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Integrated Circuits (ICs)

BD139 Transistor: Equivalent, Datasheet, Application [FAQ]

BD139 is a NPN Transistor. This blog covers BD139 Transistor pinout, datasheet, equivalent, features, and other information on how to use and where to use this device.CatalogBD139 CAD ModelBD139 PinoutBD139 ApplicationsBD139 FeaturesBD139 AdvantageBD139 PackageBD139 ParametersBD139 ManufacturerBD139 DocumentsBD139 Environmental and Export ClassificationsBD139 Product ComplianceBD139 EquivalentsBD139 AlternativesWhere to use BD139How to Safely Long Run BD139 in CircuitBD139 Popularity by RegionBD139 Market Price AnalysisComponent DatasheetFAQBD139 CAD ModelBD39 SymbolBD139 FootprintBD139 3D ModelBD139 PinoutPin NumberPin NameDescription1EmitterCurrent Drains out through emitter, normally connected to ground2CollectorCurrent flows in through collector, normally connected to load3BaseControls the biasing of transistor, Used to turn ON or OFF the transistor.BD139 ApplicationsSwitching circuitsRF Amplifiers circuitAudio amplifiers applicationsAmplification circuitsLoad driver circuitsBD139 FeaturesPlastic casing: NPN TransistorAvailable Package: TO-126Continuous Collector current(IC): 1.5ACollector-Emitter voltage (VCE): 80VCollector-Base voltage (VCB): 80VEmitter Base Breakdown Voltage(VEBO): 5VCollector Dissipation (Pc): 5 WattMax Transition Frequency (fT): 190 MHzDC Current Gain (hFE): 25 – 250Max Storage & Operating temperature: -55 to +150 CentigradeBD139 AdvantageBD139 NPN TransistorBD139 is a NPN transistor hence the collector and emitter will be left open (Reverse biased) when the base pin is held at ground and will be closed (Forward biased) when a signal is provided to base pinBD139 has a gain value of 40 to 160, this value determines the amplification capacity of the transistor. The maximum amount of current that could flow through the Collector pin is 1.5A, hence we cannot connect loads that consume more than 1.5A using this transistor. To bias a transistor we have to supply current to base pin, this current (IB) should be limited to 1/10th of the collector current and voltage across the base emitter pin should be 5V maximum.When this transistor is fully biased then it can allow a maximum of 1.5A to flow across the collector and emitter. This stage is called Saturation Region and the typical voltage allowed across the Collector-Emitter (V­CE) or Base-Emitter (VBE) could be 80V. When base current is removed the transistor becomes fully off, this stage is called as the Cut-off Region.The BD139 was originally manufactured by Phillips rated at 160MHz for specific audio applications, later they were cloned by other manufacturers like Samsung, ST etc.BD139 PackageBD139 ParametersMfrSTMicroelectronicsSeries-PackageTubePart StatusActiveTransistor TypeNPNVce Saturation (Max) @ Ib, Ic500mV @ 50mA, 500mACurrent - Collector Cutoff (Max)100nA (ICBO)DC Current Gain (hFE) (Min) @ Ic, Vce40 @ 150mA, 2VFrequency - Transition-Operating Temperature150°C (TJ)Mounting TypeThrough HolePackage / CaseTO-225AA, TO-126-3Supplier Device PackageSOT-32-3Current - Collector (Ic) (Max)1.5AVoltage - Collector Emitter Breakdown (Max)80VPower - Max1.25WBase Product NumberBD139BD139 ManufacturerSTMicroelectronics is a global independent semiconductor company and is a leader in developing and delivering semiconductor solutions across the spectrum of microelectronics applications. An unrivaled combination of silicon and system expertise, manufacturing strength, Intellectual Property (IP) portfolio and strategic partners positions the Company at the forefront of System-on-Chip (SoC) technology and its products play a key role in enabling today's convergence trends.BD139 DocumentsResource TypeLinkOther Related DocumentsBD139 View All SpecificationsFeatured ProductPower Bipolar TransistorsHTML DatasheetBD135-136,139-140EDA / CAD ModelsBD139 by Ultra LibrarianSimulation ModelsBD139 Spice ModelBD139 Environmental and Export ClassificationsAttributeDescriptionRoHS StatusROHS3 CompliantMoisture Sensitivity Level (MSL)1 (Unlimited)BD139 Product ComplianceUSHTS8541290095CAHTS8541290000CNHTS8541210000JPHTS8541290100KRHTS8541299000MXHTS85412101TARIC8541210000ECCNEAR99BD139 EquivalentsBD136, BD138, BD140, BD230, 2SC5171S, BD349, and BD379BD139 AlternativesD882Where to use BD139BD139 transistor firstly manufactured by Philips rated at 160MHz specially for audio applications, later it was cloned by other manufacturers like ST, Samsung etc.Due to high collector current of 1.5A this transistor can be used to control (On/Off) high loads that consume less than 1.5A. The saturation voltages (Base Emitter Voltage VBE) of only 5V, this makes it easy to use in digital electronics which has an operating voltage of 5V. It comes in plastic jacket that is way its cost is very small and the most important feature of plastic jacket is that it will not be effect by other noise.How to Safely Long Run BD139 in CircuitTo safely run this transistor in your circuit or electronic projects do not operate this transistor from voltage higher than 80V, do not drive load more than 1.5A or 1500mA and use a suitable heat sink with the transistor. Also use a suitable base resistor to provide required base current. The minimum and maximum survival temperature of BD139 transistor is -55 to +150 Centigrade therefore do not expose it to temperatures above +150 centigrade and below -55 centigrade.BD139 Popularity by RegionBD139 Market Price AnalysisComponent DatasheetBD139 DatasheetFAQWhat is BD139?BD139 is a Bipolar NPN transistor, it is mounted in the SOT-32 plastic package. It is designed for audio amplifier and driver utilizing complementary circuits. BD139 has a gain value of 40 to 160, which determine the amplification capacity of a transistor.What is a BD139 Transistor?BD139 is a NPN transistor hence the collector and emitter will be left open (Reverse biased) when the base pin is held at ground and will be closed (Forward biased) when a signal is provided to base pin BD139 has a gain value of 40 to 160, this value determines the amplification capacity of the transistor.What Are the Types of NPN Transistors?The NPN types are BD135 BD137/BD139 NPN SILICON TRANSISTORS SGS-THOMSON PREFERRED SALESTYPES DESCRIPTION The BD135, BD137 and BD139 are silicon epitaxial planar NPN transistors in Jedec SOT-32 plastic package, designed for audio amplifiers and drivers utilizing complementary or quasi compementary circuits.What is the Replacement for the BD139?The SMD version of the BD139 is available as the BCP56(SOT-223). You can replace the BD139 with the BD139G, BD169, BD179, BD230, BD237, BD237G, BD379, BD789, BD791, MJE242, MJE244 or MJE722What is the Complementary Pnptransistor to the BD139?The complementary PNPtransistor to the BD139 is the BD140. SMD Equivalent The SMD version of the BD139 is available as the BCP56(SOT-223). Replacement and equivalent transistor for the BD139 You can replace the BD139 with the BD139G, BD169, BD179, BD230, BD237, BD237G, BD379, BD789, BD791, MJE242, MJE244or MJE722.
kynix On 2022-03-11   30063
Integrated Circuits (ICs)

LM311 Voltage Comparator: 4 Simple Circuit Diagram

I IntroductionLM311 is a commonly used linear comparator. The LM311 is cost-effective, and this is the reason why it is widely used in various comparison circuits. This blog uses take the advantage of the LM311 to introduce and analyze a series of circuits that using the LM311 such as light control and water leak detection. These circuits have the characteristics of simple structure and low manufacturing cost, which makes the LM311 well used in the circuit.Figure 1. LM311 Voltage ComparatorCatalogI IntroductionII LM311 Basic CircuitIII LM311 Gas Detection CircuitIV LM311 Light Controller CircuitV LM311 Water Leakage Detection CircuitFAQOrdering & QuantityII LM311 Basic CircuitFigure 2. LM311 Basic CircuitThe basic circuit diagram based on the LM311 design above has the following features and precautions:Sliding rheostat to divide the voltage, and the maximum resistance can be selected.If you want to make a zero-crossing comparator, the 3 pin is directly grounded.The pull-up resistor at the output end and pin 1 should be connected to ground.The voltage comparator LM311 has 8 pins in total. The 7th pin among them is the output, which is an open collector structure, that is, the so-called open collector gate, or OC gate for short. Its role is to meet some special needs, such as driving LEDs, lights, relays, and level compatibility with the following digital circuits. Therefore, when the high level should be output, the high level will not be obtained. It is necessary to connect a resistor between pin 7 and pin 8 of the positive power supply, such as about 1kΩ, so that the collector is no longer open.III LM311 Gas Detection CircuitFigure 3. LM311 Gas Detection CircuitThe terminal 3 of the integrated voltage comparator LM311 has a constant input of 5V.Since the sensor output current is proportional to the indoor gas (smoke) concentration, that is:I = kCI : sensor output currentC : indoor gas concentrationk : proportional constantTherefore, we can use the sensor and potentiometer 1R to convert the gas concentration is converted into a voltage signal and input to terminal 2 of LM311 (that is, V=kC*1R).The voltage comparator can convert the analog signal into a binary signal. LM311 is a general-purpose integrated comparator with low open-loop gain, large offset voltage, and low common-mode rejection ratio; however, it has a fast response speed, short transmission delay time, and can directly input high-level signals to the microcontroller.It can be seen from the above analysis that the upper limit of the indoor alarm concentration can be adjusted by adjusting the resistance of the potentiometer.IV LM311 Light Controller CircuitThis circuit is based on the voltage comparator integrated circuit LM311, and the resistors R3 and R4 at the non-inverting input of IC1 give a 6V reference voltage. Because the resistance of the photoresistor can reach several megohms in the dark, when the potential of the inverting input terminal is high and the comparator is low, Q1 is not turned on, and the relay does not pull in.On the contrary, because the resistance of the photoresistor when illuminated is 5-10K, when the potential of the inverting input terminal is low, the output of the comparator is high, and when Q1 is turned on, the relay pulls in. If you swap the LM311 input + -, the situation is exactly the opposite. By adjusting R1, we can set how much illuminance to start the relay.Figure 4.  LM311 Light Controller CircuitV LM311 Water Leakage Detection CircuitPrinciple of water leak detector:When water leaks between the two electrodes of the water receiving plate, the resistance value between the two electrodes will change greatly, so that it can be detected whether there is water leakage.The bridge circuit is a circuit that measures various physical quantities by a comparison method. The simplest is a circuit composed of four branches, each branch is called the "arm" of the bridge. In the actual detection circuit, using the excellent characteristics of the bridge circuit in detecting resistance, the change in resistance value is detected by voltage detecting bridge.Figure 5.  LM311 Water Leakage Detection CircuitIt can be considered that the water leakage detection electrode is a variable resistor, which serves as a branch of the bridge, and the remaining three branches have the same resistance value. The specific resistance value can be determined according to the resistance value of the water leakage electrode in the presence and absence of water. The range should be between the resistance value when there is water and the resistance value when there is no water, and the middle value can be taken as the value of the remaining three-way resistance.In the detection bridge, if there is no water leakage from the detection electrode, its resistance value is large, so V+﹥V﹣, namely V_id﹥0, V_out﹥0.If the detection electrode has water leakage, its resistance value is small, so V+﹤V﹣, namely: V_id﹤0, V_out﹤0. In this way, it is possible to accurately detect whether there is water leakage. In other words, the level of the output level of the voltage comparator LM311 represents the presence or absence of water leakage.Figure 6. Leak Sensor PCBWhen designing LM311 comparator circuit, it should be noted that when a high-speed comparator is used for high-speed input signals and low source impedance input signals, the normal output response should be fast and stable.However, when the input signal is a slowly changing signal or a high-impedance signal source, the comparator may oscillate at the comparison threshold point, which is caused by the high gain and broadband of the comparator, and the presence of interference also causes this oscillation. One of the direct reasons. In application, we must avoid such oscillation and instability. The generation of oscillation has a lot to do with the arrangement of structure.The signal output end should be far away from the input pin, and also should be far away from the two balanced end pins. Filter capacitors should be added to the positive and negative power supplies to filter out the interference of the power supply, and the capacitors should be placed near the pins. Increase the amplitude of the input signal to reduce the possibility of oscillation. Pulling a resistor at the output of the comparator and connecting a capacitor of appropriate capacity at both ends has a significant effect on filtering and reducing oscillation.FAQHow to use LM311?LM311 is a single-channel comparator. When using it, connect the reference voltage and the compared signal voltage to its non-inverting and inverting input terminals (pin 2 and pin 3), and its output is the result of the comparison. If you want the foward output result, pin 7 is connected to the positive power supply and pin 1 is the output. If the result is to be output in reverse, pin 1 is grounded and pin 7 is the open collector output.lm311 and lm393 are both voltage comparators, so what is the difference between them?LM311 is single voltage comparaotor, LM393 is dual voltage copatpr. LM311 has a load current of up to 50MA and a voltage of 40V. It can drive relays with a minimum power supply voltage of 5V.The LM393 load current is 16MA, and the minimum voltage is 2V for a single power supply.What’s the difference between LM311 and LM111?Their functions are the same, and the 1XX series can be used in harsher environments.The 3XX series can only be used in a commercial environment, typically the applicable temperature range of the device.The price of 1xx is much more expensive than 3xx.What does the 5 and 6-pin balance strobes of LM311 mean?The function of balancing the mirror current of the reverse circuit is realized by connecting a potentiometer in the middle. In addition to the balance function, the 6 pin also has a strobe function, and the 6 pin can be grounded through the transistor drive circuit for strobe output.What is the difference between lm311 voltage comparator dual power supply and single power supply?The comparators are all open-collector outputs, without load resistance, they cannot output voltage signals.Dual power supplies can detect signals lower than 0, and single power supplies can only detect signals higher than 0.Can the lm311 comparator be powered by a positive and negative five-volt dual power supply?Of course, LM311 can be powered by ±5V dual power supply. Its requirement for working power supply is that the voltage difference between the positive and negative power supply (or single power supply voltage) is at least 3.5V and the maximum is 30V, as long as it is within this range.After reading the blog, have you better understand LM311 comparator circuit? Finally, if you have any questions about LM311 comparator, please do not hesitate to leave a message in the comment section below! 
kynix On 2022-01-26   29477
Integrated Circuits (ICs)

TDA7294 Based Power Amplifier Circuit Design

I. IntroductionTDA7294 is a very innovative DMOS high-power integrated amplifier circuit launched by the famous European SGS-THOMSON STMicroelectronics to mainland China in the 1990s. It sweeps away the raw, cold, and hard tones of the previous  linear integrated power amplifiers and thick film integration, and is widely used in the HI-FI field: such as home theater, active speakers, etc. The design of this chip focuses on tone, and has the advantages of bipolar signal processing circuit and power MOS. It has the characteristics of high voltage resistance, low noise, low distortion, and very affinity for replaying sound; and has a silent standby function, short-circuit current and overheat protection functions to make its performance more perfect. This article will introduce several power amplifier circuit designs based on TDA7294.CatalogI. IntroductionII.OCL CircuitIII. BTL CircuitIV. Constant Current Power AmplifierV. Hi-Fi Integrated Power AmplifierVI. Active Subwoofer Amplifier Adds Standby FunctionVII. High Fidelity Power AmplifierVIII. Class AB Power AmplifierIX. Two-channel Power AmplifierX.100W Power Amplifier CircuitOrdering & QuantityII. OCL CircuitThe OCL circuit diagram is shown in Figure 1. This circuit is a dual-channel 70W power amplifier composed of two TDA7294. There are few external components and simple circuit. When the power supply voltage is ±35V, 70W continuous output power can be obtained on an 8 ohm load. It is very suitable for playback in an environment below 30 square meters. If the speaker impedance is less than 8 ohms, the power supply voltage should be reduced accordingly.Figure 1 OCL Circuit DiagramIII. BTL CircuitThe BTL circuit is shown in Figure 2. It uses two TDA7294 bridges to form a BTL power amplifier circuit. The output power can reach more than 150W. It is suitable for places that require high power such as dance halls. 4 TDA7294 are required for stereo. When the power supply voltage is ±25V, a continuous output power of 150W can be obtained on an 8 ohm load. When the power supply is ±35V, a continuous output power of 180W can be obtained on a 16 ohm load. When use TDA7294 as BTL power amplifier, the load must not be less than 8 ohms.Figure 2 BTL Circuit DiagramIV. Constant Current Power Amplifier This power amplifier circuit is somewhat different from the previous two structures. Its feedback circuit is current sampling, voltage summation and negative feedback. This kind of circuit structure is the constant current power amplifier that people often say. The specific analysis of the circuit will not be detailed, only the more prominent advantages compared with the traditional constant voltage power amplifier will be introduced.(1) The output current of the power amplifier has nothing to do with the load impedance. Even if the load is short-circuited, it will not cause the amplifier to overheat.(2) The output power increases with the increase of load impedance. Pushing the speaker load within a certain power reserve can ensure the bass strength and high frequency resolution of the original music signal.(3) The force acting on the voice coil of the speaker only depends on the current. The use of fluid-controlled oscillation to promote the speaker must be faster than the voltage-controlled oscillation, so that the input and output impedance of the speaker vibration system can be easily matched.The constant current power amplifier circuit is actually a controlled current source controlled by the input signal voltage. Its internal feedback circuit is current sampling, voltage summing negative feedback, and it has the characteristics of high input and output impedance. The input impedance is high, which is exactly what the previous stage constant voltage amplifier circuit needs, which is beneficial for the signal voltage to be sent to the input end of the power amplifier without loss. The high output impedance can reduce the shunt of the internal resistance to the signal, which is conducive to adding the output signal current to the load.In Figure 3, the power supply voltage is selected as ±35V, and its magnification is determined by the ratio of the speaker to R6.Figure 3 Constant current power amplifier circuit diagramV. Hi-Fi Integrated Power Amplifier The famous European SGS-THOMSON STMicroelectronics has launched a Hi-Fi high-power DMOS integrated amplifier circuit TDA7294. The circuit is shown in Figure 4. It integrates the best design of modern power amplifier circuit, combines the advantages of bipolar signal processing circuit and power MOS, has the characteristics of low noise and low distortion; standby and mute circuit completely eliminates the impact noise caused by power on and off, and eliminates speaker protection circuit overheating, short-circuit current protection and other functions make its performance more excellent. This device is suitable for home theater and Hi-Fi amplifiers. The main parameters are: VS (power supply voltage) ±10~±40V (maximum voltage without signal ±50V); Io (peak output current) 10A; Po (RMS continuous output power) 70W when vs=±35V 8Ω; vs= 70W when ±27V 4Ω; (effective value of music output power) 100W when VS=±38V 8Ω; 100W when VS=±29V 4Ω.Figure 4 Hi-Fi Integrated Power Amplifier Circuit DiagramThe closed-loop gain of the circuit in Figure 4 is 30dB. Increasing R3 can increase the gain, and vice versa, but the amplifier gain should be ≥24dB. The amplifier has the best performance when R1=R3. R7, C4 and R5+R6, C3 determine the standby and mute time constants. The larger the value, the longer the time.When the control terminal is connected to low potential ground, it is mute and standby; when the control terminal is connected to VS, because (R5+R6)> R7, pin ⑩ rises to a higher potential than pin ⑨, and turns to a low potential first when shutting down, which makes the standby and shutdown processes go on in a silent state, ensuring that the amplifier is turned on and off without noise.Figure 5 BTL Power amplifier finished boardFor high-power professional applications fileds such as dance halls, you can choose the BTL power amplifier finished board shown in Figure 5. Both TDA7294 are equipped with their own professional radiators. When vs=±25V8Ω, the maximum continuous output power reaches 150W; when ±35V 16Ω, The maximum continuous output power reaches 170W.We used TDA7294 standard application circuit and Marantz PM80 and YAMAHAA-592 to make a listening comparison. The former is a mid-priced Hi-Fi machine with a Class A, Class A and B status switch, and the latter is a 439.16 dollars class with Ac -3 input AV power amplifier, audio source is music fax E60CD, speaker is Tanner No. 5.It turns out that the sound orientation of TDA7294 has a distinctive European style, soft, mellow, delicate, and full of bouncing feeling. It is similar to the Marantz PM-80 in Class A and B status, but the sound field of PM-80 is deeper when working in pure Class A. Compared with YAMAHA A-592, the difference is larger. The low frequency of A-592 seems to be slightly improved. It sounds powerful, but it is harder and the lines are blurry. TDA7294 is sweet and natural, with higher resolution, really like landscape painting done with splashes of ink and fine-brush flowers and birds (a technique of chinese ink-painting), each has its infinite charm. VI.Active Subwoofer Amplifier Adds Standby Function This circuit is an improvement on the audio circuit using the integrated circuit TDA7294. The circuit diagram is shown in Figure 6. TDA729410 pin has a mute function. When the external DC provides high level, the integrated block is in the working state; when the low level is applied, the integrated block is in the cut-off state. At this time, the circuit consumes little power and IC1 14 pin has no output, that is, "standby "form. The general circuit is to provide a high level to pin 10 to make it in the conducting state, in fact, the development of this pin function can meet some special work requirements. This circuit is based on this to increase the standby function of the active subwoofer power amplifier, and its circuit is reliable and responsive.Figure 6 Active subwoofer amplifier adds standby function circuit diagramVII. High Fidelity Power Amplifier The circuit is shown in Figure 7. The drive stage adopts TDA7294. The internal drive stage and output stage of the chip use field effect tubes, which are powered by ±40V, and the output power can reach 70W (RL=8Ω; THD=0.005%). It has a delicate tone and an excellent sense of hearing. Power output VT1, VT2 adopts Shanken high-power pair tube 2SA1394, 2SC3858.The circuit principle is as follows: The signal is input to the TDA7294 non-inverting input pin ③ through C1 and R1. R7 and R3, C3, C4 of IC pin ② form a negative feedback network, the closed loop gain of this amplifier is about 34 times. The ⑨ and ⑩ pins are the standby and mute terminals respectively. Since the RC network time constant of the ⑩ pin is larger than that of the ⑨ pin, the switching machines are all performed under mute satge, avoiding the switching impact sound, and C7 is a bootstrap capacitor.Figure 7 High-fidelity power amplifier promoted by TDA7294Production points:(1) Insulating mica sheets should be added between the metal cap and the heat sink of TDA7294 (the metal cap is connected to the pin ⑧).(2) The power transformer uses ring-shaped 300W double 20V, four 50V/10000μF filter capacitors, two 50V/100μF, and two 100V/0.1μF. The power supply part should be tested separately, first without connecting the power amplifier, measure whether the positive and negative output voltage of the power supply are symmetrical, the error should be within 0.6V.(3) When testing the machine, for safety reasons, you should first use a lower voltage test (such as ±25V) without adding a signal, and measure the DC voltage of the output terminal to the ground. Normally, it should be within 20mV.(4) R8, R9, R10, D1 form the final bias circuit. This bias makes the output tubes VT1 and VT2 not cut off during operation, so the quiescent current can be small (about 5mA).(5) The power tube should be strictly matched (within 3%) and genuine products should be selected. The output resistance R14 is a 5W non-inductive type, and the inductor L is formed by tightly winding 10 turns on R14 with a diameter of 1.5mm enameled wire. TDA7294 uses 60mmTimes, 85mmTimes, 20mm 12-slot heat sink, and the output pair tube needs a professional heat sink. The sections with high current on the printed board need to be tin-rolled, which is extremely beneficial for the transparency and strength of the sound.Figure 8 Power amplifier PCB promoted by TDA7294VIII. Class AB Power Amplifier TDA7294 integrated circuit can be used as a high-fidelity audio class AB power amplifier. It can drive 4 ohm or 8 ohm speakers, and when connected to an 8 ohm speaker, it will provide 50 watts of output power and 0.1% THD.Figure 9 Class AB power amplifier circuit diagram You must install a large enough radiator for TDA7294. Pin 10 is a mute input, and pin 9 provides a standby mode. Mute should always occur when selecting standby mode. The IC has internal thermal protection, which causes mute reduction at 145°C, and the amplifier enters standby at 150°C. The TDA7294 integrated circuit heat sink is internally connected to the negative power rail. If the module is installed in a grounded metal enclosure, then the IC must be insulated from the heat sink. If not, the negative power rail will be shorted to ground.IX. Two-channel Power Amplifier TDA7294 high-power integrated circuit IC is specially designed for assembling high-performance audio amplifiers. Two TDA7294 pieces can be used to make a powerful dual-channel high-fidelity power amplifier. The circuit principle is shown in Figure 10. The overall circuit is composed of two TDA7294 core components, and the periphery includes some resistors and capacitors.The circuits of the two channels are almost identical in design. They all use the standard circuit officially released by TDA7294, connected to a non-inverting amplifier circuit, with a voltage gain of 30.5dB, an output power of up to 70W per channel, and a dual power supply symmetrical power supply voltage ± 35V. Among them, Cl5 and Cl6 are input coupling capacitors. 0.47μF is used in the original circuit. Here, if you increase it to 1μF, you can improve the low-frequency response of the circuit. It is recommended to use polypropylene special audio capacitors, such as WIMA's MKT4 series capacitors, it can greatly improve the sound resolution.R3 and R4 are input resistances, which determine the input impedance of TDA7294 in the in-phase amplification state. Here, 22kΩ is relatively moderate. Too large a value can reduce the burden on the front-end signal source, but it may affect the stability of TDA7294 and make the output midpoint voltage drift increased, too small value will affect the response ability to low frequency.The theoretical value of the feedback resistors R7 and R8 should be equal to the input resistors R3 and R4, which can ensure the bias current balance of the TDA7294 input differential circuit and reduce signal distortion. The feedback ground resistance R5, R6 cooperates with R7, R8 to set the circuit gain. Here, the feedback DC blocking capacitors Cl3 and Cl4 are used to form AC negative feedback, inhibit DC voltage output, and protect the speaker.Figure 10 Two-channel power amplifier circuit diagramTDA7294 has a start mute function, and cooperates with an external circuit to achieve a non-impact sound effect when the power is turned on and off. R9, R1O, R11, Rl2, Cl7, Cl8 and VD5, VD6 in the schematic diagram form an external mute control circuit. Delay the energization of pins 9 and 10 of TDA7294 to achieve the function of soft start.The power supply rectifier filter circuit is also very simple. The full bridge rectifier circuit is composed of 4 European speed rectifier diodes VD1-VD4. Capacitors C1 and C2 are the main filter capacitors. Large-capacity and high-current audio filter capacitors are required, such as ELNA's FORAUDIO series or BHCAerovox industrial grade capacitors.DesignPCB is generally a bottleneck in amateur production, so that many excellent schematic diagrams have not been transformed into finished PCBs that can be actually assembled. Here, the popular Protel99se design software is used to draw the printed circuit board against the schematic diagram 10, as shown in Figure 11. The 2mm thick FR-4 board-based double-sided PCB is used, and the copper foil is thickened to 70mm, which is suitable for high current power amplifiers.The whole PCB trace adopts one-point grounding method, which effectively eliminates ground wire interference noise. In some high-current traces, tin plating is also adopted to increase the additional current carrying capacity. The power input and power output structure uses high-current screw terminals to ensure sufficient over-current capability and durability of repeated wiring.Figure 11 Printed circuit boardX.100W Power Amplifier CircuitFigure 12 100W power amplifier circuit diagram composed of TDA7294Figure 12 is a 100W power amplifier composed of a monolithic audio power amplifier integrated circuit TDA7294. TDA7294 includes pre-op amplifier, final power amplifier, temperature protection, short circuit protection, mute control and other circuits. The final stage adopts bipolar DMOS power transistor, which has the characteristics of high output power, bandwidth, low distortion, and good versatility.The integrated circuit also has perfect anti-overload, anti-short circuit and temperature protection circuit functions. When the chip temperature is too high, it automatically cuts off the audio signal to protect the chip from burningThe power amplifier circuit composed of TDA7294 has the characteristics of simple peripheral circuit and easy production. The circuit input impedance is 20k, the input sensitivity is 750mV, the voltage gain is 32dB, the power supply voltage range is ±(25~40)V, and the quiescent current is 50mA. When the load impedance is 8Ω, the output power is 100W; when the load impedance is 4Ω, the output power can reach 180W.In actual production, TDA7294 should be equipped with enough heat sinks. The supporting power circuit should have sufficient capacity. If you need to increase the circuit voltage gain, you can appropriately change the ratio of R3 to R2, voltage gain A=201g(R3/R2)(dB). However, it is not advisable to one-sidedly pursue the voltage gain of this stage. Excessive voltage gain can easily cause circuit self-excitation. The solution is to increase the voltage gain of the pre-stage.
kynix On 2022-01-28   28319
Integrated Circuits (ICs)

Difference Between CR2032 Battery VS DL2032 Battery [FAQ]

 CR2032 batteries and DL2032 batteries that are round, flat, and look like small silver buttons seem to look the same. Since they all look the same, can they be used universally?  This article will answer your questions and show you theirs similarities and differences, as well as the interchangeability. CatalogWhat is a DL2032 Battery?What is a CR2032 Battery?DL2032 vs CR2032 Spec ComparisonDL vs CR BatteriesDL2032 vs CR2032 InterchangeabilityBattery Safety IssuesBattery DL2032 vs CR2032 FAQ What is a DL2032 Battery? DL2032 Battery Designed for enhanced battery life in compatible 3V devices, the Duracell DL2032-2 3V Lithium Battery delivers ample power when you need it most. These Category 2032 batteries are suitable for use with small electronic devices including calculators, wristwatches, medical devices, appliances, and more. Designed for use with crucial electronics, this battery is trusted by countless individuals to deliver reliable power for an extended period of time. Each pack includes two batteries. Works in: Watches, computer motherboards, calculators, PDAs, electronic organizers, garage door openers, toys, games, door chimes, pet collars, LED lights, sporting goods, pedometers, calorie counters, stopwatches and medical devices What is a CR2032 Battery? CR2032 Battery The CR2032 coin cell battery possesses high energy density and has ability to perform consistently in extreme temperatures (ranging from 85C to -30C) environments compared to other batteries. It uses manganese dioxide lithium chemistry with a voltage of 3 volts and 225 mAh typical in capacity. It has a height of 3.2 mm and a diameter of 20 mm. This battery also discharges evenly, and has excellent leakage resistance characteristics. CR2032 batteries have the proven ability to provide a stable supply of power for a long period of time, much longer than a regular dry battery. DL2032 vs CR2032 Spec Comparison DL2032 CR2032Battery Size: 20322032Brand: DuracellPanasonic Chemistry: Lithium/Manganese Dioxide (Single Use)Lithium Manganese DioxideVoltage: 3V3VCapacity: 225 mAh225mAhDiameter: 0.8" (20mm)0.8" (20mm)Height: 0.13" (3.2mm)0.13" (3.2mm)Weight:4.5g3.1gMinimum Operating Temperature: - 20°C  - 30°CMaximum Operating Temperature: +60°C +60°C Continuous Drain Current0.19 mA0.19 mA DL vs CR BatteriesWhen it comes to unusual batteries like the coin type batteries, it is a bit more important to get the exact type that you are looking for to ensure that it is the correct fit and voltage and avoid having to buy the battery again. This is the case when it comes to CR batteries like the CR2032 and DL2032. The main difference between CR and DL batteries is just the maker. CR is basically a generic designation just like AA and AAA. It is used by almost all battery makers. On the other hand, the DL designation is used by the battery maker Duracell. The probable rationale behind changing from the generic designation to a unique one is to differentiate their product from what is commonly available. Duracell may want to differentiate their product because it has a higher capacity and they want that reputation to spread. Not really very easy when the batteries at this category are used in low power devices and would typically last for months if not years. What this change actually does is raise some confusion as consumers would typically look for an exact match to the battery that they have. Actually, the DL and CR batteries are interchangeable as long as the numbers that follow are the same. Given the example above, a DL2032 battery can be used to replace a CR2032 battery and vice versa. The numbers stamped in the battery are not random; they are actually a description of the physical dimensions of the battery. The last two digits pertains to the thickness of the battery while the first two (or first for batteries that only have three digits) pertain to the diameter. So, for the 2032, it basically says that the battery has a 20mm diameter and is 3.2mm thick. DL2032 vs CR2032 InterchangeabilityWhen it comes to unusual batteries like the coin type batteries, it is a bit more important to get the exact type that you are looking for to ensure that it is the correct fit and voltage and avoid having to buy the battery again. This is the case when it comes to CR batteries like the CR2032 and DL2032. The main difference between CR and DL batteries is just the maker. CR is basically a generic designation just like AA and AAA. It is used by almost all battery makers. On the other hand, the DL designation is used by the battery maker Duracell. DL2032 Battery The fact that the battery CR2032 is made by a different manufacturer can lead to some subtle differences, such as the capacity of Energizer CR2032 is 235 mAh, but the capacity of Panasonic CR2032 is 225mAh.  CR2032 Battery Battery Safety IssuesCR2032 Batteries don't contain mercury, cadmium, and similar toxic metals, but nonetheless, when they are discharged, they should be recycled properly. Also, CR2032 batteries are small, shiny objects that can attract kids and pets - although they are not the smallest button/coin-cells on the marketplace, they can get swallowed. That is why CR2032 and similar batteries are packaged in 'kids safe packages. But, if they get swallowed, they can cause chemical burns caused by electrolysis, which can be very dangerous, even deadly. If CR2032 or any other similar battery gets swallowed, immediately contact the nearest emergency center, explain to them what happened, and act according to their instructions. Battery DL2032 vs CR2032 FAQ① Are CR2032 and DL2032 interchangeable?Actually, the DL and CR batteries are interchangeable as long as the numbers that follow are the same. Given the example above, a DL2032 battery can be used to replace a CR2032 battery and vice versa. So, for the 2032, it basically says that the battery has a 20mm diameter and is 3.2mm thick. ② Is Duracell DL2032 rechargeable?Lithium CR2032, DL2032, BR2032, ML2032, LiR2032, LR2032 Batteries – Equivalents and Replacements. Lithium CR2032 is a very popular non-rechargeable lithium 3.0 V battery, often used in watches, calculators, medical equipment, remote controls, and other smaller electronic devices. ③ Are CR2025 and CR2032 the same?The obvious difference between the two battery types would be thickness. The CR2032 is 3.2mm thick while the CR2025 is 2.5mm thick. Because the CR2032 is 0.7mm thicker than the CR2025, it has a higher capacity (mAh) to deliver current to the load. ④ What does CR stand for on batteries?CR is the generic designation that is used by the entire batteries maker but lithium batteries are also having chromium. All the batteries who have this chemical substance in their batteries they can use this abbreviation CR. On the other DL is the short abbreviation of the battery making company Duracell. ⑤ What are 3 volt lithium batteries used for?Digital Cameras. Most forms of digital cameras employ either a single-use 3V lithium battery or their rechargeable brethren.Lithium batteries have a notoriously long life, making them ideal for use in emergency flashlights.TV Remotes and Other Electronics.
kynix On 2022-01-26   27772
Integrated Circuits (ICs)

TL494 PWM: Power Amplifier Circuit [FAQ]

I DescriptionThis blog uses the universal integrated chip TL494 to convert analog signals into PWM (pulse width modulation) signals. In the output part, N-channel MOSFET and P-channel MOSFET are used to form a switching power amplifier.CatalogI DescriptionII Introduction2.1 Switching Power Amplifier Overview2.2 TL494 IntroductionIII Scheme Design3.1 Duty Cycle Adjustment Circuit3.2 Input Signal Compression Circuit3.3 MOSFET Drive Circuit3.4 Working Principle of Output PartIV Experimental ResultsV ConclusionFAQOrdering & Quantity II Introduction2.1 Switching Power Amplifier OverviewWith the rapid development of high-speed power MOSFET production technology, the operating frequency of MOSFET is getting higher and higher, the driving method is getting safer and the price is getting lower.Therefore, a large number of switching power amplifiers applied to various household appliances and industrial alarms have appeared on the market in recent years.Compared with the linear power amplifier, although the circuit of the switching power amplifier is slightly more complicated. But it is very efficient and can reduce the size of the heat sink, even without using the heat sink. Therefore, the volume of the product can be greatly reduced.2.2 TL494 IntroductionTL494 is a switching power supply pulse width modulation (PWM) control chip. For many years, as the cheapest double-ended PWM chip, TL494 has been widely used in double-ended topologies such as push-pull and half-bridge. Because of its lower operating frequency and single-ended output port characteristics. It is often used with power bipolar transistors (BJT). If used with power MOSFET, an external circuit is required. TL494 works in a wide voltage range from 7V to 40V, with a maximum operating frequency of 200kHz, with the internal sawtooth generator, PWM generator, and lag time adjustment functions.III Scheme DesignFigure 1 is a block diagram of a TL494-based switching power amplifier. The key to the circuit design is the duty cycle adjustment circuit, input signal compression circuit, and MOSFET drive circuit.Figure 1.  TL494 Switching Power Amplifier3.1 Duty Cycle Adjustment CircuitThe duty cycle is the key to improving voltage utilization during PWM signal modulation. Because TL494 is an integrated chip for switching power supply. Therefore, the minimum lag time is set to 0.1V internally. The maximum duty cycle is approximately 96% at the output of the transmitter stage. Figure 2 shows the input part and part of the circuit for PWM signal modulation.Figure 2. Signal Input section and PWM GeneratorIn Figure 2, when C4=1000pF and R4=24k, the operating frequency is about 78kHz.If there is no duty cycle adjustment circuit D8, D17, R23, because the comparison point of the internal delay time comparator is 0.1V. So the minimum on-time is about 1.52μs, and the minimum duty cycle is D=1.52/13≈12%. Therefore, the voltage utilization rate will decrease during PWM.If D8, D17, and R23 are used, a 0.82V bias voltage will be generated at the point E of the capacitor C4 for the sawtooth wave generation, and the starting point of the sawtooth wave will be increased from 0V to 0.82V. Therefore, the on-time is reduced to 0.64μs, and the minimum duty cycle is reduced to D=0.64/13≈4.9%. This can significantly improve the voltage utilization.Figure 3 is the output waveform when there is no duty cycle adjustment circuit.Figure 4 is the output waveform when there is a duty cycle adjustment circuit.Figure 3. Output Waveform without Duty Cycle Adjustment CircuitFigure 4. Output Waveform with Duty Cycle Adjustment Circuit3.2 Input Signal Compression CircuitBecause the input signal of the alarm has a large variation range, it is necessary to compress the signal with a large amplitude according to a certain ratio. In Figure 2, R6, R16, D10, D11 constitute the input signal compression circuit, and its key is to use the input characteristics of the diode. Figure 5 shows its input characteristics. Among them, D10 and D11 are connected in parallel to compress signals in both positive and negative directions.Figure 5. Output Characteristics of Input Signal Compression CircuitThe compression ratio depends on the values of R6 and R16. The larger the value, the larger the compression ratio. By adjusting the values of R6 and R16, the change range of the compressed signal is set to -0.82V~0.82V. The amount of change is 1.64V. We can see Figure 4, the sawtooth voltage variation range is 0.82V~3.25V. So the output signal variation range of the TL494 internal error amplifier is 2.43V.The gain of the internal error amplifier depends on R7 and R20. By adjusting their values, when the amount of change of the compressed signal is 1.64V, the output signal change range of the internal error amplifier can be set to 2.43V.Since most alarms use tweeters, the bass with a large amplitude can be greatly reduced.3.3 MOSFET Drive CircuitP-channel MOSFET uses IRF9540. It has the characteristics of the maximum operating voltage of 100V, the maximum operating current of 18A, and saturation when VGS voltage is 5V~15V.N-channel MOSFET uses IRF540. It has the characteristics of the maximum operating voltage of 100V, the maximum operating current of 27A, and saturation when VGS voltage is 5V~15V.The driving transistor Q3 adopts NPN type C8050, and Q7 adopts PNP type C8550. Both of these two drive transistors have the characteristics of a maximum operating voltage of 30V, a maximum operating current of 1A, and a VBE of 12V.Figure 6 shows the MOSFET drive circuit.Figure 6. MOSFET Drive CircuitFigure 7 shows the MOSFET driving principle waveform.When the pulse voltage at point A is low, the current flows through the reverse bias of the Zener diode D7 and the transistor Q3 to form a VGS voltage, and QH is turned on.When the pulse voltage at point A is high, the current flows through the reverse bias of the Zener diode D9 and the transistor Q7 to form a VGS voltage, and QL is turned on.In addition, Figure 7 also shows detailed driving waveforms.l When the pulse voltage is low, the voltage is lower than VL to make QH turn on.l When the pulse voltage is high, its voltage is higher than VH to make QL turn on.It takes a certain amount of time to change from VL to VH. At this time, QH and QL will be cut off at the same time. Therefore, the pulse change process is very safe.Figure 7. MOSFET Driving Principle WaveformThe VGS of QH and QL is determined by the following formula:Where:VGS is the driving voltage of MOSFET;VC is the power supply voltage;VD is the regulated voltage of Zener tubes D7 and D9 (usually the same Zener tube is used);VBE is the counter breakdown voltage of C8050 and C8550.Figure 8 is the measured drive waveform. When the pulse voltage changes from low to high, the time for QH and QL to cut off at the same time is about 100~300ns.Figure 8. Measured Drive Waveform3.4 Working Principle of Output PartAs shown in Figure 6, the output part consists of QH, QL and L3, C8, C5, and C7. The output voltage is transmitted to the load after filtering high frequency waves through L3 and C8. Generally, an electrolytic capacitor is used at the output end, but this circuit uses C5 and C7 to form a half bridge, and then connect the midpoint to the load. The advantage of this connection method is that the two capacitors are not only the transmission path of the output signal (the capacitance value is the parallel value of the two capacitors), but also has a filtering effect on the power supply (the capacitance value is the series value of the two capacitors at this time), and reduce the internal pressure of the capacitor by half.IV Experimental ResultsTable 1 shows the quiescent current when the input voltage is 35V and the operating frequency is 78kHz when using different voltage regulator diodes.It can be seen from Table 1:When the voltage regulation value of the voltage stabilizing diode is 0V, 5V, the distance between the conduction points of VL and VH is too close, and the conduction time is too long, and there is a larger static current. Although the current is relatively small at 20V, the MOSFET generates severe heat. As can be seen from Table 1, when the operating voltage is 35V, the selection range of the Zener diode is 7.5V~15V.V ConclusionThe experimental results show that the PWM signal of TL494 is used for N-channel MOSFET and P-channel MOSFET to form a switching power amplifier with a unique driving mode to overcome the shortcomings of simultaneous conduction of two power MOSFETs.Not only that, it also has ideal drive waveforms, efficiency greater than 95%, good bandwidth and low price, which fully meets the requirements of industrial alarms. And under 18W output power, compared with the power amplifier composed of TDA7481, there is not much difference, and there is basically no heating phenomenon, and the heat sink can be removed.If you want to get more output power, you only need to increase the working voltage to more than 35V and fit a proper Zener diode.FAQWhat is TL494?TL494 is a PWM controller IC used for power electronics circuits. It comprises of on-chip two error amplifiers an oscillator with adjustable frequency feature, an output flip-flop having pulse steering control, and an output control circuit with feedback.What is the detailed description of TL494?The TL494 device incorporates all the functions required in the construction of a pulse-width-modulation (PWM) control circuit on a single chip. Designed primarily for power-supply control, this device offers the flexibility to tailor the power-supply control circuitry to a specific application. The TL494 device contains two error amplifiers, an on-chip adjustable oscillator, a dead-time control (DTC) comparator, a pulse-steering control flip-flop, a 5-V, 5%-precision regulator, and output-control circuits. The error amplifiers exhibit a common-mode voltage range from –0.3 V to VCC – 2 V. The dead-time control comparator has a fixed offset that provides approximately 5% dead time. The on-chip oscillator can be bypassed by terminating RT to the reference output and providing a sawtooth input to CT, or it can drive the common circuits in synchronous multiple-rail power supplies. The uncommitted output transistors provide either common-emitter or emitter-follower output capability. The TL494 device provides for push-pull or single-ended output operation, which can be selected through the output-control function. The architecture of this device prohibits the possibility of either output being pulsed twice during push-pull operation.What are TL494 product features?Complete PWM Power-Control CircuitryUncommitted Outputs for 200-mA Sink or Source CurrentOutput Control Selects Single-Ended or Push-Pull OperationInternal Circuitry Prohibits Double Pulse at Either OutputVariable Dead Time Provides Control Over Total RangeWhat is PWM IC?The TL494 fixed frequency PWM Controller can be used for DC to DC conversion regardless of buck or boost topology. ... This IC feature an output control circuit, a flip flop, a dead time comparator, two different error amplifiers, a 5V reference voltage, an oscillator, and a PWM comparator.How does PWM IC work?As its name suggests, pulse width modulation speed control works by driving the motor with a series of “ON-OFF” pulses and varying the duty cycle, the fraction of time that the output voltage is “ON” compared to when it is “OFF”, of the pulses while keeping the frequency constant.Which IC is better for a buck converter, TL494 or UC3843?They mainly differ in type of control…TL494 => voltage mode control (One loop control) ….while UC3843 uses current mode control (Nested loop control, with a inner/fast current loop and another outer/slower voltage loop)…Typically voltage mode are used in multiple output converters with good cross-regulation. Current mode when you want to parallel multiple converters to make a single converter with higher current rating…TL494 is a very popular IC. If you have simple requirements… TL494 is recommended…How do I properly set the feedback pin on a TL494 SMPS IC?The feedback pin is the output of both error amplifiers, used in comparing and adjusting the output pulse width to the DC control voltage.On various circuits I have looked up, the op-amp connected to pins 2 & 3 are used to set the gain of the feedback loop, using 2 resistors with one resistor connecting to 2.5V potential divider on 5V reference voltage. With the other connecting to the output (via suitable isolation)The gain appears to be set at 101, using a 51k feedback with 510 ohms to the 2.5V reference. It is used to control the gain of the feedback voltage. No literature I have yet found, gives an indication on how this gain be set, except a graph showing an open loop gain of 1000, presumably the gain is set for the best stability, although there will also be a time constant.Why is there no frequency compensation required in TI's TL494 example buck regulator design (operational amplifier, buck phase, shift phase, margin, TL494, electronics)?It's a fixed frequency PWM controller with internal dead time timer. Frequency compensation is not required. Take a look at the datasheet.How to use TL494?  
kynix On 2022-01-24   26607
Integrated Circuits (ICs)

A4988 VS TMC2208 Stepper Driver Differences, Specifications, Pinout

The TMC2208 stepper motor drivers are a common choice for reducing stepper motor noise in 3D printers and laser cutters. They are particularly useful because they are an almost direct replacement for the already widely used A4988 stepper motor driver,  They have the same footprint and pinout, so they can be used to replace the A4988 driver without any major changes.CatalogI A4988 Stepper Driver Basics1.1 Specifications of A4988 Stepper Driver IC1.2 A4988 Stepper Driver PinoutsII TMC2208 Stepper Driver Basics2.1 Specifications of TMC2208 Stepper Driver IC2.2 TMC2208 Stepper Driver PinoutIII A4988 and TMC2208 Drive Module Replacement ProgramIV FAQI A4988 Stepper Driver BasicsThe A4988 driver is provided by Allegro (Worcester, Massachusetts, USA). Allegro mainly develops integrated circuit solutions for motor control, regulation and magnetic field sensing applications.1.1 Specifications of A4988 Stepper Driver ICMaximum subdivision 16Maximum output current 2A (requires a strong heat sink)The IC working voltage is 3.3 compatible with 5V, and the load driving voltage  is 5~35VSmall size (QFN28 (5x5) package)Low priceThe motor has large vibrations and obvious high-frequency noise1.2 A4988 Stepper Driver PinoutsPin NameDescriptionVDD & GNDConnected to 5V and GND of ControllerVMOT & GNDUsed to power the motor1A, 1B, 2A, 2BConnected to the 4 coils of motorDIRECTIONMotor Direction Control pinSTEPSteps Control PinMS1, MS2, MS3Microstep Selection PinsSLEEPPins For Controlling Power StatesRESET-ENABLE-II TMC2208 Stepper Driver BasicsThe TMC22xx series of stepper motor drivers are provided by TRINAMIC (Hamburg, Germany), which is mainly committed to the design and development of motion control products (stepping and DC brushless systems). The main products include chips, modules, and systems.The TMC22XX series drivers released by TRINAMIC are mainly used in FDM 3D printers TMC2208, TMC2224, and MC2100.2.1 Specifications of TMC2208 Stepper Driver ICHigh subdivision (full step 256 subdivision work)Low vibrationThe maximum output current is 1.2A (requires a strong heat sink)IC working voltage 5V, load driving voltage 5~36VSmall size (QFN28 (5x5) package)The price is slightly higher (retail at 10-15 yuan)It can eliminate most of the motor noise and vibration under low-speed operation and is mainly used in office areas, residential areas and other environments that require high noise standards.2.2 TMC2208 Stepper Driver PinoutPinFunction.Power SupplyGNDGroundVMMotor Supply Voltage (5.5-35V)VIOLogic Supply Voltage (3.3-5V).Motor OutputsM1AMotor Coil 1M1BMotor Coil 1M2AMotor Coil 2M2BMotor Coil 2.Control InputsSTEPStep-Signal InputDIRDirection-Signal InputENEnable Motor Outputs (GND=on, VIO=off).ConfigurationMS1Step-Configuration, pdMS2Step-Configuration, pdPDN_UARTUART and Auto Power Down Control (GND=on, VIO=off)DIAGDiagnostics Output (VIO=error)INDEXIndex Output (one pulse per each four fullsteps)VREFAnalog Reference VoltageIII A4988 and TMC2208 Drive Module Replacement Program A4988 & TMC2208 ModuleThe TMC2208 driver board program announced on the official website of TMC2208 can be fully compatible with the existing A4988 driver module. The MS1 and MS2 pins must be pulled up, and the TMC2208 driver can have 256 subdivision effects. (Note: The original A4988 drive work subdivision  must be 8 subdivision or 16 subdivision, that is, the MS1 and MS2 pins must be pulled up)TMC2208 driver 256 subdivision realization characteristics:There is no 16 subdivision calculation for the pulses 4988 and 2208 output by the main control MCU. The difference is that the driving current of 4988 to the stepper motor is a 16 subdivided waveform, the current waveform subdivided too low, and the theoretical sine wave is too far apart. Therefore, the motor-driven by 4988 exhibits excessive vibration and noise.Although the 2208 drive obtains the subdivided pulses of MCU16, the drive current waveform output to the motor through algorithm processing is subdivided by 256. The biggest advantage of this is that it reduces the burden on the main control MUC, but the power consumption and heat generation of the driver IC itself is increased.A4988 drives 16 subdivision current waveformsTMC2208 drives 256 subdivision current waveformsIV FAQWhat stepper motor driver is a common choice for reducing stepper motor noise in 3D printers and laser cutters?TMC2208 What are the TMC22XX series drivers mainly used in?FDM 3D printers What program can be fully compatible with the existing A4988 driver module?TMC2208 driver board program How many subdivision effects does the TMC2208 driver have?256 subdivision effects
kynix On 2022-02-21   26435

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