performance Related Articles

Introduction Automotive connectors are a component that very common for electronic engineering technicians. Its function is very simple: it sets up a bridge of communication between the blocked or isolated circuits in the circuit, so that the current flows and the circuit realizes the predetermined function. The form and structure of automotive connectors are ever-changing. They are mainly composed of four basic structural components, namely: contacts, shells (depending on the types), insulators, and accessories. Common Automotive Electrical Connections Catalog Introduction Ⅰ Automotive Connectors Ⅱ Basic Structure Ⅲ Design Criteria Ⅳ Automotive Connector Development Trends Ⅴ Connector Selection Ⅵ Performance Standard for Automotive Electrical Connectors Ⅶ FAQ Ⅰ Automotive Connectors There are nearly 100 types of connectors used in general automobiles, and there are hundreds of connectors used in a single model. As people have higher and higher requirements for safety, environmental protection, comfort, and intelligence in automobiles, the application of automotive electronic products is increasing, which make the number of automotive connector applications increase. Figure 1. Automotive Connector Type Ⅱ Basic Structure The four basic structural components of automotive connectors, it is these four basic structural components that enable automotive connectors to act as a bridge to make cars run stably.First, the contact piece is the core part of the automobile connector to complete the electrical connection function. Generally, a contact pair is composed of a male contact piece and a female contact piece, because the electrical connection is completed by the insertion of two parts.The male contact is a rigid part, and its shape is cylindrical (round pin), square column (square pin) or flat (insert). The male contacts are generally made of brass and phosphor bronze. The female contact piece is the jack, which is the key part of the contact pair. It relies on the elastic structure to elastically deform when it is inserted into the pin to generate elastic force to form close contact with the male contact piece to complete the connection. There are many types of jack structures, including cylindrical type (split slot, necking), tuning fork type, cantilever beam type (longitudinal slotting), folding type (longitudinal slotting), box type (square jack) and hyperboloid wire spring jacks, etc.Second, the shell, is the outer cover of the automotive connector. It provides mechanical protection for the built-in insulating mounting plate and pins, and provides alignment when the plug and socket are inserted, thereby fixing the connector to the device.Third, insulators, are also often referred to as automobile connector bases or inserts. Its function is to arrange the contacts according to the required position and spacing, and to ensure the insulation performance with the shell. Good insulation resistance, withstand voltage performance and ease of processing are the basic requirements for selecting insulating materials to be processed into insulators.Fourth, accessories, are divided into the structural part and the installation part. Structural accessories such as retaining rings, positioning keys, positioning pins, guide pins, coupling rings, cable clamps, sealing rings, gaskets, etc. Mounting accessories such as screws, nuts, spring rings, etc. Most of the accessories have standard parts and general parts.   Ⅲ Design Criteria With the rapid development of the automobile industry, various functional parts and various components on the automobile are constantly developing in the direction of intelligence, refinement and reliability. The structural design, appearance design and material of automobile connectors are also proposed. higher requirement. Automotive connectors must meet the USCAR-20 standard, which is the performance standard of automotive electrical connector systems. It is necessary to stipulate that the electrical connector contact surface of automotive connectors should always be reliable throughout the service cycle, including the following factors:1) The material of the connector contacts is stable and reliable.2) Positive force stability.3) The voltage and current of the circuit are stable.4) The temperature requirements are within the specified range, including the surrounding temperature and its own temperature rise.5) Better robustness.6) It must be the same as the connector used for high-speed and long-distance communication computers, and the automotive connector must be able to work reliably under harsh conditions.7) Connector insertion force: below 20.5kg8) Connector retention force: 2.5kg or more9) Heat resistance: -40~120℃ Figure 2. Automotive Connectors Ⅳ Automotive Connector Development Trends The "Miniaturization", "High Speed" and "Intelligence" of connector products are the trends of future development. The future technological innovation of the industry is mainly concentrated in the following directions:1) Miniaturization DevelopmentThis technology is mainly developed for the miniaturization trend of connectors, and can be applied to micro-miniature connectors below 0.3mm, which belongs to the new varieties of MINI USB series products. It can be used for multi-contact expansion card slot connectors, which can meet and exceed the strict requirements of multi-contact surface mount technology butt joint coplanarity, with high accuracy and low cost.2) Wireless TransmissionThe high-frequency and high-speed wireless transmission of connector technology is mainly aimed at a variety of wireless device communication applications and has a wide range of applications.3) Simulation Application TechnologyIt is based on a variety of disciplines and theories, using computer and its corresponding software such as AutoCAD, Pro/E program stress analysis software as tools, through the establishment of product models and corresponding boundary conditions, to its mechanical, electrical, high-frequency simulation analysis and confirmation of other performances, thereby reducing the cost of product development failure caused by factors such as material selection and unreasonable structure, improving the development success rate, and helping to provide support for the realization of complex system applications for products.4) Connector Intelligence TechnologyThis technology is currently mainly used in DC series power connector products. Intelligent signal detection can be performed before power transmission to ensure that the positive and negative poles are turned on and the power is turned on after the plug is inserted in place. In the future, enterprises will need to develop similar intelligent technologies for other products because of the adverse consequences of arc damage and burn-in caused by conductive contact.5) Precision connector technologyPrecision connectors involve many aspects such as product design, process technology and quality control technology. The main technologies include the following aspects:a. Precision mold processing technology: Adopt CAD, CAM and other technologies, introduce high-precision processing equipment in the industry, and use personnel production experience and advanced equipment and technical means to achieve high-precision high-quality mold products.b. Precision stamping and injection molding technology: realize precise, efficient and stable all-round control and perfect surface quality of various stamping parts and injection molding parts to ensure product quality.c. Automated assembly technology: Through the application of precision control technology, semi-automatic testing machine technology, etc., the problem of manual operation of precision products is overcome and the core competitiveness is improved.6) Manufacturing Process ResearchThe competitiveness of products depends to a certain extent on the level of manufacturing technology. Continuously developing new manufacturing processes and improving existing production and processing technologies can greatly improve the manufacturing efficiency and quality assurance capabilities of products.a. Fine manufacturing process: This process is mainly aimed at technologies such as small spacing and thin thickness. Some companies have carried out research on the process of connectors with a spacing of less than 0.4mm. This type of technology can ensure that the company reaches the advanced level of the international industry in the field of ultra-fine manufacturing.b. Integrate development technology of light source signal and electromechanical structure. It can be applied to audio connectors placed in electronic components. By adding IC, LED and other electronic components to the audio connectors, which can also transmit analog signals and the function of digital signal. It breaks through the current design of audio connector conduction transmission in the form of mechanical contact.c. Low temperature and low pressure molding process technology. The sealing and physical and chemical properties of the hot-melt material are used to achieve the functions of insulation and temperature resistance. After packaging, the wire protects the welding point from being pulled by external forces, and the packaging of the DC connector body and the wire has a insulation, temperature resistance, impact resistance and other functions ensure product quality and reliability, and will continue to be developed and applied in different products in the future. Figure 3. Automotive Connectors Ⅴ Connector Selection 1) Electrical FactorCurrent requirements: high current, low current, signal level; Steady state, cyclic, transient.They determine the type of terminal/size of contact segment/plating (0.64mm to 8.0mm pin and male terminal).Wire diameter/insulation requirements: voltage drop and/or corrosion resistance, which determine the center distance of the connector.2) Location/EnvironmentTemperature: Engine compartment – sealed, ambient temperature >105℃; vibration, fluid compatibility, passenger compartment – unsealed, ambient temperature <85℃.Sealing: Potential for high pressure jet/splash, potential for immersion, humidity; fluid type, sealed or not for device connectors.3) StandardStandards: Customer StandardsInstitutional StandardsDomestic StandardsInternational StandardsConnector performance test requirements are included in system-level specifications. For GM, Ford and Chrysler are usually USCAR specifications, that is, engine-related applications have relatively high vibration requirements. Other OEMs generally have their own standards (similar to USCAR). What’s more, equipment-side suppliers are responsible for the performance of mating-side connectors.4) Customer PreferencePreferred product strategy: Reduce cost of connector systems with different methods:Ford: Design competition for door connectors.Ford: Prefer terminal design/supplier (focus on contact interface).General: Prefer the terminal design (focus on the hole position of the connector).Chrysler: Strategies for favoring terminal/plastic Part suppliers.5) Regional preferenceNorth America: USCAR Drawing/Performance/Design Criteria —Tangless Terminals, TPA, CPA regulations. In many instances the harness supplier has a significant influence.Europe: Design influence of contact contacts/development with major OEMs; preference for two-piece contacts, even if cost pressures and North American porting operations force OEMs to consider U.S technology, that is, accepting Tangled contacts. Long-term relationships between OEMs and suppliers.Asia: Traditionally influenced by Toyota. Focus on assembly ability (ergonomics) that affects quality assurance; North America influences China to change the status, like low-cost solutions.6) Physical factorsSize, number of circuits, mating position, wire harness docking or equipment connection, mechanical main features: levers, bolts; manual docking capability; multiple types of connectors for high input/output applications.7) AssemblyWire Harness: Insertion force of connectorVisual, audible and tactile operational feedback for users. Figure 4. Terminals & Connectors Ⅵ Performance Standard for Automotive Electrical Connectors For a connector, the specification parameters such as the ambient temperature, current carrying capacity, protection level, anti-vibration level, etc. will be defined in its specifications at the beginning of research and development, because when the connector is selected according to different requirements. The following are three most widely used standards USCAR-2-6, QC/T1067-2017 and GMW3191-2012.🔺QC/T-1067 Temperature Classification Class Ambient Operating Temperature Typical Installation Position A -40~85℃ Passenger compartment (Not recommended) B -40~100℃ Passenger compartment C -40~125℃ On engine D -40~150℃ On engine (hot locations) E -40~175℃ and above Negotiate   🔺QC/T-1067 Vibration Classification Class Typical Installation Position V1 On elastic parts of the body but not to the engine V2 On engine but not to heavily vibrating parts V3 Components subject to serve vibration V4 Components subject to extreme vibration V5 On Wheel   🔺QC/T-1067 Sealing Classification Class Description Typical Installation Position S1 Unsealed Passenger compartment or trunk S2 Sealed Exposed areas S3 Sealed (with high pressure spray) Exposed areas (with high pressure spray)   🔶GMW-3191 Temperature Class Class Ambient Operating Temperature Typical Installation Position 1 -40~85℃ Passenger compartment or trunk 2 -40~100℃ Underhood, chassis 3 -40~125℃ On engine, transmission 4 -40~150℃ On engine (hot locations) 5 Per connector CTS Per CTS GTS=Component Technical Specification   🔶GMW-3191 Vibration Class Class Typical Installation Position 1 On body or chassis 2 On engine 3 On wheel, Unsprung Mass 4 Severe applications (e.g., ECU, Throttle Body, EGR) 5 Transmission (internal and external) ECU=Engine Control Unit, EGR=Exhaust Gas Recirculation   🔶GMW-3191 Sealing Class Class Description Typical Installation Position 1 Unsealed Unsealed Passenger Compartment or trunk 2 Submersion Sealed Underhood or exposed areas, including door 3 High Pressure Spray Protected Exposed areas where high pressure spray is expected   🔻USCAR-2 Temperature Classification Class Ambient Operating Temperature Typical Application T1 -40~85℃ T1 is not recommended for new applications T2 -40~100℃ Typical suitable for use in passenger component T3 -40~125℃ Typical suitable for use in engine component T4 -40~150℃ Needed for some on-engine applications near hot components T5 -40~175℃ For use as needed   🔻USCAR-2 Vibration Classification Class Common Name Typical Application Other Requirements Met V1 Chassis Profile Components on sprung portions of vehiele not coupled to Engine None V2 Engine Profile Components coupled to Engine with no severe vibration possible Pass on V2 - pass also for V1 V3 Severe On-Engine Components subject to serve vibration Pass on V3 - pass also for V1 and V2 V4 Extreme Vibration Used as needed to correlate to extreme vibration areas Pass on V4 - pass also for V1 and V2 and V3 V5 Unsprung Component Wheel-mounted components None   🔻USCAR-2 Sealing Classification Seal Class Common Name Typical Application S1 Unsealed S1 is suitable for use in passenger components or other dry areas on a vehicle such as the trunk S2 Sealed S2 (meets requirements of 5.9.7) is for exposed locations S3 Sealed (with high pressure spray) S3 is for exposed locations. It meets Sections 5.9.7 plus 5.6.7; S3 is applications when robustness to direct splash is needed Regarding the vibration test, the main purpose is to check whether the performance of the connector system under the simulated actual vehicle vibration conditions meets the requirements. In the case of vibration or in shock, it will cause the coating wear of the terminal contact surface, the positive pressure attenuation, the failure of the mechanical system performance of the supporting plastic material, etc. Therefore, it is necessary to continuously monitor the contact resistance in the vibration experiment and ensure that it does not exceed 7Ω (or 1Ω) in the line for more than 1 microsecond. According to the definition and analysis of the connector using environment through the above different standards, it is necessary to understand that the use position, the temperature level, vibration level, and protection level should be considered to make the best choice.   Ⅶ FAQ 1. What are connectors in cars?Connectors used in automotive applications enable everything from stereo systems to drivetrains. As these systems become more connected, more automated, and more energy-efficient, they require connectors that can deliver high-speed connectivity in rugged, lightweight, and easy-to-install designs. 2. How do I choose a car connector?There are several criteria to consider when selecting electrical interconnect components, including:Current rating (current density)Connector size (circuit density)Engagement forceWire sizeConfiguration and circuit sizeOperating voltageAgency approvalsPrice per circuit 3. What are the different types of automotive electrical connectors?Automotive TerminalsContactsCrimp Wire Pins, Tabs & FerrulesFoil TerminalsInterconnect DevicesKnife DisconnectsMagnet Wire TerminalsPCB Terminals 4. How many connectors does a car have?Today, there are an average of 274 connectors in a vehicle. 5. Are all car stereo connectors the same?All aftermarket car stereos can use the same car stereo wiring harness, but it all depends on what the owner of the vehicle wants to do for one main reason. 6. What is uscar standard?SAE USCAR-2. May 1, 2004. PERFORMANCE STANDARD FOR AUTOMOTIVE ELECTRICAL CONNECTOR SYSTEMS. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and so on.

Warm hints: The word in this article is about 2600 words and  reading time is about 15 minutes. In this article, we will mainly introduce the classification, performance, and development trends of electrical connectors. Connectors, as key components of current or signal connections, are also an important part of the industrial system. Not only in aircraft, rockets, connectors are also used in microphones and televisions, which all come in various forms. It builds bridges between circuits or other components that act as current or signal connections. Catalogs I. What Is A Connector?II. Classification of Electrical ConnectorIII. Basic Performance of ConnectorsIV. The Basic Structure of ConnectorV. Development trend of Electronic Connector Technology in the FutureFAQ  I. What Is A Connector?  Connectors, an electro-mechanical device, generally refers to electrical connectors. That is, a device connects two active devices and transmits current or signal.(Connector)Connectors are a kind of component that electronic engineers often come into contact with. Its function is very simple: to bridge the communication between the blocked or isolated circuits in the circuit, so that the current can circulate. The connector is an indispensable part of an electronic device. If you look at the path of the current flow, you will always find one or more connectors. The form and structure of connectors vary greatly, which is depending on the object, frequency, power, environment, etc. For example, connectors for on-court lights and hard drives, and connectors for rocket ignition are very different. But no matter what kind of connector is, it should ensure that the current flowing smoothly, continuously, and reliably. In general terms, the connector is not just used to connected current. With the rapid development of optoelectronic technology, the carrier of signal transmission in optical fiber system is light, glass and plastic also replaced the wire in the ordinary circuit. However, connectors are also used in optical signal pathways, which act the same as circuit connectors.   (Connector)The birth of the connector came from the manufacturing technology of fighter planes. Aircraft in battle had to be refueled and repaired on the ground, and the duration of stay on the ground was an important factor in the victory or defeat of a battle. Therefore, in World War II, the US authorities are determined to reduce ground maintenance time and increase the combat time for fighter jets. They first unitized the various control instruments and machine parts, and then connect them with the connectors to form a complete system. During repair, the faulty units are taken apart and the new units are replaced and the plane will soon be able to fly into combat. After the war, AT-T Bell Labs successfully developed the Bell telephone system, followed by the rise of industries such as computers, communications, and so on, which gives more opportunities for the development of connectors derived from stand-alone technology. II. Classification of Electrical Connector Due to the increasing diversity of connectors and the emergence of new structures and applications, it is difficult to classify and name the connectors by using a fixed pattern. Here we will discuss the classification of connectors on different basis.   1. By nature of useExternal connectors (for external housing), internal connectors (for internal housing). 2. By level of connectors> Level 1  DEVICE TO PACKING : Refers to the connection between IC chips and pins(Level 1)> Level 2 COMPONENT LEAD TO CIRCCUITRY: Refers to the connection between components and PC boards(Level 2)> Level 3 BOARD To BOARD: Refers to the interconnection of PC boards(Level 3)> Level 4 SUBASSEMBLY TO SUBASSEMBLY: Refers to the connection of subsystems to subsystems(Level 4)> Level 5 SUBASSEMBLY TO I/O PORT: Refers to the connection between subsystems to I/O port(Level 5)> Level 6 SYSTEM TO SYSTEM: Refers to the connection between system to system(Level 6) 3. By Processing MethodCrimp Type, I.D.C Type, Solder Type, Z.I.F Type 4. By Usage ModeWire to Board connector, Board to Board Connectors, Wire to Wire connector, socket, Input / output connector 5. By FormsPCB board connector, Flat cable connector, Coaxial cable connector, Embedded connector, Axial connector, Circular connector, Angular connector, Connectors for printed wiring boards 6. By StructureGeneral connector, Waterproof connector, Environment-resistant connector, Airtight connector, Refractory connector 7. By Operating FrequencyLow frequency connector, High frequency connector(Bounded at 3MHz) 8. By the Universality and Related Technical StandardsLow frequency circular connector, Rectangular connector, Printed circuit connector, RF connector, Fibre connector  (This video illustrates various types of electrical connectors or "Terminals" how they are used and how to connect them.) III. Basic Performance of Connectors The basic performance of the connector can be divided into three major categories: mechanical performance, electrical performance and environmental performance. 1. Mechanical performanceAs far as the connection function is concerned, the insertion force is an important mechanical performance. Insertion force is divided into insertion force and withdrawal force (withdrawal force is also called separating force), whose requirements are different. The maximum insertion force and the minimum separating force are stipulated in relevant standards, which indicates that the insertion force should be small from the application (thus having the structure of low insertion force LIF and no insertion force ZIF), but if the separating force is too small, the contact reliability will be affected. The insertion force and mechanical life of the connectors are related to the coating quality (sliding friction coefficient) of the contact structure (positive pressure) and the alignment accuracy (alignability). 2. Electrical performanceThe main electrical performance of connectors include contact resistance, insulation resistance and dielectric strength. > Contact resistance: High quality electrical connectors should have low and stable contact resistance. The contact resistance of connectors ranges from a few mOhms to tens of mOhms. > Insulation resistance: Insulation resistance is an index of insulation performance between contacts of electrical connectors and between contacts and shells, and its order of magnitude ranges from hundreds of megohms to thousands of megohms. > Dielectric strength: Also called withstand voltage or dielectric voltage, which refers to the ability to withstand rated test voltage between connector contacts or between contacts and housing. > Other electrical performanceElectromagnetic interference (EMI) leakage attenuation is used to evaluate the shielding effect of electromagnetic interference (EMI) of connectors, which is generally measured in the frequency range of 100MHz~10GHz. For RF coaxial connectors, there are also electrical indexes such as characteristic impedance, insertion loss, reflection coefficient, VSWR, etc. Because of the development of digital technology, in order to connect and transmit high-speed digital pulse signal, a new type of connectors, i.e. high-speed signal connectors, have emerged. Correspondingly, in addition to the characteristic impedance, some new electrical indexes have appeared, such as crosstalk, delay skew and so on. 3. Environmental performanceCommon environmental performance includes temperature resistance, moisture resistance, salt spray resistance, vibration and shock resistance, etc. > Temperature resistanceAt present, the maximum operating temperature of connectors is 200℃ (except for a few special high-temperature connectors), and the lowest temperature is-65 ℃). As the current produces heat at the point of contact, resulting in temperature rise when the connector is working. Therefore, it is generally believed that the working temperature should be equal to the sum of ambient temperature and contact temperature rise. In some specifications, the maximum allowable temperature rise for connectors at rated operating currents is classified. > Moisture resistanceThe invasion of moisture will affect the insulation performance of connectors and corrode the metal parts. The constant hygrothermal test conditions are as follows: relative humidity 90%~95% (according to the product specification, up to 98 ℃), temperature 40 ±20 ℃, the test time is prescribed by the product, minimum 96 hours.  > Salt spray resistanceWhen the connector works in an environment containing moisture and salt, its metal structure and contact surface treatment layer may produce electrochemical corrosion, which will affect the physical and electrical performance of the connector. In order to evaluate the ability of electrical connectors to withstand this environment, a salt spray test was prescribed. The connector is suspended in a temperature-controlled test box and ejected with compressed air with a specified concentration of sodium chloride solution to form a salt fog atmosphere. The exposure time is prescribed by the product specification for at least 48 hours. > Vibration and shock resistance They are the important performance of electrical connectors, especially in special application environments such as aviation and aerospace, rail, and road transport. It is an important index to test the mechanical structure of the electrical connector and the reliability of electrical contact. It is clearly stipulated in the relevant test methods. The peak acceleration, duration, impulse waveform, and the time of electrical continuity interruption should be specified in the impact test. > Other environmental performanceAccording to the operation requirements, the other environmental performance of electrical connectors includes leak proofness(Air leakage, liquid pressure), liquid impregnation(the ability of a specific liquid to resist the evil habit) and low pressure, etc.   IV. The Basic Structure of Connector The basic structure of connector includes: contacts, insulator, housing, accessories. (Basic Structure)1. ContactsContact is the core part of the connector to complete the function of an electrical connection. the contact pair is usually made up of positive contact and negative contact, which is electrically connected through the insertion of negative and positive contacts.Positive contacts are rigid parts with cylindrical shapes (round pins), Square column shape (square pins), or flat shapes (inserts). Positive contacts are generally made of brass and phosphor bronze. 2. InsulatorThe insulator, also known as the base or mounting panel (insert), is used to arrange the contacts according to the required position and spacing, and to ensure the insulation between the contacts or between the contacts and the housing. Good insulation resistance, voltage resistance, and processability are the basic requirements of insulator selection. 3. HousingHousing, also called a shell, is the cover of connectors. It provides mechanical protection for built-in insulating mounting panels and pins, and alignment when plugs and sockets are plugged in, thereby securing connectors to the device. 4. AccessoriesAccessories are divided into structural accessories and mounting accessories. Structural accessories are such as rand, positioning keys, dowel pins, guide pins, connecting rings, cable clamps, sealing rings, gaskets, etc. Mounting accessories are blots, nuts, screws, spring coil, etc. Coils, etc. Most of the accessories have standard parts and general parts.  V. Development Trend of Electronic Connector Technology in the Future Connectors, as a key component of current or signal connections, are also an important part of the industrial system. With the rapid development of personal mobile terminals, home intelligent appliances, information and communication industry, transportation and new energy industry, aerospace technology, artificial intelligence, medical electronic devices, and other fields, there are higher requirements for connectors in function, appearance, performance, and use environment. 1. Development trend of miniaturization and integrationIn order to meet the requirements of portable, digital and multifunctional electronic machines, as well as production and assembly automation, electronic connectors must adjust their product structure. Products are developed to small size, low height, narrow distance, multi-function, long life, surface installation, and other directions. Miniaturization means that the center spacing of electronic connectors is smaller, and the high density is the realization of a large core number. The miniaturization of consumer electronics requires miniaturization of components, thinness, and high performance, which also promotes the development of connector products towards miniaturization and small spacing. The miniaturization of components requires higher technical requirements. This requires a strong industrial mold base to effectively support. 2. Development trend of intellectualizationToday is a world of rapid information, no matter what kind of information or technology, people are demanding more and more. With the rapid development of information and communication data, wireless interconnection has come into our daily life. From the application of smartphones, smart wearable, UAVs, unmanned reality, intelligent robot, and so on, the development of electronic connector with IC chip and control circuit is an inevitable trend. This will enable the electronic connector to master the use of electronic devices more intelligently and improve the performance of the connector itself to achieve intelligent wireless bridging. 3. Development trend of high performanceHigh-speed transmission means that modern computers, information technology, and networking technology require the time scale rate of signal transmission to reach the MHz band and pulse time to sub-millisecond, so a high-speed transmission electronic connector (connector) is required.  In order to adapt to the development of millimeter-wave technology, RF coaxial electronic connector has entered the millimeter-wave working frequency band. High current is also an important development direction of many electronic connectors. In the modern high-tech industry, there are many connectors that are used under extreme environmental conditions.  Under the conditions of ultra-high temperature, low temperature, vibration, dampness, and heat, corrosive environment, electronic connectors can be used effectively and normally. This makes connectors more demanding in the selection of raw materials, structural design, processing techniques, new high-temperature-resistant materials, and the new electroplating coating processes.  FAQ 1. What are the 3 types of connectors?Electrical connectors are classified into three types based on their termination ends: board-to-board connectors, cable/wire-to-cable/wire connectors, and cable/wire-to-board connectors. Six levels of interconnection are normally seen in electrical connectors. 2. What are electrical connectors called?Twist-on connectors are also known as wire nuts, wire connectors, cone connectors, or thimble connectors. 3. What is the use of electrical connector?An electrical connector is an electromechanical device used to join electrical conductors and create an electrical circuit. Most electrical connectors have a gender – i.e. the male component, called a plug, connects to the female component, or socket. 4. Which tool is used to attach connectors to wires?PLIERS. ⟹Pliers are tools for gripping and cutting wires or connectors. 5. How many types of electrical connections are there?There are three categories of electrical connectors: light-duty, medium-duty, and heavy-duty. Each category heading refers to how much voltage the connector can handle. A light-duty electrical power connector can carry up to 250 volts (V) of a low current. 6. What are different types of connectors?Types of Connectors:Box-to-box or input/output.Wire-to-board.Chip-to-package.Package-to-board.PC board-to-board. 7. What is a connector?A connector is essentially the social equivalent of a computer network hub. Connectors usually know people across an array of social, cultural, professional, and economic circles, and make a habit of introducing people who work or live in different circles. 8. Why do we use connectors?Connectors are an important tool for writing proficiently in English. Their purpose is to join information together within a sentence. Using connectors correctly will help ensure the meaning of your sentences are clear for readers to understand. 9. How many types of electrical connections are there? There are three categories of electrical connectors: light-duty, medium-duty, and heavy-duty. Each category heading refers to how much voltage the connector can handle. A light-duty electrical power connector can carry up to 250 volts (V) of a low current. 10.What is the most popular type of connector?In the USA for networking and audio/video, the three most popular styles are LC, SC, and ST. LC and SC tend to be the most commonly used styles. Today, ST connectors are seeing more limited usage. You May Also Like:As the Development of Technology ,Connectors Should be Linghter,Smaller and SmarterHeavy Duty Connectors from TE Connectivity Offer A Range of Connectivity Solutions for InstallationHybrid Connector Combines Floating Contact Alignment with High Speed Transmission

The world's most precise clock has been fine-tuned to boost radar and GPS capabilities.The Cryogenic Sapphire Oscillator, or Sapphire Clock, has been enhanced by researchers from the University of Adelaide in South Australia to achieve near attosecond capability. The oscillator is 10-1000 times more stable than competing technology and allows users to take ultra-high precision measurements to improve the performance of electronic systems. Increased time precision is an integral part of radar technology and quantum computing, which have previously relied on the stability of quartz oscillators as well as atomic clocks such as the Hydrogen Maser. Atomic clocks are the gold-standard in time keeping for long-term stability over months and years. However, electronic systems need short-term stability over a second to control today's devices. The new Sapphire Clock has a short-term stability of better than 1x10-15, which is equivalent to only losing or gaining one second every 40 million years, 100 times better than commercial atomic clocks over a second. The original Sapphire Clock was developed by Professor Andre Luiten in 1989 in Western Australia before the team moved to South Australia to continue developing the device at the University of Adelaide. Lead researcher Martin O'Connor said the development group was in the process of modifying the device to meet the needs of various industries including defence, quantum computing and radio astronomy. The 100cm x 40cm x 40cm clock uses the natural resonance frequency of a synthetic sapphire crystal to maintain a steady oscillator signal.Associate Professor O'Connor said the machine could be reduced to 60 per cent of its size without losing much of its capability."Our technology is so far ahead of the game, it is now the time to transfer it into a commercial product," he said. "We can now tailor the oscillator to the application of our customers by reducing its size, weight and power consumption but it is still beyond current electronic systems." The Sapphire Clock, also known as a microwave oscillator, has a 5 cm cylinder-shaped crystal that is cooled to -269C. Microwave radiation is constantly propagating around the crystal with a natural resonance. The concept was first discovered by Lord Rayleigh in 1878 when he could hear someone whispering far away on the other side of the church dome at St Paul's Cathedral. The clock then uses small probes to pick up the faint resonance and amplifies it back to produce a pure frequency with near attosecond performance."An atomic clock uses an electronic transition between two energy levels of an atom as a frequency standard," Associate Professor O'Connor said."The atomic clock is what is commonly used in GPS satellites and in other quantum computing and astronomy applications but our clock is set to disrupt these current applications."  The lab-based version already has an existing customer in the Defence Science and Technology Group (DST Group) in Adelaide, but Associate Professor O'Connor said the research group was also looking for more clients and was in discussion with a number of different industry groups. The research group is taking part in the Commonwealth Scientific and Industrial Research Organisation's (CSIRO's) On Prime pre-accelerator program, which helps teams identify customer segments and build business plans. Ref.KY45-E3X-DA6KY163-TX179