The Kynix Blog

    Circuit protection is a frequently discussed topic, and the various types of circuit protection differ due to the various problems in the circuit. Short-circuit, overload, grounding, and lightning strikes are the most common faults in power supply systems. To ensure the safe and dependable operation of the power supply system, protection devices must be installed to monitor the working conditions of the power supply system, detect faults in time, and cut off the power supply of the faulty equipment, preventing the accident from spreading. In general, the protection circuit is made up of various relays, signal indicating devices, and other components. This blog provides an in-depth discussion on several circuit protections. Below is an introduction video about short circuit protection. DIY Short Circuit (Overcurrent) Protection   Catalog   I Introduction to circuit protection II Switching power principle and characteristics      2.1 Operational principle of switching power      2.2 Characteristic of switching power III DC Switching power supply protection      3.1 Overcurrent protection circuit      3.2 Overvoltage protection circuit      3.3 Soft start protection circuit        3.4 Overheat protection circuit IV Conclusion FAQ   I Introdcution to circuit protection The operation of electronic equipment can not be separated from electricity, so DC switching power supply which can control the electricity is playing a more and more important role. And it has entered various fields of electronics and electrical equipment: SPC exchange, communication, electronic testing equipment power supply and controlling equipment power supply, which are widely used DC switching power supply.  Meanwhile, with the development of many high-tech technologies, including high-frequency switching technology, soft-switching technology, power factor correction technology, synchronous rectifier technology, intelligent technology, surface installation technology, etc., switching power supply technology is constantly innovating. This provides a wide range of development for DC switching power supply.  DC current diagram   But the circuit is complex to control in the switching power supply, the transistor and the integrated device have poor resistance to electricity and thermal shock, which brings great inconvenience to the user in the process of using. In order to protect the safety of switching power supply itself and load, the overheat protection, over-current protection, over-voltage protection and soft start protection circuit are designed according to the principle and characteristics of DC switching power supply.   II Switching power principle and characteristics 2.1 Operational principle of switching power DC switching power supply is composed of input part, power conversion part, output part and control part. The power conversion part is the core of the switching power supply. It performs conversion which needed for the output on the high-frequency and unstable DC. It is mainly composed of switching transistor and high frequency transformer. Figure 1. DC Switching power supply principle Figure 1 shows the schematic diagram and equivalent schematic block diagram of DC switching power supply, which is composed of full wave rectifier, switching tube V, excitation signal, fly-wheel diode Vp, energy storage inductance and filter capacitance C. In fact, the core part of DC switching power supply is a DC transformer. 2.2 Characteristic of switching power   In order to meet the needs of users, the world's major switching power supply manufacturers are committed to the simultaneous development of new and highly intelligent components, especially by reducing the loss of the secondary rectifier. In order to improve the magnetic properties under high frequency and high magnetic flux density, power ferrite (Mn-Zn) materials have been developed. At the same time, the application of SMT technology in the field of switching power supplies has also made considerable progress. The components are arranged on both sides of the circuit board to ensure that the switching power supply is light, small and thin. Therefore, high frequency, high reliability, low power consumption, low noise, anti-interference and modularization are the development trends of DC switching power supplies. However, DC switching power supplies also have disadvantages. The DC switching power supply switch has serious interference, and its ability to adapt to harsh environments and sudden failures is weak. There is still a certain gap in microelectronics technology in developing countries. Specifically, the production technology of resistors and capacitors and the technology of magnetic materials are compared with those of some technologically advanced countries. Therefore, the manufacture of DC switching power supplies is very difficult. In most parts of the world, maintenance is difficult and the cost is high. III DC Switching power supply protection Based on the characteristics of DC switching power supply and the actual electrical condition, in order to make DC switching power supply work safely and reliably in bad environment and sudden fault, this paper designs a variety of protection circuits according to different conditions. 3.1 Overcurrent protection circuit   Figure 2. Input Overcurrent protection circuit In DC switching power supply circuit, in order to avoid short circuit and overflow damage to protect the regulator tube in the circuit, the basic method is that, when the output current exceeds a certain value, the regulator tube is in the reverse bias state, thus the circuit current is cut off automatically. As shown in Fig. 2, the over-current protection circuit consists of transistor BG2 and divider resistor R4, R5. When the circuit works normally, the base potential of BG2 is lower than that of emitter through the partial voltage interaction between R4 and R5, and the emitter junction bears reverse voltage. So the BG2 is in the cutoff state (equivalent to open circuit), which is used to stabilize the voltage. But the voltage stabilizing circuit has no effect. When the circuit is short circuit, the output voltage is zero and the emitter of BG2 is equivalent to grounding, then the BG2 is in the state of saturation conduction (equivalent to short circuit), so that the regulator tube BG1 base and emitter are close to short circuit, and in the cut-off state, the circuit current is cut off to achieve the purpose of protection.   3.2 Overvoltage protection circuit The overvoltage protection of switching regulator in DC switching power supply includes input overvoltage protection and output overvoltage protection. If the voltage of the unstabilized DC power supply (such as batteries and rectifiers) used by the switching regulator is too high, it will cause the switching regulator to fail to work properly and even damage the internal devices. Therefore, it is necessary to use the input overvoltage protection circuit in the switching power supply. Fig. 3 is a protection circuit composed of transistors and relays, in which the voltage of the input DC power supply is higher than the breakdown voltage of the zener diode, at this condition, current flows through resistor R, making diode T conducts. Following these electrical actions, relay operates and common closed contact disconnected, inputting current. The polarity protection circuit of the input power supply can be combined with the input overvoltage protection to form the polarity protection identification and overvoltage protection circuit. Figure 3. Input overvoltage protection circuit 3.3 Soft start protection circuit The circuit of switching power supply is complex, the input end of switching regulator is usually connected with small inductance and large-capacitance input filter. At start-up instant, the filter capacitor flows through a large surge current that can be several times the normal input current. Such a large surge current melts the contacts of the normal power switch or the relay and melts the input fuse. In addition, surge current can also damage capacitors, shorten their life, cause premature damage. To this end, a current-limiting resistance should be connected in the circuit, through this current-limiting resistance to charge the capacitor. In order not to consume too much power by the current limiting resistance, and avoid affecting the normal operation of the switching regulator, therefore a relay is used to connect it automatically after the transient process is finished, which makes the DC power supply directly to the switching regulator. This is called the "soft start" circuit of DC switching power supply. Figure 4. Soft start-up protection circuit When the power supply is switched on, capacitor C is charged by input voltage through rectifier bridge (D1 ~ D4) and current-limiting resistance R1 to limit the surge current. The inverter works normally when the capacitor C is charged to about 80% rated voltage. The trigger signal of thyristor is generated by auxiliary winding of main transformer, which makes thyristor switch on and short circuit current-limiting resistance R1, and the switching power supply is in normal operation state. In order to improve the accuracy of the delay time and prevent the relay operation from shaking and oscillating. The delay circuit can replace the RC delay circuit by the circuit shown in figure 4(b). 3.4 Overheat protection circuit The high integration and light weight of switching regulator in DC switching power supply greatly increase the power density per unit volume, so if the internal components of the power supply do not have a corresponding increase in the temperature of its working environment, it will inevitably make the circuit performance damaged and components life service shortened prematurely. Therefore, overheating protection circuit should be installed in high power DC switching power supply. Figure 5. Overtemperature protection circuit In this paper, the temperature relay is used to detect the internal temperature of the power supply device. When the inside of the power supply device is overheated, the temperature relay operates, which makes the alarm circuit of the whole machine in the state of alarm and realizes the protection of the overheating of the power supply.  As shown in Fig. 5 (a), the P type control gate thermal thyristor is placed near the power switch transistor in the protection circuit. According to the characteristics of the TT102 (the on-on temperature of the device is determined by the Rr value, the larger the Rr is, The lower the conduction temperature), when the temperature of the power tube or the temperature inside the device exceeds the allowable value, the thermal thyristor is switched on and the LED is lighting to give an alarm. If cooperate with photoelectric coupler which can make whole machine alarm circuit operation, protecting switch power supply.  The circuit can also be designed as shown in Fig. 5 (b) to protect the power transistor from overheating. The base current of the switching transister is bypassed by the TT201 of the N type control gate thermal thyristor, and the switch tube is cut off, also the collector current is cut off, and the overheating is prevented. IV Conclusion This blog mainly discusses various protection methods of internal devices in DC switching power supply, and introduces some concrete circuits. For a given DC switching power supply, it is very important for the security and reliability of the power supply device whether the protection circuit is perfect and set up to work necessarily. Because the protection scheme and circuit structure of switching power supply are diverse, reasonable protection scheme and circuit structure should be chosen for specific power supply devices. In practical application, several protection methods are usually used to form a perfect protection system to ensure the normal operation of DC switching power supply.   FAQ   1. What is the purpose of circuit protection? The basic goals of circuit protection are to 1) localize and isolate the condition or fault and 2) prevent and minimize any unnecessary power loss. There are several types of abnormal conditions that may occur throughout a building's life, in which an electrical system must be designed to correct or overcome.   2. What protective devices are used in circuits? Fuses, MCBs, RCDs, and RCBOs are all devices used to protect users and equipment from fault conditions in an electrical circuit by isolating the electrical supply.   3. How do you protect a circuit design? The most basic device is a fuse, a type of low resistance resistor that acts as a sacrificial device to provide over current protection, of either the load or source circuit. A fuse protects the circuit, but once it's utilized, it's kaput.   4. What are the two main circuit protection devices? The two types of circuit protection devices discussed in this chapter are fuses and circuit breakers. A fuse is the simplest circuit protection device. It derives its name from the Latin word "fusus," meaning "to melt." Fuses have been used almost from the beginning of the use of electricity.   5. What is a DC switching power supply? A Switching DC power supply (also known as switch mode power supply) regulates the output voltage through a process called pulse width modulation (PWM). The PWM process generates some high frequency noise, but enables the switching power supplies to be built with very high power efficiency and small form factor.   6. What are the differences between linear DC power supply and switching power supply? Linear power supplies deliver DC by passing the primary AC voltage through a transformer and then filtering it to remove the AC component. Switching power supplies feature higher efficiencies, lighter weight, longer hold up times, and the ability to handle wider input voltage ranges.   7. Can I use a switching power supply to drive a DC motor? A simple unregulated analog power supply may be easier and be able to supply the large starting under load current more that the switching one. DC motors are not too fussy about the supply, and will usually run quite well on unfiltered DC.   8. Do I need a switching power supply? The switching power supply implies higher efficiency due to the high switching frequency, enabling it to use a smaller, less-costly high-frequency transformer as well as lighter, less-costly filter components. Switching power supplies contain more overall components, therefore are usually more expensive.   9. What are the 3 types of power supply? There are three subsets of regulated power supplies: linear, switched, and battery-based. Of the three basic regulated power supply designs, linear is the least complicated system, but switched and battery power have their advantages.   10. What is a switching mode power supply used for? Switched-mode power supplies are used to power a wide variety of equipment such as computers, sensitive electronics, battery-operated devices and other equipment requiring high efficiency.    

NewsKynix will attend the 49th Korea Electronics Show (KES) 2018 from 24,October to 27, October 2018 in Korea; hours: 10 a.m.- 5 p.m. on Oct. 24 to 26 / 10 a.m.- 4 p.m. on Oct. 27. Our Booth Number in Korea Electronics Show is E320. we sincerely invites you to visit this exhibition.It is believed that you can have a better understanding of our company and we can form a stable partnership. Following are some information about the Korea Electronics Show. About Korea Electronics ShowThe Korea Electronics Show (KES) is a professional electronic Show certified by the international UFI. It is well known in the Asia-pacific region. It is one of the exhibitions of the Asia electronic Show alliance (AEECC).For a long time, Korea electronics show has become a bridge for cooperation between Chinese and Korean enterprises. Chinese electronics and household appliances enterprises have also gained the opportunity to exchange and cooperate with excellent Korean enterprises in the exhibition, and have rapidly opened up the Korean and overseas markets, thus enabling China to launch a step.Believe that there will be greater harvest!   Times The 49th Korea Electronics Show (KES) takes place on 4 days from 24,October to 27, October 2018 in Korea.Hours: 10 a.m.- 5 p.m. on Oct. 24 to 26 / 10 a.m.- 4 p.m. on Oct. 27   Themes of the exhibitionConvergence and Innovation Open up the Future Events in Number Exhibiting Companies:500Attendees:60000Exhibition Area:13500sqmFrequency:Annually Well-known Exhibitors Profile Booth Number                                                                                    Company Name                                                                            E320                                 Kynix                              C262                                 Avnet                               E518                                 cvilux                              C480                                                                                         Daimler AG                                                                       A221                                                                                          Gve                              S113                                                                                                      Luxy Star Electronics Inc.                                                            E520                                                                                           Chip One Stop, Inc.                                                            S114                                                                                            RITDISPLAY                           D192                                                                                                      Inlife-Handnet Co., Ltd.                                                    S110                                                                                                       LENOO ELECTRONICS CO., LTD                                              A148                                  OUTTOS INDUSTRIAL CO ., LTD                                        A147                                                                                           FRONTIER CIRCUIT LTD                                                      Exhibitor Profile Home entertainment                                                          automotive electronics products                                                              digital television                  Automobile navigation system                    LCD/PDP TV                       on-board computer                                                                        DVD                            intelligent transportation system (ITS) terminal        AddressCoex, 513, Yeongdong-daero, Gangnam-gu, Seoul, Korea, 06164Korea Electronics Show is one of the largest and modern fairgrounds of the world, a full member of The Global Association of the Exhibition Industry UFI in categories of Exhibition Organizers and Exhibition Centres.Coex official caterer is Gramercy Banquet & Conventions providing delicious options for your event. From small to large-scale events, Gramercy offers delicious fare and differentiated services to meet the need of your event and participants. This includes breakfasts, brunches, lunches, cocktail parties, dinners, banquets, themed parties, and special events.  About kynixKynix Semiconductor has founded over 10 years since 2008. These 10 years have witnessed our company's trials of becoming a better and better distributor and supplier in electronic components industry.In 2009, our company established the International Sales Department and became members of TBF and HKInventory. In 2010, we established cooperative relationships with accredited testing organizations like CECCLab, White Horse Lab, AAA...In 2013, we established a strategic partnership with dozens of well-known electronic components manufacturers including TI.In 2015,we reached an electronic components supply strategic partnership with Foxconn. Also ,our B2B trading platform was launched officially,whose members have exceeded 15,000 in 2017. Our partners in electronics field have increased to 700 up to now.In 2017, We attended Korea Electronic Show(KES), we won a lot of new partners and opened up kynix’s world market.  Our advantages         1. Strong operation system2. Good warehouse management3. Cooperation with advanced international testing companies4. Cooperation with international high standard logistics companies like UPS, DHL, TNT, FedEx5. Competitive supply from SumSung / Micron / BroadCom / Freescale / Atmel / Cypress and etc...6.After-sales Services7.Gurantee8.Commitment to Quality  Kynix attened the 2018 EXPO ELECTRONICAExpo Electronica in Moscow is an international exhibition of electronic components, modules and systems. The show is constantly growing and every year attracts more exhibitors and visitors from Russia, the CIS and other foreign countries.  ContactIf you have any questions, please contact us through the following contact information! Hope the exhibition finishes perfectly! We will be there and waiting for your coming! Telephone： +86-0755-88605655Fax：           0755-88603420Email：       info@kynix.com

From November 13th to 16th in 2018, the Electronica Munich 2018, the biggest International Exhibition of electronic components,modules and systems will be held this year in Messe München Exhibition Center. As an exhibitor of the exhibiton, Kynix Semiconductor sincerely invites you to visit this exhibition. It is believed that you can have a better understanding of our company and we can form a stabler partnership.Following are some information about the exhibition.Electronica Munich 2018OverviewWorld's largest industry gathering with contacts at the highest level. After expanding by one hall in 2016, Electronica is continuing to grow, and will fill 17 halls for the first time in 2018. And the range of exhibits at electronica covers technologies, products and solutions in the entire electronics industry. The trade fair presents industry trends and, in doing so, helps visitors stay oriented on the electronics industry's global market. Electronica's visitors represent nearly all consumer segments and user branches of industry.Electronica Munich 2018  Exhibit areas:ICM—Internatioales Congress Center München, GermanyTheme:Connecting everything-smart, safe & secureVenue:Messe München exhibition center, Munich, GermanyOrganizer:   Messe München GmbH | Messegel?nde | 81823 München              Tel. +49 89 949-11458 | Fax +49 89 949-11459              Info@electronica.deDate:  November 13th-16th, 2018.Opening Time:Tuesday-Thursday: 09:00-18:00    Friday: 09:00-17:00Our Booth Number: C4. 229-3/4 Electronica Map Exhibition SectorsAutomotiveTest and measurementDisplaysMicro- and nanosystemsElectromechanics/System peripheryPassive componentsElectronic design (ED/EDA)SensorsEmbedded systemsServicesEMS Electronic manufacturing servicesPower suppliesSemiconductorsSystem components/Assemblies and subsystemsPCBs and other circuit carriersWirelessFamous Exhibitors  About KynixKynix Semiconductor has founded over 10 years since 2008. These 10 years have witnessed our company's trials of becoming a better and better distributor and supplier in electronic components industry.In 2009, our company established the International Sales Department and became members of TBF and HKInventory. In 2010, we established cooperative relationships with accredited testing organizations like CECCLab, White Horse Lab, AAA...In 2013, we established a strategic partnership with dozens of well-known electronic components manufacturers including TI.In 2015,we reached an electronic components supply strategic partnership with Foxconn.Also ,our B2B trading platform was launched officially,whose members have exceeded 15,000 in 2017. Our partners in electronics field have increased to 700 up to now.In 2017, We attended Korea Electronic Show(KES), we won a lot of new partners and opened up kynix’s world market.After-sales ServicesGuranteeEach product from Kynix has been given a warranty period of 1 YEAR . During this period , we could provide free technical maintenance if there are any problems about our products.If you find quality problems about our products after receiving them , you could test them and apply for unconditional refund if it can be proved.But it's just on this premise that the product is not used and the packing is not damaged.Commitment to QualityKynix has always been laying emphasis on the quality of its products and maintaining a sound cooperative relation with electronic components manufacturers since its founding. It has been conducting quality-monitoring system following the rigid rules in terms of the quality of the product, delivery, and it's after-sales service.  It is claimed by Kynix that all products sold are 100% authentic. Each product has been tested carefully before being sent to the customer. It is our aim to be responsible for our customers and make them satisfactory.Electronica 2018 showcases the electronics industry's entire range of technologies, trends, products and solutions. Stop by the Kynix Semiconductor stand to discover the newest products and technologies to support your design and prototyping needs. Come and see how we're engineering plenty of fun at this year's leading trade fair for electronic components, systems and applications. The 2018 EXPO ELECTRONICA We have atteneded:From Apr. 17th to 19th in 2018, the EXPO ELECTRONICA,the 21st International Exhibition of electronic components,modules and systems  held in CROCUS EXPO,MOSCOW,RUSSIA. As an exhibitor of the exhibiton, Kynix Semiconductor invited to join this great exhibition. It is believed that you can have a better understanding of our company and we can form a stabler partnership. The EXPO ELECTRONICA is a big party for electronic companyies and comsumers, also a good chance to make friends with all over the world people.The 2017 Electronic Show We have atteneded: In 2017,we attened the Korean Electronic Show which held from 17 October to 20th October 2017 at the COEX Korea Exhibition Center in Seoul, Korea. Under the theme--Where the Creative Things are, there are more well-known exhibitors such as UNION SEIMITSU CO., LTD.; SILICONE VALLEY CO., LTD.; SANYO DENKI (THAILAND) CO.,LTD.; MORNSUN took part in KES.ContactIf you have any questions, please contact us through our emails! Hope the exhibition finishes perfectly! We will be there and waiting for your coming!Tel:00852-81928838    Email:info@kynix.com 

The diode and the negative end of the power supply are connected in series to monitor the current, and the fixed range digital multimeter (DMM) is used to detect the current. This simple design example can realize the current monitoring from a number of μA to 100mA in a single range. This design example has proved to be very useful and simple. Only 3 to 4 modules are needed to monitor the current from the μA over to 100mA in a single range.   Home Energy Monitor Project: Current   As defined by the diode formula IF≅I0 × exp (eVF/kT), the voltage on the diode increases with the logarithmic current flowing through it. Where IF is a forward current, IO is a reverse saturation current, the charge is (1.602 × 10 ~ (-19) C) V _ F is a forward voltage T is the temperature (K), k is the Boltzmann constant (1.380 × 10 ~ (-23) J/K). Depending on the purpose, the following formulas can be extracted: VF∝logIF（temperature fixed）       Catalog   I Shunt Diode II Adding Extra Diodes III. LTspice IV Conclusion FAQ     I Shunt Diode Now let ' s look at a diode with a measuring instrument . When the current is low , it indicates the milliampere ( mA ) level current that flows through the meter rather than the diode; while in a large current it displays the voltage on the diode, and the logarithm of the current thus derived ( imagining the diode as a self-adjusting shunt ) . Therefore the bottom of the meter scale is therefore quite linear and the top has enough logarithmic properties and the middle is a transition phase , so the entire range is very useful. As shown in Fig.1, using a Schottky rectifier, a 100μA/1.7kΩ meter and an appropriate series resistor can monitor the current from 10 μA to over 100mA within a single range, and the indicated speed is limited to the pendulum speed of the meter. Fig. 1 Schottky rectifier, 100 μ A / 1.7 kΩ meter and suitable series resistance This simple circuit often has more problems than the number of components, in addition to the high-precision calibration process, the circuit also has two main drawbacks: series voltage drop and temperature stability. The diode voltage drop is as high as 400mV, so it is best to use a new or charged battery when monitoring, otherwise your measured components may show that the battery is low. Or treat the circuit as a convenient low-voltage test circuit that might add a short-circuit switch.   II Adding Extra Diodes At the bottom of the scale, almost all current flows through the instrument, which is limited by the machine and magnetic temperature coefficients, and the measured temperature coefficient is very low. But at large currents, a voltage drop can be seen on the diode, which will drop at a rate of about 2mV/K, as predicted by the diode formula. This not only affects the slope of low of logarithm, but also affects the transition point from linear to logarithmic. In addition, the meter windings account for a large part of the total series resistance, and the TCR of copper at room temperature is 3930 ppm/kg. Fig.2 shows the relation curves of deviation and current of 1N5817 at 0℃, 25℃ and 50℃. These curves take into account the TCR of the measuring circuit and the temperature coefficient of the diode, but ignore the self-heating effect of the latter, but there is no problem at relatively stable temperature. Fig. 2 Deviation and current curve Self-heating mainly exists in D1 will have no impact on current. Suppose the current flowing through is 100mA, the voltage drop D1 is 400mV—that's 40mW. According to the manual, the basic thermal resistance of a D0-41 1N5815 with a slightly longer pin and a large amount of radiating copper is 50 K/W. When these data are taken into account, the temperature rise of the node is only 2℃ at 100mA, which is equivalent to the reduction of VF by about 4mV, or the error of about 1% at full scale. Try to keep the diode to a short pin and high thermal quality, noting that there may be high transient currents during conduction, as these can lead to errors until the temperature of the node cools again. Fig. 3 An improved version of the offset temperature coefficient Fig. 4 The bias and current curve after adding a diode Fig. 4 shows the curve of the circuit. Note that most of the curve is now in logarithmic form, and that extra diode effectively suppresses the initial linear region. However, the selection of this diode is critical because the forward voltage of D2 should be slightly lower than that of D1, but other features should match.   III LTspice D1 using 10MQ060N and D2 using BAT54—this is the first pair of components emulated. Both are cheap, modeled by LTspice and are therefore recommended components. A pair of 10MQ060N works almost consistently (but a pair of BAT54 is inconsistent). In most of the time, this group combines with other components showing worse temperature variations and strange indications, so it is necessary to  model the circuit before building it. If the sensitivity and resistance of the instrument are appropriate, R1 can be omitted. On the same thermal properties, the D1 and D2 can track mutual temperature changes. Silicon P-N junction diodes generally have a very straight (log IF) / VF relation, while Schottky's straight line is not. This is because their structures have higher series resistance, are more closed to linear than logarithmic at very low currents, and have protection loops to control the potential gradient of P-N diodes that are parallel to Schottky nodes. Therefore, in practice, the exact logarithmic law will change with the current and the type of component. Although a used diode may be fine for the first pair, due to the inevitable inaccuracy of the circuit, the double diode design still needs to be carefully selected. Schottky diodes can provide more reference resources. 100 μ A /1700 Ω indicators, which are very common, very tightly connected, very useful, and their linear and structure are well consistent with units, just match the 35mm × 14mm aperture, so select them. The calibration points used in Fig.5 are generated by arranging a series of combinations of monitors, batteries, fixed and variable resistors, and the DMM series. Existing test scales are marked at the appropriate points and then removed and scanned, which are used as templates for the final layout.  The simulation results are used to generate the reference point in Fig.5 (left), and the results well reflect the actual operation, although the multimeter is poor. These scales can save time, but are not as accurate as they are newly made (obviously these measuring structures need different scales), and R1 can be calibrated slightly (the instrument is set at ±20%). Both scales consider the non-linearity of the instrument structure. Fig.5 The calibration point (right) of the monitor, battery, fixed and variable resistor, and DMM combination IV Conclusion Whatever, now that these circuits are embedded in most of my development projects and even in production testing devices, they are effective in finding a variety of faults and problems, from power lines short-circuiting to the pull-up pins of miscoding. In order to facilitate the monitoring of the current, it is necessary to connect the appropriate diode with the negative end of the power supply and monitor its forward voltage drop. After some simple calibration, you can monitor the supply current in full sync with the other parameters you want to detect.   FAQ   1. What is a shunt diode? In electronics, a shunt is a device that creates a low-resistance path for electric current, to allow it to pass around another point in the circuit. ... The origin of the term is in the verb 'to shunt' meaning to turn away or follow a different path.   2. What is shunt and its uses? shunt is a device which allows electric current to pass around another point in the circuit by creating a low resistance path. A shunt (aka a current shunt resistor or an ammeter shunt) is a high precision resistor which can be used to measure the current flowing through a circuit.   3. How does a shunt diode work? The shunt regulator operates by maintaining a constant voltage across its terminals and it takes up the surplus current to maintain the voltage across the load. One of the most common examples of the shunt regulator is the simple Zener diode circuit where the Zener diode acts as the shunt element.   4. What are the disadvantages of shunts? a. It has poor efficiency for large load currents. b. It has high output impedance. c. The output DC voltage is not absolutely constant because both VBB and VZ voltages decrease with increase in room temperature.   5. Where is shunt used? The shunt is used in the galvanometer for measuring the large current. It is connected in parallel to the circuit of the galvanometer. The galvanometer is the current sensing devices. The direction of flow of current inside the circuit is determined by the pointer of the galvanometer.   6. Why shunt is always connected in parallel? A shunt resistance should be connected in parallel to the galvanometer so as to keep its resistance low. Such low resistance galvanometer ( ammeter) is used in series with the circuit to measure the strength of current through the circuit.   7.How is shunt current calculated? How to Calculate a Shunt: a. Write down the Ohm's law expression of "V = I * R" where "V" is the voltage drop across shunt resistor, "I" is the current flowing through shunt and "R" is the shunt resistance. b. Substitute value of voltage "V" and current "I" in the Ohm's law expression.   8. What size shunt do I need for battery monitor? A 100 amp shunt would be plenty if you are only using 12v devices like water pump, furnace blower and lights. We have an inverter and pass up to 200 amps sometimes. The shunt that came with our monitor is good for 500 amps. It doesn't hurt to have a shunt larger than you need.   9. Why shunt is used in galvanometer? Since galvanometer is a very sensitive instrument that it can not measure the heavy currents . to do so A shunt is connected with parallel with galvanometer to convert it into ammeter. ... so after that it can measure heavy currents in the circuit.   10. Is a shunt a resistor? A shunt is a low-ohm resistor that can be used to measure current. Shunts are always employed when the measured current exceeds the range of the measuring device.

IntroductionThe application of communication power source centralized monitoring technology in communication power supply indicates that the maintenance and management of communication power supply is changing from manual management mode to machine mode. The following is its purposes: (1) adapt to the development of communication technology; improve the maintenance and management of communication power supply equipment.(2)improve the power supply quality of communication power supply, making the power supply system have higher reliability and economy.(3) take full advantage of the computer technology to make the management of power supply equipment more automatic and intelligent.(4) realize less manual work of communication power supply equipment monitoring.(5) improve the maintenance efficiency and reduce maintenance costs. At present, the development of communication power centralized monitoring technology and the implementation of the monitoring system have entered a new era.As for function, in order to meet the requirement of machine monitoring than manual work, it emphasizes the quick response and fault alarm accuracy to the fault events of the power equipment. At present, the power supply monitoring system is continuously improved and developed based on its basic functions, such as telecontrol, teleindication and telemetering, monitoring information query, data storage and recording, real-time historical trend, system configuration, remote operation, password management, support for networking, etc. 1. Intelligent Device AccessBecause there are many kinds of communication power supply equipment, for intelligent equipment, even the same kind of equipment also have different protocols because of different manufacturers, in addition, there are many suppliers of power supply equipment, thus there are more kinds of protocols. In the process of implementation of the monitoring system, to make better use of the resources of intelligent equipment, the intelligent device is directly connected to its monitoring system through the conversion of the communication interface and protocol. The communication interface conversion basically belongs to the hardware conversion between RS-232, RS-485 and CAN, which is easy to realize. In the past, the conversion of communication protocols has always been a thorny problem in the implementation of monitoring systems. At present, this problem has been preliminarily resolved. On the one hand, most power supply equipment manufacturers can provide the communication protocol of their equipment actively, on the other hand, the intelligent equipment receives agreement officially. Both of them make the protocol conversion easily. At present, if the protocol and communication interface conversion is based on protocol converter, this method is connecting a protocol converter between an intelligent device and station monitoring host. One end is connected with the serial port of the intelligent device, another is connected with the serial port of the station monitoring host computer, thus the conversion of communication protocol and the communication interface is completed.In short, the protocol converter is a microcomputer system with CPU, EPROM, RAM, serial communication port and so on. The protocol conversion generally has two conditions: firstly, there are at least two serial ports which match with the serial ports of the converted intelligent device and the local station monitoring sovereignty respectively; secondly, the conversion software is solidified in the EPROM of the protocol conversion when the communication protocol of the intelligent device is converted into the host protocol of the local station monitoring. This method is more effective for multiple intelligent devices with different protocols connected to one monitoring host at the same time. Another way is putting the protocol conversion function in the station monitoring host, this method is not often used in practice because it is only suitable for connecting intelligent devices with a single subject protocol to a monitoring host. If there are too many kinds of protocols in a monitoring host, the monitoring host will be overburdened and its normal work will be affected. At the same time, it will bring about problems for the development of to monitoring host software. In addition, the unified communication protocol provides a better solution for intelligent device access. 2. Reliability of the Monitoring SystemAs a result of new-technology and high-quality devices are more widely used in the production of communication power supply equipment, the reliability and automation of the monitoring system have been greatly improved. For example, switching power supply equipment, UPS, diesel generator sets and other intelligent devices, as well as non-intelligent devices such as VRLA storage batteries which are widely used now. All have high reliability to improve the monitoring management and provide better conditions for the purpose of less manual work. Therefore, based on the continuous improvement of the performance of the power supply monitoring system, the reliability of the monitoring system should be improved. 3. Perfecting the Self-checking Function of the Monitoring SystemIn order to make the monitoring system play its role more effectively, it is necessary to continuously improve the basic functions of the monitoring system, meanwhile, pay attention to the use of the advantages of computer data processing, developing and improving the high intelligent performance. Fundamentally change the traditional maintenance mode, using the monitoring technology effectively.The implementation of the monitoring system is based on the new maintenance mode. That is, taking the region as the monitoring management center to monitor and manage the corresponding stations and stations. Urban monitoring and management center unifies its regions and manages them. The difference between the manual and mechanized management modes except for the maintenance, the greater difference is computer realize the automatically real-time monitoring. For example, when the power supply equipment fails, The monitoring system will make a quick response and timely report to the corresponding management center. To adapt to this kind of computer monitoring and management mode, it is necessary to change the traditional maintenance mode fundamentally. Using the computer monitoring system, which is characterized by the real-time monitoring of the power supply equipment, but it requires to read the meter at intervals within the period of time, which is stored and printed in the form of a daily report form. These statements should also be kept for two to three years. This method takes up the large resources of the monitoring system, and the data is rarely used in practice. In the face of these problems, the monitoring system in certain functions should be reconsidered:(1) On the basis of continuously improving the reliability of the controlled equipment (power supply equipment), the safety and reliability of the monitoring system can be improved comprehensively.(2) From the overall consideration of the controlled equipment and the monitoring system, since the security and reliability of the power supply equipment can be basically guaranteed (the reliability requirements of power supply equipment are: switching rectifier MTBF> 50,000h, VRLA battery MTBF> 350,000h. the reliability index of AC/DC distribution equipment is higher as required, and the reliability index of the monitoring system should be MTBF> 100000h), the implementation of the monitoring system should be simplified, practical and highly intelligent. At the same time, it should ensure the accuracy and rapidity of the alarm and warning performance of the monitoring system, also with the intelligent optimization of statistical analysis. The continuous improvement of the function makes the reading meter within time period become less significant.(3) renew the traditional maintenance concept and establish a new maintenance system.Therefore, another important task of the future monitoring system is to fundamentally change the traditional maintenance mode. Making more effective use of monitoring technology to impel the power monitoring system play a greater role in the management of communication power supply maintenance. 4. Network Access Detection of the Monitoring SystemTesting the monitoring system is difficult and will be limited by the following conditions:(1) to carry out the inspection of the monitoring system, it is necessary to have a standard basis for the items, indicators, conditions, and methods. And there are some technical requirements of the monitoring system at present, but as the standard basis of monitoring system detection is far from enough.(2) compared with the general power supply equipment, the monitoring system adopts more computer technology, and emphasizes the network and function of the system, and the real time of the system software, so it is difficult to evaluate the technical performance of monitoring system.(3) A monitoring system is a large real-time network system, which has certain capacity features (including software and hardware capacity). The realization of various performance indicators is meaningful only when the capacity is full, but it is impossible to establish a full capacity system when having these detecting indices.(4) restricted by the mode of communication, communication conditions and other aspects. ConclusionFrom the above situation, we can see that the implementation of the monitoring system is indeed facing great difficulties. Even that, the monitoring system is tested through certain methods to reach the maximum approximation. It is necessary and meaningful to describe and evaluate the performance index of the monitoring system.You May Also LikeList of Basic Electronic ComponentsSwitching Power Supply Tutorial: 4V～16VWhat is A MCU’s internal Structure: Single Chip Micro-ComputerPCB Wring Tutorial: A/D converterDIY Community: Let's Make MonitoringHydroponic Grenhouse Monitoring and Control System

The circuit that converts analog signals into digital signals is called analog-to-digital converter (abbreviated as a/d converter or adc, analog to digital converter). The function of A/D conversion is to convert time-continuous and continuous-amplitude analog quantities It is converted into a digital signal with discrete time and discrete amplitude. Therefore, A/D conversion generally involves four processes: sampling, holding, quantization, and encoding. In actual circuits, some of these processes are combined. For example, sampling and holding, quantization and coding are often implemented simultaneously during the conversion process. A short video introducing a/d converter: Electronic Basics: ADC (Analog to Digital Converter)    Catalog   I What is A/D converter? II Wiring Layout of Successive   Approximation A/D Converter III Wiring Layout of High-precision ∑-△   A/D Converter IV Conclusion FAQ   I What is A/D converter? The process of converting analog to digital is called the analog-to-digital converter, and the circuit that completes the conversion is called the A/D converter (abbreviate  ADC). Its function is making the analog signal whose time and amplitude are continuously converted to discrete digital signal whose time and amplitude are also discrete.  Fig. 1 Basic operation of an A/D converter The conversion accuracy of monolithic integrated A/D converters is described by resolution and conversion errors, and the layout of A/D converter is also changing as the conversion accuracy of AD converters increases. Specifically, the resolution rate of A/D converter refers to the number of discrete digital signals that can be output for analog signals within the allowable range, and the conversion error is usually given in the form of the maximum output error. In general, it represents the difference between the actual output of the A/D converter and the theoretical output. The multiples of the lowest significant bits are commonly represented it. For example, the relative error between −1/2 LSB and +1/2 LSB, shows that the error between the actual output digital quantity and the theoretical output digital quantity should be less than half a word of the lowest bit. Fig. 2 Relationship between analog input and digital output   At first, A/D converters originated in the analog paradigm, in which most of the physical silicon was analog. With the development of new design topology, this paradigm has evolved into a digital component as the main part in low-speed A/D converters. Although the leading role of the A/D converter change from analogue to digital, the wiring criterion of it has not changed. When cabling designers design mixed-signal circuits, basic wiring knowledge is still needed to achieve efficient wiring. In this paper, we take the successive approximation A/D converters and ∑-type A/D converters as examples to discuss the PCB routing strategy for the A/D converters.  Fig. 3  An 8-level ADC coding scheme   II Wiring Layout of Successive Approximation A/D Converter The successive approximation A/D converters have 8-bit, 10-bit, 12-bit, 16-bit, and 18-bit resolution. Initially, the process and structure of these converters were bipolar with R-2R trapezoidal resistor networks. However, these devices have been transferred to the CMOS process by using the capacitance-charge distribution topology recently. But this migration does not change the system routing strategy of these converters. Except for high resolution devices, the basic wiring methods are consistent. For these devices, special care is needed to prevent digital feedback from converter serial or parallel output interfaces. From the point of view of circuits and on-chip resources dedicated to different fields, analog plays a dominant role in successive approximation A/D converters. Fig. 4 is a block diagram of a 12-bit CMOS successive approximation A/D converter. Fig. 4 Block diagram of a 12-bit CMOS successive approximation A/D converter This converter uses the charge distribution formed by the capacitor array. In this block diagram, most of the sample/hold, comparator, digital-to-analog converter (DAC) and 12-bit successive approximation A/D converter are simulated. The rest of the circuit is digital. Therefore, most of the energy and current needed for this converter are used in internal analog circuits. This device requires very small digital current, only D/A converters and digital interfaces will have a small amount of switch-on and off. In addition, these types of converters can have multiple ground and power connection pins. The names of pin are often misunderstood because pin labels used to distinguish analog and digital connections. These labels are not intended to describe system connections to PCB, but to determine how digital and analog currents flow out of the chip. Knowing that this information and main resources consumed in the chip are analog, you will understand the significance of connecting the power supply and the ground pin on the same plane, such as the analog plane. Fig. 5 The successive approximation A/D converter, regardless of its resolution, usually has at least two connecting ends: AGND and DGND. Take Microchip's A/D converters, MCP3201 and MCP3008, as the examples in this article. Fig. 5 Pin configurations for typical 10-bit and 12-bit converters More details about these devices, two grounding pins are usually pulled out of the chip: AGND and DGND. The power supply has one lead, when using these chips for PCB wiring, AGND and DGND should be connected to the analog ground plane. And the analog and digital power pins should also be connected to the analog power plane or at least to the analog power rail, in general, every power pin is connected closely to an appropriate bypass capacitor as close as possible. But the devices such as MCP3201 have only one ground pin and one positive power pin, the only reason for this is due to the limitation of the number of packaged pins. However, isolating the grounding can improve the converter's performance and the repeatable accuracy. For the power strategy of all these converters, the analog plane should connect all ground, positive and negative power pins. Also, a “COM” pin or an “IN” pin associated with an input signal should be connected as close to the signal grounding as possible. For higher-resolution successive approximation A/D converters (16-bit and 18-bit converters), separate digital noise from "quiet" analog converters and power supply planes requires additional attention. So external digital buffers should be used for noise-free operation when these devices are interfaced with single-chip computers. Although these types of successive approximation A/D converters usually have internal double buffers on the digital output side, external buffers are still needed to further isolate the analog circuits in the converters from the digital bus noise.  Fig. 6 Correct power policy for this system   For high-resolution successive approximation A/D converters, the power and grounding of the converter should be connected to the analog plane. Then, the digital output of the A/D converter should be buffered with external tristate output buffers. These buffers have the function of isolating the analog and digital sides in addition to the high-drive capability.   Fig. 7 Layout block diagram of successive approximation A/D converter   III Wiring Layout of High-precision ∑-△ A/D Converter Fig. 8  Schematic diagram of high-precision ∑-△ type A/D converter The main part of a silicon board in high precision ∑-△ type A /D converter is digital. In the early stage of converter production, the shift in the example prompted users to use PCB planes to isolate digital and analog noise. Like successive approximation A/D converters, these types of A/D converters may have multiple analog grounding, digital grounding, and power pins. Digital or analog design engineers tend to separate the pins and connect them to different planes. However, this is wrong, especially if you try to solve the serious noise problem of 16-bit to 24-bit precision devices. For a high-resolution ∑-△ type A/D converter with 10Hz data rate, the clock (internal or external) added to the converter may be 10MHz or 20MHz. This high-frequency clock is used for switching modulators and over-sampling engines. For these circuits, the AGND and DGND pins are connected on the same ground plane as the successive approximation A/D converters. Also, analog and digital power pins are best connected on the same plane. The requirement of analog and digital power plane is the same as that of high-resolution successive approximation A/D converter. There must be a ground plane, which means that at least two panels are required. On this double panel, the ground plane should cover at least 75% of the total panel area. The purpose of the ground plane layer is to reduce the grounding impedance and inductance, and to provide shielding that against electromagnetic interference (EMI) and radio frequency interference (RFI). If an internal connection line is required on the ground plane side of the circuit board, the line should be as short as possible and perpendicular to the earth current loop. IV Conclusion For low-precision A/D converters, such as six-bit, eight-bit or maybe even 10-bit A/D converters, the analog and digital pins are not separated. But when the converter accuracy and resolution of the selected converters increase, wiring requirements become more stringent. High-resolution successive approximation A/D converters and ∑-△ type A/D converters need to be directly connected to low-noise analog ground and power plane.   FAQ   1. How does an AD converter work? Analog-to-Digital converters (ADC) translate analog signals, real world signals like temperature, pressure, voltage, current, distance, or light intensity, into a digital representation of that signal. This digital representation can then be processed, manipulated, computed, transmitted or stored.   2. What are ad DA converters used for? DACs are commonly used in music players to convert digital data streams into analog audio signals. They are also used in televisions and mobile phones to convert digital video data into analog video signals. These two applications use DACs at opposite ends of the frequency/resolution trade-off.   3. What is the main role of an ADC? In more practical terms, an ADC converts an analog input, such as a microphone collecting sound, into a digital signal. An ADC performs this conversion by some form of quantization – mapping the continuous set of values to a smaller (countable) set of values, often by rounding.   4. What is the difference between AD and DA converters? A D/A converter takes a precise number (most commonly a fixed-point binary number) and converts it into a physical quantity (example: voltage or pressure). ... An ideal D/A converter takes abstract numbers from a sequence of impulses that are then processed by using a form of interpolation to fill in data between impulses.   5. Why is a DAC needed? Any time you want to listen to a digital audio signal (like an MP3 or the audio from a digital video) through an analog output (like wired headphones and speakers), you need a DAC to convert the digital signal from the source into an analog signal at the point of connection. ... This is why you need a separate DAC.   6. How are AD converters categorized? Main Types of ADC Converters. Successive Approximation (SAR) ADC. Delta-sigma (ΔΣ) ADC. Dual Slope ADC. Pipelined ADC.   7. Which is fastest ADC? flash ADC. The flash ADC is the fastest type available. A flash ADC uses comparators, one per voltage step, and a string of resistors. A 4-bit ADC will have 16 comparators, an 8-bit ADC will have 256 comparators.   8. What is better analog or digital signal? The smooth analog signal matches the recorded sound wave better than the steps of a digital recording. However, the analog medium (vinyl or magnetized tape) the recording is imprinted on can have tiny imperfections that cause cracking and popping noise.   9. Why are ADC and DAC required in an embedded system? An embedded system uses the ADC to collect information about the external world (data acquisition system.) The input signal is usually an analog voltage, and the output is a binary number.   10. Why ADC is used in microcontroller? An analog-to-digital converter (ADC) is used to convert an analog signal such as voltage to a digital form so that it can be read and processed by a microcontroller. Most microcontrollers nowadays have built-in ADC converters. It is also possible to connect an external ADC converter to any type of microcontroller.