical latching.5.1 Magnetic Latching RelaysA single pulse of current to a coil temporarily generates an electrical field that moves a reed switch in either direction in the widely used magnetic design for latching relays. When the pulse stops, the latching relay remains electromagnetically stuck in the position it was just moved to, and will not return to the opposite position until another, redirected pulse is transmitted through the coil(s) to move it back.Magnetic latching relays are especially helpful in cases where interrupting the current flow to the coils will not result in the undesirable consequence of moving the switch to a different position between the two contacts, in addition to offering the lower power consumption common to all latching relays.They can also conduct the switching motion very fast, are less bulky than their mechanical counterparts, and have a longer lifespan due to the very restricted range of physical movement within the switch.Magnetic Latching Relay5.2 Mechanical Latching RelaysA mechanical latching relay, as opposed to a magnetic latching device, employs a physical locking mechanism to keep the armature against the contact at the last position it was moved to. Electromechanical relays have several advantages and disadvantages:Mechanical Latching RelayThey have larger, heavier contacts than electromagnetic ones and, as a result, are less flexible in terms of space needs.Mechanical latching relays are superior at dealing with unexpected surge currents.Because of the quantity of mechanical movement required, switching speed is limited, making them inappropriate for various applications.In terms of the overall number of actions, mechanical latching relays typically have a little lower lifespan than their magnetic counterparts.However, the current size is an equally significant aspect in terms of overall longevity for any relay switch.The estimated lifetime of mechanical relays under greater loads is frequently substantially slower than that of magnetic reed equivalents.Its contacts will be less susceptible to deterioration during thermal cycling than an electromagnetic latching relay.5.3 Impulse Latching RelaysImpulse relays are a type of magnetic latching relay in which the contact state changes with each input pulse. When power is applied, the impulse latching relay automatically recognizes which position the switch is in and energizes the opposite coil to actuate or move it each time.The impulse latching relay often accomplishes this by the use of a solid-state steering circuit, which allows the input pulse to be unidirectional without the need to redirect or reverse the polarity. As a result, impulse switches are particularly suited to applications requiring the ability to turn a single device on or off from one or more places using a single momentary switch or push button.Impulse Sequencing Type5.4 Two Types of Coils for Applying the Set and Reset Pulse VoltagesA single-winding type and a double-winding type.Basic Operation:ItemBasic circuitOperation patternOutlineClassificationDouble-winding Latching RelaysThe input pulse of the set coil allows the operational condition to be maintained magnetically or mechanically in these Relays, but the input pulse to the reset coil side causes the Relay to be reset.Single-winding Latching RelaysThe set input pulse maintains the operational condition magnetically in these Relays, but the reset input pulse (input with the inverse polarity of the set input) resets the Relay.Ⅵ Difference between Latching and Non-Latching RelaysThe difference between latching and non-latching relay includes the following.Latching RelayNon-Latching RelayA latching relay will stay in the last position when it was powered last.A non-latching relay goes back to its regular position.This relay is also known as a keep impulse, bi-stable, and lock up the relay.It is also known as a typical mechanical relay.As compared to a non-latching relay, this relay consumes less power.This relay consumes more power.These relays have noiseless switching within household applications.These relays have some noise while operating.These relays, unlike non-latching relays, are not intended to be utilized in very sensitive applications. When the latching relay is worried, it loses a lot of sensitivity.Non-latching relays have high sensitivity as compared to latching relays.The latching relays include indicating knobs that are used to control the position of the relay manually.This relay doesn’t have to indicate a knob feature.The life service of latching relay is no longer.The life service of the non-latching relay is longer.These relays are more expensive.Non-latching relays are not expensive as compared to latching relays.These relays are very efficient, so they do not have a broad range of application regions.Non-latching relays are used anywhere in electronics & automation.Ⅶ Advantages and Disadvantages of Latching RelayAdvantagesThe advantages of latching relay include the following.It necessitates pulse excitation and can operate through a single coil if not a double coil.Its size is tiny, allowing it to be readily linked to a PCB.Load capacity is high.Power consumption is reduced.Reliable, safe, and with long service life.Safe and dependable.These relays essentially save crossbar switches, allowing lighting control to be accomplished by push buttons rather than a combination of three-way and crossbar switches.These relays help to save conductors.They offer greater convenience in handling all loads while leaving the house.When compared to contractors with the same nominal current, these relays simply control more bulbs.It takes less time to connect the devices while utilizing this relay.It helps to save electricity.DisadvantagesThe disadvantages of latching relay include the following.Latching relays need two control signals for turning ON & OFF the load.When compared to static relays, electromagnetic relays require a large load range of transformers.They use more materials than electromagnetic relays.The relays do not have directional capability.It must be serviced and tested on a regular basis.Ⅷ Applications of Latching RelayThe applications of latching relay include the following.These relays merely allow a consumer to control a circuit by sending a single pulse to the relay's control circuit.These are employed in a variety of industrial applications for a variety of objectives, including the following.It is utilized in industrial sorting and counting systems.It is utilized in power supply, as well as HVAC, anti-condensation, and refrigeration systems.It is used in cleaning equipment in sectors such as automated car washes.Commercial coffee machines, as well as automated meal preparation systems, are available.
kynix On 2022-04-19
Executive Summary: Transistors in 2026The semiconductor transistor remains the fundamental building block of modern electronics. As of January 2026, the industry has shifted toward Gate-All-Around (GAAFET) architectures at the 2nm process node, enabling AI chips like NVIDIA's Blackwell B200 to pack over 208 billion transistors. This guide updates legacy concepts with 2026 standards, covering operation modes, NPN/PNP switching circuits, and the latest market statistics approaching a $1 Trillion valuation.What is a Semiconductor Transistor in 2026?A semiconductor transistor is an active semiconductor device used to amplify, control, and generate electrical signals and power. It functions as a variable current switch capable of controlling output current based on input voltage. Unlike ordinary mechanical switches (such as relays), transistors use electrical signals to control their own opening and closing, allowing for switching speeds in the gigahertz (GHz) range—critical for modern 5G and AI applications.Key 2026 Insight: While traditional Bipolar Junction Transistors (BJTs) are still used in analog circuits, modern high-speed computing relies on GAAFET (Gate-All-Around Field Effect Transistor) technology, which has replaced FinFET at the 3nm and 2nm nodes to minimize power leakage.Video: Transistors Basics Explained Ⅰ How do Electrons and Holes Function in a Transistor?The transistor is a current-controlled device (BJT) or voltage-controlled device (FET) that facilitates signal amplification, oscillation, and modulation. Its operation relies on the movement of charge carriers: electrons (negative charge) and holes (positive charge carriers).A standard BJT has three terminals (Emitter, Base, Collector), three regions, and two PN junctions. Understanding the internal structure is key to grasping how 2026 hardware manages billions of switching operations per second.Figure 1. Transistor Structure (NPN Configuration)Movement of Charge Carriers:Figure 2. Movement of Charge CarriersHoles vs. Electrons: The hollow circles in Figure 2 represent positively charged holes, while solid dots are negatively charged electrons. "Hole movement" is effectively the macroscopic result of electrons filling vacancies.Emitter (E): Heavily doped to emit a large number of electrons. When forward-biased, it injects carriers into the base.Base (B): Very thin and lightly doped. In an NPN transistor, the P-type base allows most electrons from the emitter to diffuse directly to the collector, with very few recombining with holes (creating the small base current, IB).Collector (C): Large surface area designed to collect electrons drifting through the base. It dissipates the most heat, especially in power transistors used in 2026 EV inverters.Current Equation: IE (Emitter Current) = IC (Collector Current) + IB (Base Current).Ⅱ What are the Key Characteristics of Transistors?Transistors define the logic of all digital circuits. Their behavior is governed by the following core principles:1) Current Control (BJT): The small base current (IB) controls the large collector current (IC).NPN Current Direction: Base → Emitter.PNP Current Direction: Emitter → Base.2) Amplification Factor (β): Transistors amplify signals by a factor of β (Beta). If IB = 1mA and β = 100, then IC = 100mA. This principle amplifies weak sensor signals in IoT devices.3) Saturation (Switch ON): When IB is sufficient (e.g., ≥1mA for small signal transistors), the voltage drop Vce ≈ 0.3V. The transistor acts as a closed switch.4) Cutoff (Switch OFF): When Vbe < 0.7V (for Silicon), the transistor is fully off. Vce is high (equal to supply voltage), acting as an open switch.Design Tip for 2026: For NPN switching circuits, connect the load to the Collector and the Emitter to Ground (GND). For PNP, connect the Emitter to Power (VCC) and the load to the Collector. NPN is generally preferred in modern logic due to higher electron mobility compared to hole mobility. Ⅲ What are the Three Operational Regions of a Transistor?To effectively use a transistor in AI hardware or power regulators, one must understand its three operational states: Cut-off, Active, and Saturation.Figure 3. Transistor Circuit And Operational Regions(1) Cut-off Region (Digital "0"): The transistor is OFF. Ube < Threshold (0.7V). IB = 0, IC ≈ 0. The switch is open.(2) Active Region (Amplification): Used for analog signal processing (audio, radio). The Emitter junction is forward-biased, and the Collector junction is reverse-biased. IC = β * IB.(3) Saturation Region (Digital "1"): The transistor is fully ON. Both junctions are forward-biased. IC cannot increase further even if IB increases. Uce is minimal (~0.2V).In embedded systems and logic gates (like those in the newest 2nm chips), transistors toggle rapidly between Cut-off and Saturation, avoiding the Active region to minimize power loss.Figure 4. Voltage CharacteristicⅣ How to Analyze Input and Output Characteristics?4.1 Input CharacteristicsThe input characteristic curve relates the base current (IB) to the base-emitter voltage (VBE). It resembles the curve of a standard diode.Figure 5. Input CharacteristicWhen VCE increases, the collector's ability to "sweep" electrons improves, slightly reducing the recombination in the base. This shifts the curve to the right, meaning less IB flows for the same VBE.4.2 Output CharacteristicsThe output characteristic relates the collector current (IC) to the collector-emitter voltage (VCE) for various fixed values of IB.Figure 6. Output CharacteristicUnderstanding the Graph: The horizontal axis is VCE. The initial steep rise is the Saturation Region (switch closed). The flat horizontal lines represent the Active/Amplification Region, where IC is constant regardless of VCE (acting as a constant current source controlled by IB). Ⅴ What Causes Saturation and Cutoff Distortion?Signal distortion occurs when a transistor amplifier is improperly biased, causing the output waveform to be "clipped" at the top or bottom.5.1 Waveform Analysis of Basic Common Emitter Amplifier CircuitFigure 7. Waveform Analysis of Common-emitter Amplifier CircuitSaturation Distortion (Bottom Clipping): Occurs when the static operating point (Q-point) is too high. IB is too large, causing UCE to drop near 0V during the positive half-cycle of the input.Cutoff Distortion (Top Clipping): Occurs when the Q-point is too low. IB is too small, causing the transistor to turn OFF during the negative half-cycle of the input.5.2 Why use Transistors as Switches?Feasibility: The distinct "ON" (Saturation) and "OFF" (Cutoff) states allow transistors to replace mechanical switches. Modern SiC (Silicon Carbide) transistors can switch high voltages in EVs with minimal efficiency loss.Necessity: Microcontrollers (CPUs/MCUs) operate at low voltages (3.3V or 5V) and cannot directly drive high-power loads like motors or LED arrays. A transistor acts as the bridge, allowing a weak software signal to control massive power. Ⅵ How to Design Transistor Switching Circuits?6.1 Basic Switching Circuit of NPN TransistorsFigure 8. NPN Transistor Switch CircuitLow-Side Switching: In an NPN circuit, the Load (R1) is connected between VCC and the Collector. The Emitter connects to Ground. When the Base receives a High signal (e.g., 3.3V from a GPIO pin), current flows from C to E, turning the load ON.6.2 Basic Switching Circuit of PNP TransistorsFigure 9. Basic Switching Circuit of PNP TransistorHigh-Side Switching: Common PNP models like the 8550 are used here. The Emitter connects to VCC. The Load connects between the Collector and Ground. Logic: A LOW signal (0V) at the Base turns the PNP transistor ON. A HIGH signal turns it OFF. This is often used for driving buzzers or indicators where the ground path must remain common. Ⅶ Frequently Asked Questions About Transistors (2026 Update)1. How does a semiconductor transistor work?A transistor works by using a small control current at the Base (or voltage at the Gate) to regulate a much larger current flowing between the Collector and Emitter (or Source and Drain). This allows it to act as an amplifier or a high-speed electronic switch.2. How is a transistor used as a switch?The transistor operates as a solid-state switch by toggling between the Cutoff region (Open circuit, OFF) and the Saturation region (Short circuit, ON). It eliminates moving parts, allowing for billions of operations per second in modern CPUs.3. What is the PN junction of a transistor?A BJT contains two PN junctions. The Emitter-Base junction is forward-biased to inject carriers, while the Collector-Base junction is typically reverse-biased to collect them. These junctions form the potential barriers that control current flow.4. How many PN junctions are there in a transistor?2 PN JunctionsA Bipolar Junction Transistor (BJT) has two PN junctions (Base-Emitter and Base-Collector). Field Effect Transistors (FETs) rely on channel conductivity rather than junction injection.5. What are the two basic types of transistors?The two primary categories are Bipolar Junction Transistors (BJT) (current-controlled) and Field Effect Transistors (FET) (voltage-controlled). As of 2026, FETs (specifically MOSFETs and GAAFETs) dominate digital electronics.6. What are the terminals of a transistor called?For BJTs: Emitter, Base, and Collector. For FETs/MOSFETs: Source, Gate, and Drain.7. What is the difference between NPN and PNP?An NPN transistor turns ON with a positive current to the Base (High-Side control usually requires voltage > Emitter). A PNP transistor turns ON when the Base is pulled Low (voltage < Emitter). NPN is more common in switching applications due to better electron mobility.8. What is the most popular transistor in 2026?The MOSFET remains the most widely used transistor globally, accounting for 99.9% of all transistors. However, for cutting-edge AI chips (like NVIDIA Blackwell), GAAFET (Gate-All-Around) is the new standard, while SiC and GaN dominate power electronics in electric vehicles.{ "@context": "https://schema.org", "@type": "Article", "headline": "What is a Semiconductor Transistor? 2026 Comprehensive Guide", "datePublished": "2019-01-01", "dateModified": "2026-01-05", "description": "A deep dive into semiconductor transistors, covering electrons/holes, NPN/PNP characteristics, and 2026 industry standards like GAAFET and AI chip architectures.", "author": { "@type": "Organization", "name": "Kynix Semiconductor" }, "mainEntity": { "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "How does a semiconductor transistor work?", "acceptedAnswer": { "@type": "Answer", "text": "A transistor works by using a small control current at the Base (or voltage at the Gate) to regulate a much larger current flowing between the Collector and Emitter, effectively acting as an amplifier or switch." } }, { "@type": "Question", "name": "What are the two basic types of transistors?", "acceptedAnswer": { "@type": "Answer", "text": "The two main types are Bipolar Junction Transistors (BJT) and Field Effect Transistors (FET). In 2026, FETs (specifically MOSFETs and GAAFETs) are the dominant technology for digital processors." } }, { "@type": "Question", "name": "How acts a transistor as a switch?", "acceptedAnswer": { "@type": "Answer", "text": "It acts as a switch by driving the transistor into saturation (fully ON) or cutoff (fully OFF), thereby completing or breaking the circuit path for the load." } }, { "@type": "Question", "name": "What is the difference between NPN and PNP transistors?", "acceptedAnswer": { "@type": "Answer", "text": "NPN transistors are 'active high' switches that turn on when current enters the base. PNP transistors are 'active low' switches that turn on when the base is pulled to ground." } } ] }}
Kynix On 2022-03-10
Introduction When the reverse bias voltage applied to the PN junction increases to a certain value, the phenomenon that the reverse current density suddenly begins to increase rapidly is called PN junction breakdown. From the mechanism, it can be divided into three categories: avalanche breakdown, tunnel breakdown and thermoelectric breakdown. Among them, there are two physical mechanisms for forming reverse breakdown in PN junction: zener breakdown and avalanche breakdown. Generally, both breakdowns coexist. So what is the difference between them? Avalanche Breakdown and Zener Breakdown Effect Explained Catalog Introduction Ⅰ Basic Characteristics 1.1 Avalanche Effect 1.2 Zener Effect Ⅱ Zener Effect vs Avalanche Effect Ⅲ Transistor Secondary Breakdown and Protection 3.1 A Brief Description 3.2 Cause of Breakdown 3.3 Precaution 3.4 Snubber Circuit Examples Ⅳ FAQ Ⅰ Basic Characteristics 1.1 Avalanche Effect As the reverse voltage increases, the electric field in the space charge region strengthens, and the energy obtained by the carriers in the barrier region also increases. When the reverse voltage is close to the breakdown voltage, these carriers with higher energy meet the neutral atoms in the space charge region and cause collision ionization, generating new electron-hole pairs. These newly generated electrons and holes will regain energy under the action of the electric field, collide with other neutral atoms to ionize them, and generate more electron-hole pairs. With reaction continues, causing the number of carriers in the space charge region to increase sharply, just like an avalanche, what’s more, the reverse current also increase sharply, resulting in breakdown. So this breakdown is called avalanche breakdown (or avalanche effect).This breakdown generally occurs in PN junctions with lower doping concentration and higher applied voltage. Because a PN junction in this state has a wider space charge region and more opportunities for impact ionization. Figure 1. Zener Breakdown vs Avalanche Breakdown 1.2 Zener Effect When the reverse voltage increases to a certain value, a strong electric field can be established in the barrier region, which can directly pull out the valence electrons bound in the covalent bond, so that a large number of electron-holes are generated in the barrier region. Then a large reverse current is formed, resulting in breakdown. At this time, atoms in the barrier region are directly excited under the action of a strong electric field is called Zener effect/breakdown. It is caused by the tunneling effect in quantum mechanics. Giving a simple metaphor, the simple understanding is that the two lines are too close, and they pass through directly. At this time, the potential barrier loses its function of blocking electrons, and a breakdown occurs.Zener breakdown generally occurs in PN junctions with higher doping concentrations. This is because the PN junction under this situation has a large charge density and a narrow width in the space charge region. As the temperature increases, the energy gap decreases, and a breakdown can be resulted in with a small reverse voltage. Figure 2. PN Junction Ⅱ Zener Effect vs Avalanche Effect 1) Zener effect mainly depends on the maximum electric field in the space charge region, and in the collision ionization mechanism is related to both the field strength and the collision accumulation process of carriers. Obviously, the wider the space charge region, the more times of multiplication, so the avalanche breakdown is not only related to the electric field, but also related to the width of the space charge region, which requires the thickness of the PN junction.2) Because avalanche breakdown is the result of impact ionization. If we increase the electrons and holes in the space charge region by means of illumination or fast particle bombardment, they will also have a multiplier effect. However, the above external effects will not have a significant impact on the Zener breakdown.3) The breakdown voltage is determined by the tunnel effect, and its temperature coefficient is negative, that is, the breakdown voltage decreases with the increase of temperature, which is the result of the decrease of the forbidden band width with the increase of temperature. The breakdown voltage determined by avalanche multiplication decreases with the increase of temperature due to the impact ionization rate (the ionization rate represents the number of electron-hole pairs generated by a carrier drifting a unit distance under the action of an electric field), and its temperature coefficient is positive. That is, the breakdown voltage increases with temperature. Zener with voltage lower than 5-6V is mainly due to Zener breakdown; Zener with voltage higher than 5-6V is mainly due to avalanche breakdown. Zener diodes with a voltage between 5-6V have similar breakdown degrees and the best temperature coefficient, which is why many circuits use 5-6V Zener tubes. The principle of the Zener tube determines that its response speed is not very fast, so a tube reference voltage is used in occasions with high speed requirements.4) For the PN junction with higher doping concentration and thinner barrier, it is mainly Zener breakdown. The PN junction with lower doping and therefore wider potential barrier is mainly avalanche breakdown, and the breakdown voltage is relatively high.The PN junction breakdown is an important electrical property, and the breakdown voltage limits the working voltage of the circuit, so semiconductor devices have certain requirements for the breakdown voltage. However, a variety of devices such as Zener diodes, avalanche diodes, and tunnel diodes can be fabricated by using the breakdown phenomenon.Under normal circumstances, the avalanche breakdown and Zener breakdown are within a certain range of conditions (breakdown voltage, time), with the normal working conditions are restored, are reversible. If it is only for protection, the TVS voltage regulator tube is mainly used for voltage regulation. The smaller the current passing through, the better. When the instantaneous voltage exceeds the normal working voltage of the circuit, the TVS diode will avalanche, providing an ultra-low resistance path for the instantaneous current, which is diverted through the diode, avoiding the protected device. In additional, the protected circuit keeps the cut-off voltage until the voltage returns to normal value. When the instantaneous pulse ends, the TVS diode automatically returns to the high resistance state, and the entire circuit entering the normal voltage, the failure mode of the TVS tube is mainly short circuit. But when the overcurrent passed is too large, it may also cause the TVS tube to be burst and open. Figure 3. TVS Diode Ⅲ Transistor Secondary Breakdown and Protection 3.1 A Brief Description In most switching power supplies, power switching transistors work under high-voltage, high-current high-frequency pulses, and switching on and off under such conditions will cause a great impact on the transistors. Secondary breakdown is one of the important causes of transistor damage. To design a high-performance, high-reliability switching power supply, it is necessary to have a clear understanding of the secondary breakdown of transistors and avoidance measures. 3.2 Cause of Breakdown The secondary breakdown is mainly caused by the high local temperature in the device body. The temperature rise is caused by thermal imbalance when forward biased and avalanche breakdown when reverse biased.Because the thermal resistance of the transistor is unevenly distributed throughout the tube, in some weak areas, the temperature rise will be higher than other parts, forming a so-called "hot spot", and so on until a critical temperature, causing the breakdown of the tube. The secondary breakdown caused by the avalanche breakdown is a phenomenon in which the electric field distribution of the junction is changed due to the excessive current density at some points after the primary avalanche breakdown occurs, resulting in a negative resistance effect and the local temperature is too high. 3.3 Precaution Turn-on and turn-off losses are important factors that affect the normal operation of switching devices. In particular, the transistor is prone to secondary breakdown in the dynamic process, and this phenomenon is directly related to the switching loss. Therefore, reducing the switching loss of the self-shutdown device is a necessary measure for the correct use of the device. There are two ways to reduce losses:(1) Turn off the transistor at the lowest possible collector-emitter voltage (Vce).(2) When the transistor is turned off during the rise of the emitter voltage, the emitter current should be minimized. For example, introducing a buffer circuit is one of the ways to achieve the above purpose. 3.4 Snubber Circuit Examples The following snubber circuits can be used in the design of switching power supplies to ensure that the transistors operate within a safe area.1) The commonly one is an energy-consuming shutdown snubber circuit. Although it consumes more energy, this circuit is simple. Figure 4. Commonly Used Shutdown Snubber Circuit It consists of an RCD network connected in parallel with transistor switches. When the transistor is turned off, the load current charges the capacitor C through the diode D, so that the collector current of the tube gradually decreases. Because the voltage across the capacitor C cannot be abruptly changed, its collector voltage is restrained. The situation where the collector voltage and current reach their maximum values at the same time is avoided, so there is no maximum instantaneous power consumption spike. When the tube is turned on, the capacitor releases energy and dissipates it in the resistor.2) Two commonly used energy-consuming turn-on snubber circuits.a. An inductor-diode network is connected in series with the transistor collector to form a turn-on snubber circuit. When the tube is turned on, the inductance Ls controls the current rise rate di/dt during the collector voltage drop. When the tube is turned off, the energy stored in the inductor Ls 1/2 freewheels through the diode Ds, and its energy is dissipated in the resistance of Ds and the reactor. Figure 5. Open Snubber Loop with Unsaturated Reactance b. Turn-on snubber circuit with saturable reactor: The purpose of using turn-on snubber circuit is to make the collector voltage drop to 0 when the collector current of the transistor is small, so as to minimize the turn-on loss. Especially for inductive loads, the effect is more significant. The designed saturable reactor should be: in one hand, after the collector voltage drops to zero, the buffer reactor is in a saturated state; in the other hand, before saturation, the collector voltage drops to zero, the reactor presents a high resistance, and the magnetizing current flowing through the tube is small to achieve the purpose of reducing turn-on loss. Figure 6. Open Snubber Circuit with Saturable Reactance 3) In the figure, Co is a transfer capacitor, and Dc is a feedback diode. These two components feed back energy to the load. When the tube is turned off, the buffer capacitor Cs is charged to the power supply voltage Vcc, and when the tube is turned on next time, the load current is transferred from the freewheeling diode Df to the transistor. At the same time, the voltage on Cs resonates to Co. When the tube is turned off again, the Cs is charged again, the capacitor Co is discharged to the load, and the energy is fed back. Figure 7. Passive Feedback Shutdown Buffer Circuit 4) This circuit stores the magnetic field energy and feeds back to the power supply through the transformer. The transformer is wound with two wires, and its primary side has a certain inductance; the polarity of the width side is opposite to that of the primary side, and a reverse diode is connected. When the tube is turned on, the primary side bears all the power supply voltage, and the secondary side has no energized circuit. When the tube is turned off, the polarity of the induced voltage on the secondary side is reversed, and when its voltage is higher than the power supply voltage Vcc, energy is fed to the power supply. Figure 8. Passive Feedback Opens the Buffer Circuit 5) The turn-on snubber circuit and the turn-off snubber circuit are combined to form a composite snubber circuit, and the composite snubber circuit has a protective effect when the transistor is turned on and off. This kind of circuit is also divided into two types: energy consumption and energy feeding.a. When the tube is turned on, the snubber capacitor is discharged through the Cs, Rs, and Ls loops, which reduces the current rising rate that the tube bears. In addition, when the tube is turned on, the inductance Ls can also limit the reverse recovery current of the freewheeling diode Df. Figure 9. Energy-consuming Composite Buffer Circuit b. When the transistor is turned off, the capacitor Co and the inductor Ls operate in parallel to feed the stored energy to the load. When the capacitor Co is discharged, the voltage on the inductor Ls gradually decreases to 0, and the load current is conducted through the freewheeling diode Df during this period. Figure 10. Energy-feeding Compound Snubber Circuit The various snubber circuits mentioned above can be divided into two types, namely energy-consuming and energy-feeding. The energy-consuming circuit is simple but relatively consumes more energy, and is suitable for the use of low-power circuits. The energy-feeding circuit is complex, but in a high-power supply, if the energy dissipated by the snubber circuit is dissipated in the form of heat, it is bound to cause a lot of trouble, so the energy-feeding buffer circuit should be used. Ⅳ FAQ 1. What is a zener breakdown voltage?A normal p-n junction diode allows electric current only in forward biased condition. ... This sudden rise in electric current causes a junction breakdown called zener or avalanche breakdown. The voltage at which zener breakdown occurs is called zener voltage and the sudden increase in current is called zener current. 2. Which breakdown occurs in Zener diode?avalanche breakdownIn Zener diodes, avalanche breakdown occurs. When the Vz is greater than 8 volts in a Zener diode, avalanche breakdown occurs because there is an isolation of electrons and holes. 3. What is difference between avalanche and zener breakdown?The main difference between Zener breakdown and avalanche breakdown is their mechanism of occurrence. Zener breakdown occurs because of the high electric field whereas, the avalanche breakdown occurs because of the collision of free electrons with atoms. Both these breakdowns can occur simultaneously. 4. How do you calculate Zener breakdown voltage?The reverse current that results after the breakdown, is called Zener current (Iz). At breakdown, increase of VI increases II by large amount, so that V0 = VI– RI II becomes constant. This constant value of V0 which is the reverse breakdown voltage, is called Zener voltage. 5. What is avalanche breakdown of diode?What is Avalanche Breakdown? The avalanche breakdown occurs when a high reverse voltage is applied across the diode. As we increase the applied reverse voltage, the electric field across the junction increases. This electric field exerts a force on the electrons at the junction and frees them from covalent bonds. 6. How does an avalanche breakdown take place?Avalanche breakdown usually occurs when a high reverse voltage is applied across the diode. So as we increase the applied reverse voltage, the electric field across the junction will keep increasing. This generated electric field exerts a force on the electrons at the junction and it frees them from covalent bonds. 7. What is avalanche effect of Zener diode?Avalanche breakdown involves minority carrier electrons in the transition region being accelerated, by the electric field, to energies sufficient for freeing electron-hole pairs via collisions with bound electrons. The Zener and the avalanche effect may occur simultaneously or independently of one another. 8. What do you mean by zener breakdown voltage?When reverse biased voltage applied to the zener diode reaches zener voltage, it starts allowing large amount of electric current. At this point, a small increase in reverse voltage will rapidly increases the electric current. Because of this sudden rise in electric current, breakdown occurs called zener breakdown. 9. Is Zener voltage the same as breakdown voltage?The breakdown voltage,commonly called the Zener voltage, is the reverse-biased voltage that causes the diode to conduct current. Breakdown voltages usually range from 2.4 V to hundreds of volts. 10. What is meant by Zener effect?The Zener effect is a type of electrical breakdown that occurs in a reverse-biased PN junction when the electric field enables tunnelling of electrons from the valence to the conduction band of a semiconductor, leading to a large number of free minority carriers which suddenly increase the reverse current. 11. Which factor is responsible for Zener effect?In effect, electrons from the p-side valence band are able to tunnel across the barrier into the empty states in the n-side conduction band when a small reverse bias is applied. The result is a strong current from n to p in the diode, causing zener breakdown. 12. What is valence breakdown?Avalanche breakdown (or “the avalanche effect”) is a phenomenon that can occur in both insulating and semiconducting materials. It is a form of electric current multiplication that can allow very large currents within materials which are otherwise good insulators. It is a type of electron avalanche.
Ivy On 2022-02-25
Introduction RF power amplifier is an important part of various wireless transmitters. In the front-end circuit of the transmitter, the power of the RF signal generated by the modulation oscillator circuit is very small, and it needs to go through a series of amplification-buffer stage, intermediate amplification stage, and final power amplification stage to obtain enough RF power before feeding. In order to obtain a sufficiently large RF output power, a RF power amplifier must be used. RF Power Amplifier Design: The Basics Catalog Introduction Ⅰ Requirements of RF Power Amplifier Ⅱ Types of Power Amplifier in Use Ⅲ Parameters of RF Power Amplifier Design Ⅳ Key Feature: Non-Linearity 4.1 Nonlinear Characteristics 4.2 Influence of Nonlinear Characteristics Ⅴ FAQ Ⅰ Requirements of RF Power Amplifier With the vigorous development of modern digital mobile communication technology, users have more requirements on the performance of wireless communication equipment. To achieve stable and high-speed data transmission in various environments is one of the main goals of future mobile communication system researchers. The RF power amplifier is the last stage of the transmitter. It amplifies the modulated frequency band signal to the required power, ensuring that the receiver in the coverage area can receive a satisfactory signal level, but it cannot interfere too much with the communication of adjacent channels, and meanwhile try to keep the amplified high-power signal without distortion. The requirements of these different aspects make the users of power amplifiers have to consider many factors in all aspects. So you should get a full knowledge of RF power amplifiers. Figure 1. Classic RF Power Amplifier Circuit Ⅱ Types of Power Amplifier in Use What are the main types of RF amplifiers for such an important device?1) According to the operating frequency bandsAccording to the working frequency band, it can be divided into narrowband RF power amplifier and broadband RF power amplifier. The former generally uses frequency selective networks as load circuits, such as LC resonant circuits. The latter does not use the frequency selection network as the load loop, but employs the transmission line with a wide frequency response as the load.2) According to the network propertiesAccording to the nature of the matching network, power amplifiers can be divided into non-resonant power amplifiers and resonant power amplifiers. The matching network of the non-resonant power amplifier is a non-resonant system, such as high-frequency transformers, transmission line transformers and other non-resonant systems, and its load properties are purely resistive, where this is also called reactance properties.3) According to current conduction angleBased on it, RF power amplifiers can be divided into class A, AB, B, C, D, E and so on. The differences between these categories can be seen in the following table: Classification Conduction Angle Efficiency Linearity Application Class A Θ=360° ≤30% Very good Small Signal Low Power Amplification Class B Θ=180° ≤60% Lower than class A For High Power Class C Θ<180° About 60% Nonlinear amplifier For High Power Class AB 180°<Θ<360° 30%~60% Better than class B Small signal works in class A, large signal works in class B Class D Work in switch mode 80% Very good, only good for low frequencies Switch mode amplifier Class E Work in switch mode 90% Completely nonlinear amp Switch mode amplifier In the classification of amplifiers, we often talk about amplifiers of class A to E according to the conduction angle. Class A power amplifier is a linear amplifier, its response to the sine-wave input is a sine-wave output, generally without distortion amplification, and the output frequency is the same as the input frequency. Since class A amplifiers do not require additional filtering circuitry, their packages can be small and cost less. The output of a class B amplifier is a half sine wave of the input, resulting in half-wave distortion, which produces many harmonics. The output power and efficiency of the class C working state are the highest among these working states, and most of the amplifiers used for radio frequency work in the class C. Figure 2. Class A Amplifier Load Curve Ⅲ Parameters of RF Power Amplifier Design RF power amplifiers are electronic circuits that comprehensively consider issues such as output power, excitation level, power consumption, distortion, efficiency, size and weight. In the transmitting system, the output power of the RF power amplifier can be as small as mW and as large as several kW, but this refers to the output power of the final power amplifier. In order to achieve high power output, the last stage must have a sufficiently high excitation power level. At the same time, it has other important indicators, as follows:1) Operating FrequencyGenerally speaking, it refers to the linear operating frequency range of the amplifier. If the frequency starts at DC, the amplifier is considered to be a DC amplifier.2) GainThe working gain is the main indicator to measure the amplification ability of the amplifier. Here it is defined as the ratio of the power delivered to the load by the amplifier output port to the power actually delivered by the signal source to the amplifier input port.Gain flatness refers to the variation range of amplifier gain in the entire operating frequency band under a certain temperature, and is also a main indicator of the amplifier. Figure 3. Output Power and 1dB Compression Point (P1dB) Referring to the Figure 3, when the input power exceeds a certain amount, the gain of the transistor begins to decrease, and the end result is that the output power saturates. When the gain of the amplifier deviates from a constant or is 1dB lower than other small signal gains, this point is the famous 1dB compression point (P1dB). Generally speaking, the power capacity of an amplifier is expressed by the 1dB compression point.3) EfficientSince the power amplifier is a power component, it needs to consume the supply current. Therefore, the efficiency of the power amplifier is extremely important to the efficiency of the whole system. Power efficiency is the ratio of the RF output power of the amplifier to the DC power supplied to the transistors.ηp=RF Output Power/DC Input Power4) Intermodulation Distortion (IMD)Intermodulation distortion refers to the mixed components of two or more input signals with different frequencies passing through a power amplifier. This is due to the nonlinear nature of the amplifier. Among them, because the third-order intermodulation product is very close to the fundamental signal, it has the greatest influence, so the third-order intermodulation is the most important consideration for the related products. The lower the third-order intermodulation product, the better.5) Third-order Intermodulation Cut-off Point (IP3)The intersection point of the extension line of the fundamental wave signal output power and the extension line of the third-order intermodulation in Fig is called the third-order intermodulation cut-off point, which is represented by the symbol IP3. It is also an important indicator of nonlinearity. When the output power is constant, the greater the output power of the third-order intermodulation cut-off point, the better the linearity of the power amplifier.6) Dynamic RangeThe dynamic range of a power amplifier generally refers to the difference between the minimum detectable signal and the maximum input power in the linear operating region. Naturally, this value must be as large as possible.7) Harmonic DistortionWhen the input signal increases to a certain level, the power amplifier will generate a series of harmonics due to its work in the nonlinear region. For high-power amplifier systems, filters are generally required to reduce harmonics below 60dBc.8) Input/Output VSWR (Voltage Standing Wave Ratio)This is also a very important indicator of how well the amplifier matches the overall system. The deterioration of the input-output ratio will lead to the deterioration of the gain fluctuation and group delay of the system. However, it is difficult to design a power amplifier with a high VSWR. In general systems, the input VSWR of the power amplifier is required to be lower than 2:1.The main technical indicators of RF power amplifiers are output power and efficiency. Therefore how to improve them is the core of the design goals of RF power amplifiers. Usually in the RF power amplifier, the fundamental frequency or a certain harmonic can be selected by the LC resonant circuit to achieve distortion-free amplification. In addition to this, the harmonic components in the output should be as small as possible to avoid interference with other channels. Figure 4. Increase the Power of the RF Input Signal Ⅳ Key Feature: Non-Linearity In an ideal amplifier, the output signal should faithfully reflect the input signal, that is, the waveform should be the same. But in fact, for many reasons, the input signal cannot be exactly the same waveform as the input signal, which is called amplifier distortion.Amplifier distortion mainly includes frequency distortion (linear distortion) and waveform distortion (non-linear distortion). The former mainly refers to the difference in gain and delay of the amplifier for different frequency components; the latter refers to the same frequency, the output signal and the input signal are not linear. Frequency distortion is represented by spectral changes in the frequency domain, while nonlinear distortion is represented by changes in the time-domain waveform. Non-linear distortion is different from frequency distortion mainly because a large number of new frequency components are generated. The nonlinear distortion of the power amplifier is mainly discussed here. 4.1 Nonlinear Characteristics From the small-signal model and input characteristic curve of an ideal transistor, it can be seen that the transistor amplifier itself is not an ideal linear device, and at the same time, due to the influence of parasitic parameters, the linearity is further reduced. But within a certain power range, the transistor can be regarded as linear amplification. For power amplifier designers, how to obtain higher output power and improve linearity is the key.For a transistor amplifier, its volt-ampere characteristics can be described as follows: A power series expansion can be used to describe the volt-ampere characteristics of the device: In the formula, an(n=0,1,2,3,…) is a coefficient related to the circuit characteristics. Usually, the larger the n, the smaller the value of the coefficient an. When the nonlinear device in the circuit is represented by a power series, the number of series terms taken depends entirely on the magnitude of the signal amplitude and the required precision. 4.2 Influence of Nonlinear Characteristics The influence of the nonlinear characteristics of the device on the amplifier can be discussed in two cases. One is when there is only one signal at the input end, and the other is when the input end has one to two other signals in addition to the useful signal.🔺Only one signal at the inputLet the signal at the input end be , and substitute it into formula 2, at this time there is When the amplitude of the input signal is large and the effect of the cubic term must be considered, the fundamental frequency signal obtained from formula 2 is: Figure 5. 1dB Compression Point (PA) A3 in formula 3 is usually a negative value, that is, y1(t) decreases as the input signal amplitude increases, a phenomenon called gain compression.The "1dB compression point" is often used in engineering to measure the linear performance of the device. The 1dB compression point is defined as the input signal power P1dB that reduces the gain by 1dB from the linear gain. As shown in Figure 5. According to the definition of 1dB compression point and formula 3, we can get 🔺Two signals at the input.The signal amplified at the input end of the amplifier is generally not a single tone signal, but a spectral signal composed of a certain bandwidth. Due to the nonlinearity of the device, a large number of combined interference frequency components other than the useful signal will be generated at the output end. In addition, the combined frequency components of two or more interfering signals may also cause interference to the useful signal. Have an assumption: Substitute into formula 1, where It can be seen from the above formula that the fundamental frequency components of ω1 and ω2 are generated by the first and third power terms: A total of multiple frequency components are generated: ω1 , ω2 , ω1 ± ω2, 2ω1 - ω2, 2ω2 - ω1 , 3ω1 - 2ω2, 3ω2 - 2ω1.The difference frequency 2ω1 - ω2, 2ω2 - ω1 in the combined frequency is generated by the cubic term. The combination of these two signal frequencies is just within the sideband range of the signal frequency, which may cause interference to adjacent channels, and is one of the main indicators of transmission signal. Figure 6. Intermodulation Signal Interference This interference is caused by the mutual modulation of the two signals, so it is called intermodulation interference. At the same time, it is generated by a cubic term, so it is also called third-order intermodulation interference in engineering.When the third-order intermodulation interference is an important indicator of the communication machine, it is often measured by the intermodulation distortion ratio IMR and the third-order intermodulation blocking point IP3 in engineering. IMR is defined as the ratio of the amplitude of the third-order intermodulation product to the amplitude of the fundamental signal at a certain input amplitude. Definition of IP3: When the third-order intermodulation component increases to be equal to the fundamental frequency component, the receiver cannot receive normally, so there is a . Figure 7. Third-order Intermodulation Blocking Point 🔺Sideband Signals Figure 8. Sideband Signals and the Spectrum In fact, most of the sideband signals are generated outside the bandwidth after the useful signals of different frequencies within the bandwidth are modulated with each other. That is, the sideband signal rises faster than the in-band signal, and the spectral mask in the above figure becomes more and more flat. The increase of sideband signals will cause interference to adjacent channels, so the IEEE 802.11 protocol has strict requirements on the spectrum template, as shown in the Figure 9. Figure 9. DSSS Signal Modulation Spectral Mask Figure 10. OFDM 20MHz Bandwidth Signal Spectral Mask For the power amplifier, its nonlinear characteristics will increase the sideband of the modulated signal, and the sideband amplitude is not easily suppressed by other networks such as filters, and it is easy to cause design difficulties. Therefore, when choosing a PA, not only should pay attention to the maximum linear output that it can achieve, but also whether it can meet the sideband spectrum requirements at this output power.🔺Other Effects of NonlinearityIn addition to the previously mentioned gain drop, which generates a large number of harmonic components, as well as third-order intermodulation and sidebands, nonlinearity can also cause signal and EVM to deteriorate, etc. Ⅴ FAQ 1. What is RF power amplifier?A radio frequency power amplifier (RF power amplifier) is a type of electronic amplifier that converts a low-power radio-frequency signal into a higher power signal. 2. How does RF power amplifier work?An RF amplifier is actually a tuned amplifier that enables the input signal of broadcast or transmitted information to control an output signal. The RF amplifier uses frequency-determining networks to convert the input signal into an output signal that will provide the required response at a given frequency. 3. What is the most efficient class of RF power amplifier?Class C AmplifierThe Class C Amplifier design has the greatest efficiency but the poorest linearity of the classes of amplifiers mentioned here. The previous classes, A, B and AB are considered linear amplifiers, as the output signals amplitude and phase are linearly related to the input signals amplitude and phase. 4. How do I choose an RF power amplifier?Considerations When Choosing An RF Power Amplifier:Gain.Operating Frequency.Output Power Level.Efficiency.Linearity.Mismatch Tolerance.Noise Level. 5. What are the advantages of RF amplifier?Following are the RF Amplifier advantages:The RF amplifier offers greater gain i.e. better sensitivity. It offers better selectivity and hence it has ability to select wanted signals from multiple input signals at the RF receiver. 6. What are the different types of RF amplifiers?Amplifier TypesBroadband AmplifiersGain Block AmplifiersLog AmplifiersVariable Gain AmplifiersLow Noise AmplifiersCoaxial and Waveguide Power AmplifiersLinear AmplifiersBi-Directional Amplifiers 7. What is RF amplifier circuit?A radio frequency power amplifier (RF power amplifier) is a type of electronic circuit that converts a low-power radio-frequency signal into a higher power signal. 8. Is Class D amplifier better than a class AB?The most common audio power amplifier operates in the Class-AB mode. It provides the greatest amount of output power with the least amount of distortion. ... Class-D amplifiers are switches that are more efficient and produce less heat than their Class-AB equivalents. 9. What are RF amplifiers used for?Whenever people need to magnify a radio frequency signal into a higher power signal, the RF amplifier plays a pivotal role. They are used in commercial and defense avionics, space and deep space, electronic warfare, naval applications, mobile internet, satellite communication, and wireless communications. 10. Which amplifier is used in RF amplifier?RF power amplifiers using LDMOS (laterally diffused MOSFET) are the most widely used power semiconductor devices in wireless telecommunication networks, particularly mobile networks. LDMOS-based RF power amplifiers are widely used in digital mobile networks such as 2G, 3G, and 4G.
Ivy On 2022-02-16
Introduction The introduction of grounding technology was originally a protective way to prevent electrical or electronic equipment from being struck by lightning. At the same time, it is also an effective means to protect personal safety. When the phase line (such as poor wire insulation, aging, etc.) touches the equipment shell for some reason, dangerous voltage will be generated on the equipment shell, thus the generated fault current will flow through the PE line to the ground, thus playing a protective role. With the development of electronic communication and other digital fields, only considering lightning protection and safety in the grounding system is far from meeting the requirements. Electrical Grounding Explained | Basic Concepts Catalog Introduction Ⅰ Basic: Q&A Related to Electrical Ground Ⅱ DC Power Supply Ground 2.1 Basic Overview 2.2 DC Power Supply Ground Analysis with Diagrams 2.3 Ground Bounce for Buck Converters 2.4 Ground Bounce for Boost Converters 2.5 Summery Ⅲ Useful Concepts for Grounding Analysis Ⅳ Conclusion Ⅴ FAQ Ⅰ Basic: Q&A Related to Electrical Ground The signal between each device needs a "ground" as the reference ground of the signal. Moreover, with the complexity of electronic equipment, the signal frequency is getting complicated. Therefore, in the grounding design, special attention must be paid to electromagnetic compatibility issues such as mutual interference between signals. Otherwise, improper grounding will seriously affect the reliability of system operation. Here the following are doubts that may arise in the power grounding. Q1: What is the definition of grounding?A: As for grounding concepts, to line engineers, the term usually means "reference point for line voltage". For system designers, it is often a cabinet or rack. For electrical engineers, it means green safety ground or connection to the earth. A more general definition is "A ground is a low impedance path for current to return to its source", and the key points are "low impedance" and "passage". Q2: What are the common grounding symbols in circuit?A: PE, PGND, FG-protective ground or chassisBGND or DC-RETURN-DC-48V (+24V) power supply (battery) returnGND: working groundDGND: digital groundAGND: analog groundLGND: lightning protection ground Q3: What is the appropriate grounding method?A: There are many ways to ground, including single-point grounding, multi-point grounding and mixed types of grounding. Among them, the single is divided into series single-point grounding and parallel single-point grounding. Generally speaking, single-point grounding is used for simple circuits, while grounding distinction between different functional modules, and multi-point grounding or multi-layer boards (complete ground plane layer) are used in low-frequency (f10MHz) circuits. Q4: Why should the analog ground and digital ground be separated?A: Both the analog signal and the digital signal return to the ground, the digital signal changes fast with large noise, while the analog signal needs a clean ground reference to work. If the analog and digital grounds are mixed, noise can affect the analog signal.According to the above mentioned, the analog ground and the digital ground should be processed separately, and then connected together through thin wires, or together at a single point. The general idea is to try to block the noise on the digital ground from flowing to the analog ground. Of course, this is not a very strict requirement that they must be separated, because it depends on the actual situation. Q5: How to ground the signal on the board?A: Under normal circumstances, it is best to use the nearest ground when designing, and after a complete multi-layer board design, it is very easy to ground common signals. The basic principle is to ensure the continuity of the traces and reduce number of vias, close to ground plane or power plane, etc. Q6: How to ground the interface devices of the board?A: Some single boards have external input and output interfaces, such as serial port connectors, network port connectors, etc, if they are not properly grounded, it will also affect normal work, such as network port interconnection errors, packet loss, etc., and will become an external source of electromagnetic interference, sending the noise inside the board to the outside. Generally speaking, an independent interface ground will be divided, and the connection with the signal ground will be connected by thin traces, and a o small resistance or 0ohm resistor can be connected in series. Thin traces can be used to block signal ground noise from passing to the interface ground. Similarly, the filtering of interface ground and interface power should also be carefully considered. Q7: How to ground the shielding layer in the cable with shielding layer?A: The layer of the shielded cable must be connected to the interface ground of the single board, not the signal ground. This is because there are various noises on the signal ground. If the shielding layer is connected to the signal ground, the noise voltage will drive the common mode current along the shielding. Therefore, cables with unreasonable design are generally the largest noise output source of electromagnetic interference. Ⅱ DC Power Supply Ground 2.1 Basic Overview In power supply design, safety is often in the first place, and the same is true in switching power supplies. Grounding can protect the personal safety of users and ensure the normal operation of power equipment. So what is the appropriate grounding method in switching power supplies? What are the common ground symbols in circuits? This article will popularize the grounding basic in DC power supplies.DC-DC is a commonly used power supply circuit in electronic hardware design. It has high efficiency in realizing high input voltage and low output voltage. It is widely used, from power adapters, mobile phone chargers, and internal power conversion of electronic equipment to DC-DC circuits. Each semiconductor manufacturer has its own DC-DC chips, and also there are many optional chips. For a well-designed DC-DC circuit, not only the peripheral resistance, capacitance, but also the inductance parameters of the DC-DC circuit should be considered. There are also high requirements for the PCB layout design. This paper proposes a method to guide the grounding in the PCB layout from the perspective of the current flow in DC circuits. 2.2 DC Power Supply Ground Analysis with Diagrams Circuit grounding looks simple in a circuit schematic, but the actual characteristics of a circuit are determined by the layout of its PCB. And the analysis of the grounding point is very difficult, especially for the DC-DC converter circuit, the grounding point of the circuit will gather a large current that changes rapidly. When grounded nodes move, system performance suffers and the system radiates EMI. Here a good understanding of the physical nature of "ground" induced ground noise can provide an intuitive understanding of ground noise reduction problems.The change of the transmission current in the ground loop will generate a magnetic field in the loop. The magnetic field strength is proportional to the current, and the magnetic flux is proportional to the product of the loop area and the magnetic field strength, which is expressed by the formula: Figure 1. Right Hand Rule Suppose there is a sudden break in the current loop, as shown in Figure 2. When the switch is turned off, the magnetic flux disappears, which will generate a large transient voltage along the wire. If part of the wire is a grounding return pin, the voltage referenced to the ground level will have a spike, resulting in a false signal in any circuit that uses that pin as a ground reference. Figure 2. Function of Start Switch The traces on the PCB circuit board are not ideal wires and have resistance. 1 ounce (oz) copper has a resistance of 500 microohms/square, so a 1 amp change in current will only produce a bounce voltage of 500uV/square -- the problem only exists if you use long thin traces or daisy chain grounds or Precision electronic circuits.The best way to reduce ground bounce in a DC-DC switching circuit is to control the magnetic flux variation—minimizing current loop area and loop area variation. The principle of DC-DC circuit buck or boost is to use electronic switches to quickly switch to charge and discharge the energy storage element to achieve voltage conversion, and at the same time change the loop area of the current in the circuit, resulting in ground bounce and electromagnetic radiation.In some cases, as shown in Figure, the current remains constant, while the switching causes a change in the loop area and therefore a change in the magnetic flux. In switching state 1, an ideal voltage source is connected to an ideal current source through an ideal conductor. In addition, current flows in a loop that includes a ground return.In switch state 2, the same current flows in different paths when the switch changes position. The current source is DC and there is no change, but the loop area has changed. A change in the loop area means a change in the magnetic flux, so a voltage is generated. Because the ground loop is part of the change loop. Figure 3. Figure Loop Area In the case of switching changes, the loop area changes. Everywhere along the wire in the lower left, when the current I1 becomes 0, a voltage is generated where the magnetic field disappears. 2.3 Ground Bounce for Buck Converters The buck converter (step-down converter) circuit is very similar to the circuit structure in Figure 3 above, and the circuit of the step-down converter is simplified, as shown in Figure. Figure 4. Step-down Converter Circuit At high frequencies, a large capacitor such as the input capacitor Cin of the step-down converter can be regarded as a DC voltage source. Similarly, an inductor such as the output inductor LBuck can be regarded as a DC current source. These approximations help to visualize understanding and theoretical analysis.As shown in Figure 5, when the switch alternates between the two positions, the change in the path through which the current flows causes a change in the magnetic flux. The large inductor LBuck keeps the output current approximately constant. Similarly, the large capacitor Cin holds the voltage approximately equal to Vin. Since the voltage across the input lead inductance does not change, the input current also remains approximately constant. Figure 5. Effect of Switch on Loop Area Although the input current and output voltage are essentially constant, when the switch is switched from position 1 to position 2, the total loop area rapidly changes by half. Loop area changes imply rapid changes in magnetic flux, causing ground bounce along the loop circuit.In practice, a buck converter consists of a pair of semiconductor electronic switches, as shown in Figure 6. Although the complex procedure increases in each figure, the analysis method for ground bounce caused by changes in magnetic flux remains simple and intuitive. Figure 6. Magnetic Flux Changes Cause Ground Bounce The fact that changes in magnetic flux create voltages along the ground loop raises an interesting question: where is the real ground? Because ground bounce means that, to some ideal point called ground (that point needs to be defined), a bounce voltage is created on the ground return trace. In a power regulator circuit, the real ground should be connected to the low-voltage side of the load. After all, the purpose of a DC-DC converter is to provide a stable voltage and current to the load. All other points on the current loop are not true ground, but the part of ground loop.Since the low-voltage end of the load is grounded and the change in the loop area is the cause of the ground bounce, then reducing the ground bounce and electromagnetic radiation, and optimizing the grounding of the circuit are to minimize the current loop area in the DC-DC circuit. Here is a way to optimize the layout. For example, the location of the input capacitor, output capacitor, and energy storage inductor reduces the current loop area. Figure shows how to carefully place the input capacitor Cin to reduce the loop area and ground bounce. Figure 7. Reduce Ground Bounce Capacitor Cin in Figure bypasses the high-side switch on the top layer of the PCB directly to both ends of the bottom low-side switch, thereby reducing the variation in loop area and isolating it from the ground return. When the switch switches from one state to another, from the bottom of Vin to the bottom of the load, there is no loop area change or switch current change. Therefore no ground bounce occurs in the ground loop.Figure is an unreasonable PCB layout. When the high-side switch is turned on, the DC current flows along the red loop of the outer ring. When the low-side switch is turned on, the DC current flows along the blue loop. It can be seen that this circuit layout produces a large loop change when the switch changes, causing a change in the magnetic flux, resulting in ground bounce and electromagnetic radiation interference. Figure 8. Unreasonable Layout For the clarity, in single-layer PCB routing, even using a second-layer monolithic ground plane cannot solve the bounce caused by grounding. Figure 9 is a simple box to illustrate that the ground plane cannot solve the problem. Here we use a double layer PCB to add a bypass circuit at the top level power line vertical. Figure 9. Ground Floor In the Figure 9 (a), the ground plane is monolithic and uncut. The top layer print current flows through the capacitor, through the via, and to the ground plane. Because AC always flows along the path of least impedance, ground return current returns to the power source around the corners of its path. So when the amplitude or frequency of the current changes, the magnetic field of the current and its loop area change, thereby changing the magnetic flux. The regularity of current flow along the path of least impedance means that ground bounce can occur even with a monolithic ground plane - independent of its conduction.In the Figure 9 (b), a properly cut ground plane limits the return current to minimize loop area, thus greatly reducing ground bounce. Any residual ground bounce voltage developed within the cut return line is isolated from the common ground plane.The PCB layout in Figure 10 uses a double-layer PCB to mount the input capacitor and two switches on islands in the ground plane. This wiring doesn't have to be the best, but it works well and speaks to key points. It should be noted that the loop area surrounded by the red and blue currents is large, but the difference between the two loop areas is small. A small change in loop area means a small change in magnetic flux—small ground bounce. However, in general, keep the loop area small. Figure 10. is just to illustrate the importance of AC current path matching. Figure 10. Converter Layout Additionally, ground bounce along any ground loop is limited by ground cutting within ground loop islands where magnetic fields and loop areas vary. Also, it may appear at first glance that the input capacitance Cin is not located between the top-level high-side switch and the lower-level low-side switch shown in Figure 10. Although physical proximity can be fine, what really works is the electronic proximity achieved by minimizing the loop area. 2.4 Ground Bounce for Boost Converters A boost converter (step-down converter) is actually a reflection of a buck converter, as shown in Figure 11, where the output capacitor must be placed between the top high-side switch and the bottom low-side switch to minimize loop area change. Figure 11. Changes in Loop Area In the same way that a buck converter places Cvin at a critical position, a boost converter places Cvout at a key position. 2.5 Summery The ground bounce voltage is mainly due to changes in the magnetic flux. In a DC-DC switching power supply, the magnetic flux variation is caused by switching the DC current at high speed between different current loop areas. But careful placement of the buck converter's input capacitors and the boost converter's output capacitors, and a good cut of the ground plane can isolate ground bounce. Pay attention to, it is important to be careful when cutting the ground plane to avoid increasing the loop area for other return currents in the circuit.Another reasonable layout should place the real ground on the bottom layer connecting the load, which will not cause changes in loop area or current. Any other point related to conduction can be called "ground", but it's just a point along the return path. Ⅲ Useful Concepts for Grounding Analysis If you follow the basic concepts, you will have a clear idea of what will cause ground bounce. Figure 12. shows that two conductors that are perpendicular to each other are not subject to the mutual influence of the magnetic field. Figure 12. Two Conductors Perpendicular to Each Other The magnetic field lines created around two parallel wires carrying equal currents in the same direction traditionally cancel each other out between the two wires, so the total energy stored by the two wires is less than the energy stored by one wire alone. Therefore, the inductance of PCB wide traces is smaller than that of narrow traces. Figure 13. Two Parallel Wires with Current Flowing in Same Directions The magnetic field lines generated around two equal conductors carrying equal currents in opposite directions cancel each other out of the two conductors, and strengthen between the two conductors. If the inner loop area is reduced, so does 4the total magnetic flux. This phenomenon can explain why the return current of the AC ground plane always flows under the trace conductors on the top layer of the bath. Figure 14. Two Parallel Wires with Current Flowing in Opposite Directions Figure 15. shows why corners add inductance. A straight wire only sees its own magnetic field, but at the corners, the magnetic field of a vertical wire is also visible. Therefore, the corners store more magnetic field energy, and their inductance is greater than that of straight wires. Figure 15. Add Inductance at the Corners Figure 16. shows that cutting the ground plane under the transmission line conductor increases the loop area by diverting the loop current, thereby increasing the loop size and contributing to ground bounce. Figure 16. Return Current Flows Along the Path of Least Impedance Figure 17. Effect of Component Orientation Ⅳ Conclusion Ground bounce has always been a potential problem. For monitors or TVs, it means the image is noisy, for audio equipment it means the noise floor. In digital systems, ground bounce can cause calculation errors -or even system crashes. Careful estimation of parasitic elements and simulation are effective methods for predicting the magnitude of ground bounce.First, when designing the PCB, the low-voltage side of the load should be set to true ground. Then, replace the large inductors and capacitors with current and voltage sources to simplify the circuit dynamics. Observing the current loop under each switch combination, the loops should be made to overlap, and if this is not possible, an island should be carefully cut out in the ground plane to ensure that only islands of DC inflow and outflow are present.In most cases, good grounding performance can be obtained with these efforts. If that doesn't work, the resistance of the ground plane should be considered first, then the displacement currents flowing across all switches and parasitic capacitors entering the return path. In short, no matter what circuit, the principle is the same, that is, to reduce the loop area and its difference when the switch changes. Ⅴ FAQ 1. Does power supply need to be grounded?While it will likely be fine (I've run many computers in old houses that had no grounding), it's not advised. A static charge will build up, and depending on where it discharges may cause damage to the electronics. 2. What is the purpose of a ground wire?The ground wire offers an additional path for the electrical circuit to flow into the earth so as to not endanger anyone working with the electricity nearby in the event of a short circuit. Without ground wire, your body could instead complete the ground path and may cause shock or electrocution. 3. Which wire is ground on power supply?In a DC circuit, the convention in most of the world is that black is the “ground” and any other color carries a signal or power rail of some sort, with red and yellow being popular for power wiring, but it can really be any color on any particular connector. For example, for a typical PC “ATX” power supply. 4. What is the purpose of a ground?Grounding gives electricity the most effective way to return to the ground via your electrical panel. A grounding wire gives an appliance or electrical device a safe way to discharge excess electricity. 5. Should you ground the negative of a DC power supply?As long as both the negative terminal of the LED and the negative terminal of the battery both have good enough connections to ground then the ground will carry enough current between the two connection to complete the circuit and light the LED. The same applies in the mains electricity supply. 6. How do I know if my power supply is grounded?Insert one probe of the circuit tester into the small slot and the other probe into the large probe. If the circuit tester lights up, you have power to the outlet. Now place one probe in the small slot and the other probe into the "U" shaped ground hole. The indicator should light up if the outlet is grounded. 7. Can you ground yourself by touching PSU?It looks pretty, but it's impossible to ground yourself to a case that has no bare metal. Instead, I just installed my power supply and touched the ground prong every now and then. All that said, if all you're doing is touching a metal part on the computer, you aren't really grounding yourself. 8. Can I tie the neutral and ground together?No, the neutral and ground should never be wired together. This is wrong, and potentially dangerous. When you plug in something in the outlet, the neutral will be live, as it closes the circuit. If the ground is wired to the neutral, the ground of the applicance will also be live. 9. What is ground in DC circuit?Traditionally, "ground" is the lowest potential in a circuit, e.g. the minus side of a battery or DC supply. 10. What happens when electricity goes to ground?The majority of the energy of the lightning discharge is dissipated in the air as it travels from the clouds to the ground through the air. The remainder is dissipated in the ground in the area surrounding the location of the strike, over a fairly short distance. 11. What is difference between earthing and grounding?Earthing and grounding are similar terms. ... The main difference between earthing and grounding is that the earthing refers that the circuit is physically connected to the ground with Zero Volt Potential. But, grounding refers that the circuit is not physically connected to ground, but still has zero potential. 12. Does a DC power supply need a ground?The answer comes from the NEC section 250.162, referring to the grounding of two-wire DC systems, which includes the 5V and 24V outputs, depending on your case. ... So, the short answer for a 24V DC system is no, the output is not required to be connected to ground. 13. How do you ground a DC power supply?You ground the device by connecting a grounding cable to earth ground and then attaching it to the grounding point on the DC power supply. You must provide the grounding cables. The cable lug used on the grounding cable should have a #10 stud hole and accommodate a minimum of 12-AWG wire.
Ivy On 2022-01-21
CatalogIntroductionⅠ What is a Hot Swap PCB?Ⅱ Custom Keyboard - Hotswap vs. Solderable PCB 2.1 Advantages of Hotswap PCB 2.2 Disadvantages of Hotswap PCB 2.3 Advantages of Solderable PCB 2.4 Disadvantages of Solderable PCBⅢ What Is a Hotswap Mechanical Keyboard?Ⅳ Why are so few hotswap keyboards available?Ⅴ How to Make Hot-Swappable Mechanical keyboard PCB?Ⅵ Relevant Information about "Hot Swap PCB"IntroductionWhen building a custom mechanical keyboard, one of the most contentious decisions is whether to use a hotswap PCB or a solderable PCB. Is one superior to the other? This article will go over the specifics of the hot swap PCB.Ⅰ What is a Hot Swap PCB?The need to solder on switches is one of the most intimidating obstacles for people looking to build a mechanical keyboard. Hot swap PCBs, on the other hand, come to the rescue! A printed circuit board, or PCB, is the brain of your keyboard.There are two ways to connect your mechanical switches to the PCB to register inputs.1.SOLDER PCBSoldering necessitates the use of a soldering tool and solder, a low-melting metal alloy. This method entails inserting the pins of a switch through holes in your PCB and then melting the solder to connect the two. This secures the switch and creates a connection between the PCB and the switch's metal pins. When you press the switch, the signal can now transfer, register as an input, and eventually, trigger an action on your computer.Before attempting to complete this process properly, some research is required. You risk burning the solder, destroying the socket on your PCB, or messing up the switch's pins. Soldering may appear intimidating, but observing video tutorials and practicing with other objects will teach you how to do it correctly and safely.2. HOT SWAP PCBThe second, and far more straightforward method, is to install your switches using a hot swap PCB. You push your switch's pins into pre-installed sockets rather than using a soldering tool and solder. Hot swapping is similar to installing PC components or Legos; you simply plug and play. It is quick, requires no training, and allows you to easily swap out switches.Glorious Modular Mechanical Keyboards (GMMK) all use hot swap PCBs. making them the ideal choice for those looking for a simple, intuitive, and customizable keyboard experience.When installing switches into a hot-swap PCB, a softer surface to push against is recommended. Lining up your switch with the socket requires precision, so a softer surface reduces the possibility of bent pins. Furthermore, when removing switches, you should be gentle on the board. Ripping out a switch could result in catastrophic harm to the hot-swap socket.Note: A solder PCB can be converted to a hot-swap PCB, but this still necessitates the use of a soldering tool. Furthermore, it is not a simple procedure that we recommend for beginners. Ⅱ Custom Keyboard - Hotswap vs. Solderable PCB When building a custom mechanical keyboard, one of the most contentious decisions is whether to use a hot swap PCB or a solderable PCB. Is one superior to the other?To that end, we will discuss the benefits and drawbacks of the two PCB options. The short answer is that there is no "better" PCB – it all comes down to personal preference, which is what defines the custom keyboard hobby.2.1 Advantages of Hotswap PCB The most significant advantage of using a hotswap PCB is the ease of switch installation, making it ideal for beginners. Simply ensure that the two pins of a switch are straight, install it to the PCB, and you're ready to go! You are not required to solder each individual switch to the PCB.Another reason why a hotswap PCB is ideal for newcomers to the pastime is that it allows them to experiment with different switches in real-time. When you're new to the hobby, it's essential to figure out what kind of switch you like and don't like, and a hotswap PCB makes this stage of...discovery easier.Aside from that, a hotswap PCB simplifies keyboard tuning and maintenance. Assume you've been using your keyboard for a couple of years and you need to re-lube your switches – yes, you do need to re-lube your switches after some time.With a hotswap PCB. you can simply remove the switches from your keyboard without having to desolder them.Tuning your stabilizers with a hotswap PCB is also not as difficult, assuming you use screw-in stabilizers. The issue is that you usually have to completely disassemble your keyboard to get to the screw-in stabilizers. Every component attached to the PCB, including the switches and plate, must be removed.While you may have fine-tuned your stabilizers during assembly, they may begin to tick later on. To be sure, you can inject lube directly into the stabilizer housing to try to solve the problem, but this doesn't always work – in my experience, it usually doesn't.2.2 Disadvantages of Hotswap PCB You're stuck with only one layout if you use a hotswap PCB right away. Of course, some keyboards, such as the Ikki68 Aurora, provide slightly more layout options, but they still fall short of the sheer flexibility of a solderable PCB in this regard. Furthermore, you cannot use a hotswap PCB for half-plate builds. Because the switches are not as "attached" to the PCB as soldered switches are, using a half plate with a hotswap PCB is not recommended.A half plate, as the name implies, does not cover the alphas on a keyboard. If you use a hotswap PCB with such a plate, the switches in the alphas portion are basically "suspended" without any support from the plate – this can damage a hotswap PCB, 2.3 Advantages of Solderable PCBAs previously stated, a solderable PCB allows you to design your own layout with almost no restrictions. Do you prefer a longer 7u spacebar over a 6.25u spacebar? That's fine. Would you rather have a split backspace than a full backspace? Done.A half plate with a solderable PCB, on the other hand, will provide a softer typing experience. You are typing directly on the PCB because the alphas portion of a half plate is exposed. You'll get a softer, less harsh typing experience if the PCB has flex cuts – a hotswap PCB doesn't have this kind of flexibility.Aside from that, a solderable PCB is less expensive than a hotswap PCB. The price difference isn't particularly significant – about $10 more in most cases – but it's worth noting. However, that is not the entire picture; I'll discuss this further in the following section.2.4 Disadvantages of Solderable PCBEven though a solderable PCB is less expensive than a hotswap PCB. It requires more tools to assemble, such as a soldering iron and desoldering tools. Depending on whether you already have such items, these do increase the "cost of ownership" of a solderable PCB.Assembling a keyboard with a solderable PCB requires more work because each individual switch must be soldered to the PCB. You may even damage the PCB during the assembly process if you are inexperienced with a soldering iron.The inability to easily swap out switches is, in my opinion, the most significant disadvantage of a solderable PCB. This makes a variety of keyboard maintenance tasks more difficult, such as stabilizer tuning, switch relubrication, and troubleshooting any keyboard problems.That's it. You may prefer a hotswap or solderable PCB depending on your preferences. Personally, I always use a hotswap PCB for ease of installation, even if it means I can only do a single layout or a half plate build.In addition, I review keyboard switches on a regular basis; having a hotswap PCB makes this process much easier.Ⅲ What Is a Hotswap Mechanical Keyboard ?Hotswap = changing switches without solderingHotswap (also known as hot-swap or hot swap) is a popular feature that Kono Store and Input Club were early adopters of. It refers to keyboards that allow for switch replacement without the use of solder. Kaihua (Kailh), a leading switch manufacturer in China, developed the market-leading hotswap socket design shown below.How can that get confusing?Many websites state that hotswap keyboards have "hotswap switches," which is rarely the case and can lead to minor confusion. Cherry MX-style hotswap keyboard switches can be used in keyboards with the same hotswap socket pinout/plate design, but they were not designed for hotswap use. These switches can even be soldered into a conventional keyboard. The true innovation is found on the PCB (Printed Circuit Board) or, in the case of actual hotswap switches such as our contactless SILO / Keystone line, in the underlying technology.Ⅳ Why are so few hotswap keyboards available?The most significant reason is a reduction in profit — both long and short term. Hotswap sockets are slightly more expensive per keyboard. Most mass-market keyboards are generated in batches of several thousand or more, so manufacturers don't like the extra cost eating into their profit. They also make repairs very simple; when switches wear out, people are much less likely to purchase a new keyboard rather than repairing it themselves.Implementing hotswap sockets also necessitates some engineering expertise. They take up extra space on the PCB, requiring precise component placement and routing. This limits international layout support at the PCB level, which is especially important if a keyboard includes LEDs. Separate PCB designs are usually required if you want a European enter key or a split space bar in a hotswap keyboard. By reducing LED functionality, keyboards such as the Minivan, which is no longer accessible, achieve partial all-in-one success.Ⅴ How to Make Hot-Swappable Mechanical keyboard PCB ?Hot-Swappable Sockets for DIY Mechanical Keyboard With a hot-swappable mechanical keyboard, you can replace switches and LEDs on the fly without soldering or even turning off the keyboard. In this short video tutorial, I demonstrate how to make any printed circuit board for a mechanical keyboard hot-swappable by including footprints for Cherry MX plate switches. Other manufacturers' switches, such as Gateron and Kaihl, are compatible with the Cherry MX switches, making this a universal solution.Required HardwareSuitable printed circuit board (for example for ANAVI Macro Pad 8 maker kit)Switches made of metal3mm LEDs are optional, depending on the type of PCB and switches.KeycapsTE Connectivity / AMP 8134-HC-8P2 Holtite sockets for mechanical switches and TE Connectivity / AMP 8134-HC-5P2 Holtite sockets for 3mm LEDsTweezers, cutters and soldering irons are required tools.Holtite sockets for hot-swap Step 1Insert the holtite sockets into the PCB with tweezers . Because the sockets are small, take care not to lose any of them. Switch on the soldering iron. Warm each socket and push it gently. So we're using a soldering iron, but not for soldering. We're just using its heat to mount the sockets.It appears to be simpler than it is. It took some time for me to do it for all of the switches and LEDs. Each key has two holes for the switch and two holes for the LED, so you'll need four sockets of the appropriate size for each key.Step 2The following step is optional and only applies to the ANAVI Macro Pad 8 . The maker kit includes a WS2812B addressable LED strip that should be soldered to the back of the keyboard's side. Please take note of the arrow indicating the direction of the LED strip and ensure you place it correctly as shown in the video.Step 3Cut the legs of the 3mm LEDs to ensure a good fit in the hot-swappable holtite sockets we've already installed.Step 4Put the switches, LEDs, and keycaps together. After you've completed step 1, this is a simple process since you already get a hot-swappable printed circuit board for the mechanical keyboard.ANAVI Macro Pad 8 customized with blue Cherry MX switches and green 3mm LEDs for backlightingThe Gateron red switches, red LEDs, and white translucent keycaps that come standard with the ANAVI Macro Pad 8 are standard. In this case, however, I'm experimenting with blue Cherry MX switches, green LEDs, and dark translucent keycaps in the hot-swappable version. I bought a variety of mechanical switches, including Gateron Red, Cherry MX Blue , and Cherry MX Brown. Please keep in mind that the 3mm LED slots on the Cherry MX brown switches in the video are not present.The same method of using holtite sockets can be used on any other mechanical keyboard PCB with a footprint for Cherry MX switches.Ⅵ Relevant Information about "Hot Swap PCB"1. Are hot-swappable PCBS good?If you're new to mechanical keyboards and not looking to learn how to solder, we recommend a PCB with hot-swap sockets as they are the most beginner friendly.2. Are solder switches hard?Soldering isn't difficult, especially with good tools, but it's still a skill which must be learned and it just doesn't make sense to risk a prized keyboard while you're learning. There are many posts here from folks who have damaged a keyboard with their first soldering attempt and looking for advice on how to fix it.3. What does a soldered PCB mean?PCB soldering is another term for the process of soldering electrical circuit boards. ... As the soldering iron melts this metal, it is then used a bit like glue to stick to pieces together. As the solder metal cools, it will re-harden into one large shape that connects the two parts.4. Can you put 3 pin switches in a 5 pin PCB?There are holes for 5-pin (PCB mount) switches, but 3-pin switches work just fine here since the plate is fastened to the PCB - alignment and stability won't be an issue. This PCB uses good quality Kailh hotswap sockets.5. Does PCB affect sound keyboard?Re: How does the PCB affect the sound of the keyboard? PCB will have minimal effect, despite being connected, it's a soft material and the plate tends to take the actual impact regardless of mount. The plate will change the sound of the ping, but more importantly it can and usually does amplify it.6. What temperature should I solder PCB?600°- 650°F (316°- 343°C) is a good place to start for lead-based solder and 650°- 700°F (343°- 371°C) for lead-free solder. You want the tip hot enough to melt the solder efficiency, but excess heat can damage components as the heat travels along the leads, and it will reduce the lifespan of the soldering tip.7. What are types of PCB?Common Types of Printed Circuit BoardsSingle Layer PCB. Single layer printed circuit boards are among some of the simplest to design and manufacture. ...Double Layer PCB. ...Multi-Layer PCB. ...High Density Interconnect (HDI) PCB. ...High Frequency PCB.8. Is Ducky hot-swappable?All standard Ducky One 3 mechanical keyboards are hot-swappable and feature Kailh's hot-swap sockets. Colored in a vibrant yellow, Kailh sockets are chosen for their impressive reliability.9. Do hot swap keyboards need soldering?All you need to do is just ensure that the two pins of a switch are straight, install it to the PCB, and…you're good to go! You don't have to go through the trouble of soldering each individual switch to the PCB. ... Other than that, a hotswap PCB makes keyboard tuning and maintenance much, much easier as well.
kynix On 2022-01-18
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