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Introduction Automotive connectors are a component that very common for electronic engineering technicians. Its function is very simple: it sets up a bridge of communication between the blocked or isolated circuits in the circuit, so that the current flows and the circuit realizes the predetermined function. The form and structure of automotive connectors are ever-changing. They are mainly composed of four basic structural components, namely: contacts, shells (depending on the types), insulators, and accessories. Common Automotive Electrical Connections Catalog Introduction Ⅰ Automotive Connectors Ⅱ Basic Structure Ⅲ Design Criteria Ⅳ Automotive Connector Development Trends Ⅴ Connector Selection Ⅵ Performance Standard for Automotive Electrical Connectors Ⅶ FAQ Ⅰ Automotive Connectors There are nearly 100 types of connectors used in general automobiles, and there are hundreds of connectors used in a single model. As people have higher and higher requirements for safety, environmental protection, comfort, and intelligence in automobiles, the application of automotive electronic products is increasing, which make the number of automotive connector applications increase. Figure 1. Automotive Connector Type Ⅱ Basic Structure The four basic structural components of automotive connectors, it is these four basic structural components that enable automotive connectors to act as a bridge to make cars run stably.First, the contact piece is the core part of the automobile connector to complete the electrical connection function. Generally, a contact pair is composed of a male contact piece and a female contact piece, because the electrical connection is completed by the insertion of two parts.The male contact is a rigid part, and its shape is cylindrical (round pin), square column (square pin) or flat (insert). The male contacts are generally made of brass and phosphor bronze. The female contact piece is the jack, which is the key part of the contact pair. It relies on the elastic structure to elastically deform when it is inserted into the pin to generate elastic force to form close contact with the male contact piece to complete the connection. There are many types of jack structures, including cylindrical type (split slot, necking), tuning fork type, cantilever beam type (longitudinal slotting), folding type (longitudinal slotting), box type (square jack) and hyperboloid wire spring jacks, etc.Second, the shell, is the outer cover of the automotive connector. It provides mechanical protection for the built-in insulating mounting plate and pins, and provides alignment when the plug and socket are inserted, thereby fixing the connector to the device.Third, insulators, are also often referred to as automobile connector bases or inserts. Its function is to arrange the contacts according to the required position and spacing, and to ensure the insulation performance with the shell. Good insulation resistance, withstand voltage performance and ease of processing are the basic requirements for selecting insulating materials to be processed into insulators.Fourth, accessories, are divided into the structural part and the installation part. Structural accessories such as retaining rings, positioning keys, positioning pins, guide pins, coupling rings, cable clamps, sealing rings, gaskets, etc. Mounting accessories such as screws, nuts, spring rings, etc. Most of the accessories have standard parts and general parts.   Ⅲ Design Criteria With the rapid development of the automobile industry, various functional parts and various components on the automobile are constantly developing in the direction of intelligence, refinement and reliability. The structural design, appearance design and material of automobile connectors are also proposed. higher requirement. Automotive connectors must meet the USCAR-20 standard, which is the performance standard of automotive electrical connector systems. It is necessary to stipulate that the electrical connector contact surface of automotive connectors should always be reliable throughout the service cycle, including the following factors:1) The material of the connector contacts is stable and reliable.2) Positive force stability.3) The voltage and current of the circuit are stable.4) The temperature requirements are within the specified range, including the surrounding temperature and its own temperature rise.5) Better robustness.6) It must be the same as the connector used for high-speed and long-distance communication computers, and the automotive connector must be able to work reliably under harsh conditions.7) Connector insertion force: below 20.5kg8) Connector retention force: 2.5kg or more9) Heat resistance: -40~120℃ Figure 2. Automotive Connectors Ⅳ Automotive Connector Development Trends The "Miniaturization", "High Speed" and "Intelligence" of connector products are the trends of future development. The future technological innovation of the industry is mainly concentrated in the following directions:1) Miniaturization DevelopmentThis technology is mainly developed for the miniaturization trend of connectors, and can be applied to micro-miniature connectors below 0.3mm, which belongs to the new varieties of MINI USB series products. It can be used for multi-contact expansion card slot connectors, which can meet and exceed the strict requirements of multi-contact surface mount technology butt joint coplanarity, with high accuracy and low cost.2) Wireless TransmissionThe high-frequency and high-speed wireless transmission of connector technology is mainly aimed at a variety of wireless device communication applications and has a wide range of applications.3) Simulation Application TechnologyIt is based on a variety of disciplines and theories, using computer and its corresponding software such as AutoCAD, Pro/E program stress analysis software as tools, through the establishment of product models and corresponding boundary conditions, to its mechanical, electrical, high-frequency simulation analysis and confirmation of other performances, thereby reducing the cost of product development failure caused by factors such as material selection and unreasonable structure, improving the development success rate, and helping to provide support for the realization of complex system applications for products.4) Connector Intelligence TechnologyThis technology is currently mainly used in DC series power connector products. Intelligent signal detection can be performed before power transmission to ensure that the positive and negative poles are turned on and the power is turned on after the plug is inserted in place. In the future, enterprises will need to develop similar intelligent technologies for other products because of the adverse consequences of arc damage and burn-in caused by conductive contact.5) Precision connector technologyPrecision connectors involve many aspects such as product design, process technology and quality control technology. The main technologies include the following aspects:a. Precision mold processing technology: Adopt CAD, CAM and other technologies, introduce high-precision processing equipment in the industry, and use personnel production experience and advanced equipment and technical means to achieve high-precision high-quality mold products.b. Precision stamping and injection molding technology: realize precise, efficient and stable all-round control and perfect surface quality of various stamping parts and injection molding parts to ensure product quality.c. Automated assembly technology: Through the application of precision control technology, semi-automatic testing machine technology, etc., the problem of manual operation of precision products is overcome and the core competitiveness is improved.6) Manufacturing Process ResearchThe competitiveness of products depends to a certain extent on the level of manufacturing technology. Continuously developing new manufacturing processes and improving existing production and processing technologies can greatly improve the manufacturing efficiency and quality assurance capabilities of products.a. Fine manufacturing process: This process is mainly aimed at technologies such as small spacing and thin thickness. Some companies have carried out research on the process of connectors with a spacing of less than 0.4mm. This type of technology can ensure that the company reaches the advanced level of the international industry in the field of ultra-fine manufacturing.b. Integrate development technology of light source signal and electromechanical structure. It can be applied to audio connectors placed in electronic components. By adding IC, LED and other electronic components to the audio connectors, which can also transmit analog signals and the function of digital signal. It breaks through the current design of audio connector conduction transmission in the form of mechanical contact.c. Low temperature and low pressure molding process technology. The sealing and physical and chemical properties of the hot-melt material are used to achieve the functions of insulation and temperature resistance. After packaging, the wire protects the welding point from being pulled by external forces, and the packaging of the DC connector body and the wire has a insulation, temperature resistance, impact resistance and other functions ensure product quality and reliability, and will continue to be developed and applied in different products in the future. Figure 3. Automotive Connectors Ⅴ Connector Selection 1) Electrical FactorCurrent requirements: high current, low current, signal level; Steady state, cyclic, transient.They determine the type of terminal/size of contact segment/plating (0.64mm to 8.0mm pin and male terminal).Wire diameter/insulation requirements: voltage drop and/or corrosion resistance, which determine the center distance of the connector.2) Location/EnvironmentTemperature: Engine compartment – sealed, ambient temperature >105℃; vibration, fluid compatibility, passenger compartment – unsealed, ambient temperature <85℃.Sealing: Potential for high pressure jet/splash, potential for immersion, humidity; fluid type, sealed or not for device connectors.3) StandardStandards: Customer StandardsInstitutional StandardsDomestic StandardsInternational StandardsConnector performance test requirements are included in system-level specifications. For GM, Ford and Chrysler are usually USCAR specifications, that is, engine-related applications have relatively high vibration requirements. Other OEMs generally have their own standards (similar to USCAR). What’s more, equipment-side suppliers are responsible for the performance of mating-side connectors.4) Customer PreferencePreferred product strategy: Reduce cost of connector systems with different methods:Ford: Design competition for door connectors.Ford: Prefer terminal design/supplier (focus on contact interface).General: Prefer the terminal design (focus on the hole position of the connector).Chrysler: Strategies for favoring terminal/plastic Part suppliers.5) Regional preferenceNorth America: USCAR Drawing/Performance/Design Criteria —Tangless Terminals, TPA, CPA regulations. In many instances the harness supplier has a significant influence.Europe: Design influence of contact contacts/development with major OEMs; preference for two-piece contacts, even if cost pressures and North American porting operations force OEMs to consider U.S technology, that is, accepting Tangled contacts. Long-term relationships between OEMs and suppliers.Asia: Traditionally influenced by Toyota. Focus on assembly ability (ergonomics) that affects quality assurance; North America influences China to change the status, like low-cost solutions.6) Physical factorsSize, number of circuits, mating position, wire harness docking or equipment connection, mechanical main features: levers, bolts; manual docking capability; multiple types of connectors for high input/output applications.7) AssemblyWire Harness: Insertion force of connectorVisual, audible and tactile operational feedback for users. Figure 4. Terminals & Connectors Ⅵ Performance Standard for Automotive Electrical Connectors For a connector, the specification parameters such as the ambient temperature, current carrying capacity, protection level, anti-vibration level, etc. will be defined in its specifications at the beginning of research and development, because when the connector is selected according to different requirements. The following are three most widely used standards USCAR-2-6, QC/T1067-2017 and GMW3191-2012.🔺QC/T-1067 Temperature Classification Class Ambient Operating Temperature Typical Installation Position A -40~85℃ Passenger compartment (Not recommended) B -40~100℃ Passenger compartment C -40~125℃ On engine D -40~150℃ On engine (hot locations) E -40~175℃ and above Negotiate   🔺QC/T-1067 Vibration Classification Class Typical Installation Position V1 On elastic parts of the body but not to the engine V2 On engine but not to heavily vibrating parts V3 Components subject to serve vibration V4 Components subject to extreme vibration V5 On Wheel   🔺QC/T-1067 Sealing Classification Class Description Typical Installation Position S1 Unsealed Passenger compartment or trunk S2 Sealed Exposed areas S3 Sealed (with high pressure spray) Exposed areas (with high pressure spray)   🔶GMW-3191 Temperature Class Class Ambient Operating Temperature Typical Installation Position 1 -40~85℃ Passenger compartment or trunk 2 -40~100℃ Underhood, chassis 3 -40~125℃ On engine, transmission 4 -40~150℃ On engine (hot locations) 5 Per connector CTS Per CTS GTS=Component Technical Specification   🔶GMW-3191 Vibration Class Class Typical Installation Position 1 On body or chassis 2 On engine 3 On wheel, Unsprung Mass 4 Severe applications (e.g., ECU, Throttle Body, EGR) 5 Transmission (internal and external) ECU=Engine Control Unit, EGR=Exhaust Gas Recirculation   🔶GMW-3191 Sealing Class Class Description Typical Installation Position 1 Unsealed Unsealed Passenger Compartment or trunk 2 Submersion Sealed Underhood or exposed areas, including door 3 High Pressure Spray Protected Exposed areas where high pressure spray is expected   🔻USCAR-2 Temperature Classification Class Ambient Operating Temperature Typical Application T1 -40~85℃ T1 is not recommended for new applications T2 -40~100℃ Typical suitable for use in passenger component T3 -40~125℃ Typical suitable for use in engine component T4 -40~150℃ Needed for some on-engine applications near hot components T5 -40~175℃ For use as needed   🔻USCAR-2 Vibration Classification Class Common Name Typical Application Other Requirements Met V1 Chassis Profile Components on sprung portions of vehiele not coupled to Engine None V2 Engine Profile Components coupled to Engine with no severe vibration possible Pass on V2 - pass also for V1 V3 Severe On-Engine Components subject to serve vibration Pass on V3 - pass also for V1 and V2 V4 Extreme Vibration Used as needed to correlate to extreme vibration areas Pass on V4 - pass also for V1 and V2 and V3 V5 Unsprung Component Wheel-mounted components None   🔻USCAR-2 Sealing Classification Seal Class Common Name Typical Application S1 Unsealed S1 is suitable for use in passenger components or other dry areas on a vehicle such as the trunk S2 Sealed S2 (meets requirements of 5.9.7) is for exposed locations S3 Sealed (with high pressure spray) S3 is for exposed locations. It meets Sections 5.9.7 plus 5.6.7; S3 is applications when robustness to direct splash is needed Regarding the vibration test, the main purpose is to check whether the performance of the connector system under the simulated actual vehicle vibration conditions meets the requirements. In the case of vibration or in shock, it will cause the coating wear of the terminal contact surface, the positive pressure attenuation, the failure of the mechanical system performance of the supporting plastic material, etc. Therefore, it is necessary to continuously monitor the contact resistance in the vibration experiment and ensure that it does not exceed 7Ω (or 1Ω) in the line for more than 1 microsecond. According to the definition and analysis of the connector using environment through the above different standards, it is necessary to understand that the use position, the temperature level, vibration level, and protection level should be considered to make the best choice.   Ⅶ FAQ 1. What are connectors in cars?Connectors used in automotive applications enable everything from stereo systems to drivetrains. As these systems become more connected, more automated, and more energy-efficient, they require connectors that can deliver high-speed connectivity in rugged, lightweight, and easy-to-install designs. 2. How do I choose a car connector?There are several criteria to consider when selecting electrical interconnect components, including:Current rating (current density)Connector size (circuit density)Engagement forceWire sizeConfiguration and circuit sizeOperating voltageAgency approvalsPrice per circuit 3. What are the different types of automotive electrical connectors?Automotive TerminalsContactsCrimp Wire Pins, Tabs & FerrulesFoil TerminalsInterconnect DevicesKnife DisconnectsMagnet Wire TerminalsPCB Terminals 4. How many connectors does a car have?Today, there are an average of 274 connectors in a vehicle. 5. Are all car stereo connectors the same?All aftermarket car stereos can use the same car stereo wiring harness, but it all depends on what the owner of the vehicle wants to do for one main reason. 6. What is uscar standard?SAE USCAR-2. May 1, 2004. PERFORMANCE STANDARD FOR AUTOMOTIVE ELECTRICAL CONNECTOR SYSTEMS. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and so on.

Ⅰ IntroductionBNC connectors have a bayonet-style coupling mechanism that allows for quick connection and disconnects while also providing positive locking. Mating takes only a quarter-turn of the coupling nut. BNC RF connectors have a classic, dependable design that allows them to accommodate a wide range of RG and industry-standard coaxial cables in a variety of termination styles.catalogⅠ IntroductionⅡ What is a BNC Connector?Ⅲ BNC Connector Related Video:Ⅳ BNC Connector Features and BenefitsⅤ BNC Connector ApplicationsⅥ Related ProductsⅦ 75 ohm vs 50 ohm7.1 Applications7.2 50 Ohm and 75 Ohm Cables: Differences / Distinctions7.3 Why 50 Ohm and 75 Ohm?7.4 SpecificationsⅧ Other Types of BNC ConnectorⅪ SDI vs BNC9.1 Definition: SDI vs. BNC Cables9.2 BNC Connectors on SDIⅩ FAQ Ⅱ What is a BNC Connector?Paul Neill of Bell Labs and Carl Concelman of Amphenol created The Bayonet Neill Concelman (BNC) connector. The original purpose of the BNC connector was for military applications, but it is now primarily used in the broadcast market. This connector has evolved to keep up with the changing industry landscape, and it now provides the 12G SDI performance required in 4K and Ultra-HD applications. BNC connector types for coaxial cable have been widely adopted and continue to be a popular choice for current and next-generation video technology. Ⅲ BNC Connector Related Video: BNC Connector Video Descirption: This short video demonstrates how to connect a crimp style BNC connector to RG-58 50-ohm coax. Other crimp-style coaxial connectors will be installed in a similar manner. It should be noted that the connectors are specific to the type of coax being used, and having the proper crimping tool is necessary. Optionally (carefully) solder the center pin, and finish with heat shrink tubing for a clean professional look. Ⅳ BNC Connector Features and BenefitsCustomers can match impedance to system requirements using the bayonet coupling mechanism, which provides positive, quick mating and un-mating. 50 and 75 ohm impedance designs are available.Military, industrial, and commercial connectors are available.Many common BNC coaxial cable designs are available.Female and male BNC configurations Ⅴ BNC Connector ApplicationsAntennasBroadcast (75 Ω)TelecommunicationsAutomotiveComputers/LANsMedical EquipmentSatcomBase StationsCable ModemsInstrumentationMilitary/Aerospace Ⅵ Related Products                                                                       BNC Adapters                                                         BNC Accessories                                 BNC Cable Assemblies Ⅶ 75 ohm vs 50 ohmBNC connectors are typically available in 50 ohms and 75-ohm versions, which are matched for use with cables of the same characteristic impedance. The 75-ohm connector is slightly different in dimensions from the 50-ohm variant, but the two can be made to mate.BNC cables and connectors are available in 50 Ohm and 75 Ohm specifications.ohm cables/connectors are designed for high-quality digital video (CCTV) and can scale their output based on the input.75-ohm cables can also be used effectively on older analog video formats, making them more versatile and flexible in any situation.When low signal loss is critical, 75 Ohm BNC cables/connectors are used.50-ohm cables and connectors are compatible with older analog video formats. If you are looking for high-quality video output, 50 Ohm will not provide it.Connecting the two types of connectors is possible, but it is not recommended: mixing will not result in the best output.With 50 Ohm cables, 50 Ohm BNC connectors are used. With 75 Ohm cables, 75 Ohm connectors are used. 7.1 Applications75 Ohm BNC applications include satellite, high-definition televisions, and cable TV receiver boxes.Receivers for AM/FM radio.Police scanners. RG-179 coaxial cable has a 75 Ohm BNC connector and is used in high-temperature environments.Applications of 75 Ohm BNC Cables using RG-179A 75 Ohm BNC connector is used on the RG-179 coaxial cable.Is designed specifically for high-temperature environments: Finished with a TFE taped outer jacket. It can withstand temperatures of up to 200 degrees Celsius.RG-179 is commonly used in high-temperature applications such as:Hospital and clinic medical equipmentVideo surveillance cameras are applied for safety purposes.Audio surveillance systems.  7.2 50 Ohm and 75 Ohm Cables: Differences / DistinctionsThe impedance of 50 Ohm and 75 Ohm coaxial cables is measured in Ohms, the unit that measures electrical resistance. The radio frequency signals sent down these cables are alternating current (AC) rather than direct current (DC) (DC). The magnitude and phase of the transmitted signal are countered and contained by the cable as it flows down its length with AC signals. As a result, the impedance rating for coaxial cable is as follows:Resistance: the amount of resistance to current flow.The amount of voltage generated by the magnetic field of an electrical current is referred to as inductance.Capacitance is the amount of charge contained or retained within a cable while current flows.Coaxial cable is designed specifically for signal transmission and is structured to balance resistance, capacitance, and inductance for consistent performance in radio frequency circuits. The impedance of a specific coaxial cable is determined by its composition, which includes the dielectric constant of the insulating layer and the radii of the outer and inner conductors. 7.3 Why 50 Ohm and 75 Ohm?For most radio frequency applications, the use of 50 and 75 Ohms as standard characteristic impedances for coaxial cable is essentially a compromise between optimal power handling and the lowest possible signal loss. These critical impedances were discovered through extensive testing in the early twentieth century. These experiments discovered that, while 30 Ohm cable provided excellent voltage and power handling, 77 Ohm coax provided the lowest attenuation.As a result, 50 Ohm coaxial cable would have a good power handling profile as well as low attenuation. Over the following decades, 50 Ohm coax emerged as the primary solution for cable with good power handling, particularly for 100 watts or more. It is frequently used for antenna cables in amateur and broadcast radio, cellular and wireless networking applications involving transmitters and transceivers.For applications requiring low signal loss, capacitance, and signal distortion, 75 Ohm cable was preferred. It is the coaxial cable of choice for applications requiring efficient signal transfer with low loss. These cables are frequently used in applications that require a connection to a receiver, primarily video applications that are low power and do not require the power handling of a 50 Ohm cable. Cable television, HDTV, and CCTV are examples of important applications. 75 Ohm coax can also be used for coaxial digital audio, allowing it to transfer audio, for example, in a home theater system. 7.4 SpecificationsElectrical50 Ohm75 OhmImpedance50 Ohm75 OhmFrequency RangeDC - 4 GHz (DC -12 GHz on Extended Range Designs)DC- 4 GHz (DC - 12 GHz on Extended Range Designs)Voltage Rating500 Volts RMS Max Continuous500 Volts RMS Max ContinuousDielectric Withstanding Voltage1500 VRMS Max1500 VRMS MaxVSWR (Return Loss)       DC - 4 GHz1.3 (-18 dB) Max1.5 (-14 dB) Max     12G Products: DC - 6 GHz 1.22 (-20 dB) Max     12G Products: 6 - 12 GHz 1.43 (-15 dB) MaxInsulation Resistance 5000 MΩ Min5000 MΩ MinCenter Contact Resistance1.5 mΩ Min1.5 mΩ MinOuter Contact Resistance0.2 mΩ Min0.2 mΩ MinRF Leakage55 dB Max @ 3 GHz55 dB Max @ 3 GHzInsertion Loss0.2 dB Max @ 3 GHz0.2 dB Max @ 3 GHzPower Handling316 W Max @ 1 GHz @ 25 ºC316 W Max @ 1 GHz @ 25ºCEvironmental  Temperature Range−65°C to +165°C−65°C to +165°CThermal ShockMIL-STD-202, Method 107 (Test Condition G), except high temp test @ +200⁰CMIL-STD-202, Method 107 (Test Condition G), except high temp test @ +200⁰CCorrosionMIL-STD-202, Method 101 (Test Condition B) - 5% Salt SolutionMIL-STD-202, Method 101 (Test Condition B) - 5% Salt SolutionVibrationMIL-STD-202, Method 204 (Test Condition D)MIL-STD-202, Method 204 (Test Condition D)Mechanical ShockMIL-STD-202, Method 213 (Test Condition G) - No Discontinuity PermittedMIL-STD-202, Method 213 (Test Condition G) - No Discontinuity PermittedMoisture ResistanceMIL-STD-202, Method 106MIL-STD-202, Method 106AltitudeMIL-STD-202 Method 105 (Test Condition C)MIL-STD-202 Method 105 (Test Condition C)Mechanical  Mating Cycles500 Min500 MinCoupling MechanismBayonetBayonetInterface SpecificationMIL-STD-348MIL-STD-348    Ⅷ Other Types of BNC ConnectorThere is also a threaded version of the BNC connector known as the TNC connector (Threaded Neil-councilman). The connector has a 50 impedance and works best in the frequency range of 0–11 GHz. When it comes to microwave frequencies, it outperforms the BNC connector. 50-OHM Twin BNC or twinaxTwin BNC (also known as Twinax) connectors have the same bayonet latching shell as regular BNC connectors but have two independent contact points (one male and one female), allowing the connection of a 78 ohm or 95 ohms shielded differential pair such as RG-108A.They have a maximum frequency of 100 MHz and a voltage of 100 volts. They are incompatible with standard BNC connectors. Twinax connectors are ideal for computer network applications because they feature keyway polarization, which ensures system integrity and prevents signals from being mixed.Twin BNC TriaxialTriaxial (or Triax) connectors are a type of BNC connector that carries a signal, a guard, and a ground conductor. Triax connectors are used in applications that require maximum RF shielding and minimal noise radiation. These are used in sensitive electronic measurement systems such as Keithley Instruments. Early triaxial connectors had only an extra inner conductor, but later triaxial connectors have a three-lug arrangement to prevent accidental forced mating with a BNC connector. Adaptors are available to allow some interconnection between triaxial and BNC connectors.Triaxial  Miniature connectorsMini BNC and High-Density BNC are smaller versions of the BNC connector (HD BNC). While retaining the original electrical specifications, they have smaller footprints, allowing for greater packing density on circuit boards and equipment backplanes. Because of their true 75 ohm impedance, these connectors are suitable for HD video applications. These BNC connectors are widely used in electronics, but in some applications, they are being replaced by LEMO-00 miniature connectors, which allow for much higher densities. For higher density products in the video broadcast industry, the DIN 1.0/2.3 and HD-BNC connectors are used. Miniature connectorsⅪ SDI vs BNC9.1 Definition: SDI vs. BNC CablesBayonet or BNC? Neil Concelman connectors are commonly found on coaxial cables. Male-type connectors are attached to the ends of basic BNC cables. It has a pin that connects to the cable conductor in the center.The rotating ring on the outside of the BNC cable tube is capable of locking to female connectors. This type of connector is commonly found on monitors. It aims to improve the accuracy of signals, particularly those sent by the video adapter.Two HD SDI-video cablesSDI, or Serial Digital Interface, on the other hand, is commonly used to transmit uncompressed and unencrypted video signals. This interface type is also used for broadcasting standard and high definition signals. These can be accompanied by audio and video signals.This interface type is primarily used by broadcasting facilities. It also includes closed captions, test signals, and content identification. 9.2 BNC Connectors on SDISDI is a signal transport format, whereas BNC is a connector format. SDI employs coaxial cables, which are typically terminated with a BNC plug.SDI transports 16 channels of pulse-code modulation (PCM) audio and uncompressed digital video. It transmits over a 75 Ohm coaxial cable with a BNC connector.SDI cables can no longer handle signals with bandwidths in the gigahertz range. To handle this digital signal, it must use a proper BNC connector. BNC connectors, on the other hand, can come in a variety of sizes. As a result, we recommend that you locate a BNC connector that is compatible with SDI.Despite its utility, the main disadvantage of using SDI is that it is not supported by a large number of consumer and prosumer devices. Despite this, some manufacturers use converter boxes to convert SDI signals. SDI has a limited number of resolutions that it can support.In general, a supporting BNC connector on your SDI cable is required to allow for greater signal bandwidth. Furthermore, the majority of users connect these two connectors by soldering or securing the locks.In summary, various types of equipment, such as radios and televisions, use BNC coaxial cable connectors. The connector has a single pin in the center. Furthermore, SDI makes use of this cable to accommodate signals that require a large amount of bandwidth. This interface is used by a variety of devices to transmit uncompressed or unencrypted digital signals.SDI alone is not recommended because signals with high bandwidth require a BC connector. As a result, because there are different dimensions for this type, it is critical to find a proper fit of the BNC connector to SDI.Ⅹ FAQ1. What does BNC stand for in connectors?Bayonet Neill–ConcelmanThe BNC (Bayonet Neill–Concelman) connector is a miniature quick connect / disconnect radio frequency connector used for coaxial cable. It features two bayonet lugs on the female connector; mating is fully achieved with a quarter turn of the coupling nut.2. What is the difference between BNC and F connector?BNC connectors are bayonet type connectors, commonly used in CCTV systems. They are the most suitable connector for use with RG59/U cable. ... F-Type connectors are used for CATV, SATV and Digital TV in conjunction with either RG6 or RG11 cables.3. What is BNC?(Bayonet Nut Coupling) A commonly used plug and socket for audio, video and networking applications that provides a tight connection. Using a mount somewhat similar to the way a bayonet (knife) is mounted onto the end of a rifle, BNCs are used to connect a variety of different coaxial cable types.4. Is BNC a media connector?BNC connectors are associated with coaxial media and 10Base2 networks. BNC connectors are not as common as they once were, but still are used on some networks, older network cards, and older hubs. Common BNC connectors include a barrel connector, T-connector, and terminators.5. Are BNC connectors still used?You might remember the BNC connector that was used for component connections in the 2000s and before. It has been used for SD video and HD video, but it's rarely seen in consumer electronics today. ... While N-connectors are still around, the C connector is no longer used.BNC connectors—or Bayonet Neill-Concelman—are a common type of RF connector that utilizes BNC cables. ... A BNC connector connects the analog video components from the camera to a TV monitor or DVR. It snaps firmly into place, providing for a quality and secure connection.

IntroductionUSB is very common, because it is indispensable for data transmission and charging. In modern life, we can see one or more USB ports on desktop computers, laptops, TVs, game devices, cars, media players, phones, and other electric devices, etc. USB devices are very important for our life. Look at your computer or smart phones, we probably know what it used for, however, fewer people know the full name of USB and what the real meanings of USB protocols and USB types.USB Ports, Cables, Types, & ConnectorsCatalogIntroductionⅠ Figure USB Ports and Standards OutⅡ USB Port Colors MeaningⅢ USB-C vs Type CⅣ USB 2.0 vs USB 3.0Ⅴ According to Labels Behind USB PortsHere are some easy steps to identify USB ports with different standards.Ⅰ Figure USB Ports and Standards OutUSB (universal serial bus) aims for input and output interfaces standard. It is widely used in information transformation products such as personal computers and mobile devices. The USB interface has hot-swappable, plug-and-play functions, and can be connected to a variety of external devices, such as a mouse and keyboard, etc. Our mobile phone charging uses the USB connector. These USB devices give us great convenience. USB chargers, USB connectors, USB hub, USB ports and USB cables, are all USB the same? What is USB 2.0 and USB 3.0? Low speed, full speed, and high speed mean what? What are Type-A, Type-B, and Type-C? Here you will get a full answer.Versions of USBThe USB 1.0/2.0/3.0 we often say refers to the technical specifications. The biggest difference among them is speed, that is, they indicate the speed of USB transfer files. The maximum transmission bandwidth of USB 3.0 is up to 5.0Gbps (640MB/s). Now many high-speed U disks or hard drives of portable electric devices use USB 3.0 or USB 3.1. USB also includes the old USB 1.1 standard and  USB 2.0 standard. The traditional maximum transfer rate of USB 1.1 is 12Mbps. Generally, manufacturers call its products that comply with the USB 1.1 standard as "full-speed USB." When the high-speed USB 2.0 was first introduced, the highest transmission rate was only 240Mbps. Later, the USB Promoter Group increased the rate to 480Mbps in October 1999, which is 40 times faster than the traditional USB 1.1. USB 2.0 is backward compatible with USB 1.1. Of course, USB 1.1 devices are "upward compatible" with USB 2.0, but they cannot reach the transmission speed of USB 2.0 and automatically stay at low speed. The maximum length of the USB 2.0 cable is 5 meters, but if five USB adapters are used, the maximum length can be up to 30 meters.Although you'll still be able to connect old-school devices with USB Type-A or USB Type-B connectors, but now you have more choices, that is USB4. USB4 is a USB system specified in the USB4 specification which was released in version 1.0 on 29 August 2019 by USB Implementers Forum. It leverages the Thunderbolt 3 protocol to deliver speeds up to twice as fast as the USB version it replaces. The USB4 architecture defines a method to dynamically share a single high-speed link with multiple end device types to best serve the transfer of data by type and application. USB-A, USB-B, and USB-C Port Types-Which is faster?Type-A/B/C determines the appearance of the USB ports. For example, the mouse, keyboard, USB flash drive and other interfaces we use are generally Type-A, which is also the most widely used interface. Type-B is more common in printers, monitors and other devices. In the past, Micro USB and Mini USB commonly used in mobile phones were portable versions of USB 2.0. The appearance of Type-C is very recognizable, slimmer. Its biggest feature is flippability, that is, USB-C connector has no up or down orientation, so you never have to flip it over to plug it in.1) Type-A: Standard USB PortType-A is the most common types of USB ports on computers. It has a notable feature: direction requirements. The connector (male port) must be inserted into the interface (female port) from a certain direction, in addition, because the appearance of the two sides of the USB male port is very close, this insertion process often makes mistakes.2) Type-B: Commonly used in printer equipmentType-B is the most common and popular data interface type on printers and displays, and some displays will also use it.3) Type Micro-B: USB standard for mobile devicesCurrently, most Android phones use the Micro USB interface (USB Micro-B), which is still widely used in various mobile portable devices.4) Type-C: It will become mainstreamAlthough Type-C has just appeared, it is foreseeable that as the USB Type-C technology matures, various notebooks, tablets and even smart phones in the future will begin to use the USB Type-C interface. Ⅱ USB Port Colors MeaningColorUSB ConnectorUSB Speed StandardNoteWhiteUSB-A or USB-B  Micro USB-AUSB 1.0 or USB 1.1*BlackUSB-A or USB-B Micro USB-BUSB 2.0 Hi-Speed*BlueUSB-A or USB-BUSB 3.0 Super Speed*RedSleep-and-Charge USB-AUSB 3.1 Gen 2 USB 3.2Usually denotes an "always on" portYellowSleep-and-Charge USB-AUSB 2.0 or USB 3.0Higher power or "always on" portⅢ USB-C vsType CThe Type-C is the same as the USB C, because the USB C is also called USB Type-C. However, there are slight differences between them. Let’s look at the following facts.Features of USB-C Connector:1. Ultra-thinThe old USB port size is 14mm * 6.5mm, while the USB-C is only 8.4mm * 2.6mm.2. No OrientationLike the Lightning, there will be no problem regardless of whether it is plugged in or reversed. It claims to be able to up to 10,000 times of repeated plugging and unplugging.3. Fast Transfer RateThe maximum transfer rate of the USB-C port is 10Gb per second, which is much faster than USB 3.0.4. Two-way TransmissionUnlike the old USB port, the power can only be transmitted in one direction. The USB-C port is bidirectional, so it can have two transmission power ways. Therefore, users can not only use laptops to charge mobile devices, but also use other devices or mobile power sources to charge laptops.5. Strong Power Supply CapabilityThe standard specification cable equipped with Type-C connector can pass 3A current, and it also has a super USB power supply capacity, which can up to 100W of power.6. Backward CompatibilityUSB-C can be compatible with the old USB protocol, but users need an additional adapter.USB-C refers to the Type C port that uses the USB 3.1 standard, but it should be noted that USB-C is not equal to Type C. Because there are many Type C devices that can only reach USB 2.0 or USB 3.0 transfer rate.With the improvement of technology, Type-C also supports the USB3.1 standard. Because the voltage and current increase, the coding consumption is reduced, from 20% of USB 3.0 to 3%. In other words, users can quickly transfer data and video through Type-C, or charge faster. Also users can charge other devices with their mobile phones. As for the display, when using Type-C for data transmission, there is no need to use another power cord to power the display, which solves the problem of messy desktop cables. Even the relatively high-end HDMI and DP ports cannot do it.The USB-C connector can be expanded into three: power supply/ USB transmission/ VGA or HDMI, which is the next-generation mainstream USB interface. The type-c cable is also of great help to the arrival of the 5G. Because the port of it becomes smaller, the flattening of electronic products is promoted. And in the transmission of audio and video, the tc data line has faster speed. At present, well-known technology manufacturers such as Sony and Apple have widely used type-c cables on their electrical devices because they can support multiple formats and reduce the limitations of USB. In short, the arrival of the 5G actually wants everyone to experience faster bandwidth, so the corresponding supporting facilities should also keep up. The type-c cable is undoubtedly one of them. Ⅳ USB 2.0 vs USB 3.0Although USB has developed to the USB3.1 protocol, we often see two types of USB 2.0 and USB 3.0 on devices. How do we distinguish these two interface types in daily use? Some people will say that USB 3.0 port is blue and USB2.0 port is black, which is easy to distinguish. In fact, it is not. Even though most USB3.0 ports use blue, there are many special cases. Here are some examples. The color of the USB ports on some models does not have any special treatment, and it looks no different from USB 2.0 type, and it is all black. However, it is often marked with "SS" in front of the logo. "SS" is the abbreviation of "SuperSpeed USB", which means connector or port that uses the USB 3.0 standard. The black USB type is also suitable for USB 3.0. The USB ports in Apple's new MacBook notebooks are all USB 3.0 standard, but in order to keep in harmony with the color of the computer cover, a white connector design is adopted. The USB ports on the Razer gaming notebooks are also USB 3.0, but in order to match the bright green keyboard backlight on the body and the Razer logo, the color of the USB port adopts "green". It improves the recognition of the machine and the brand, because no third-party manufacturer has adopted a green USB interface design. In addition, distinguish the metal pins of the USB ports. Generally, USB 2.0 uses a row of 4 pins, while USB 3.0 has a two-row pin design, with 5 pins in the front row and 4 pins in the back row. In addition, there is also a hybrid port of eSATA and USB 2.0, which can plug in both USB devices and eSATA interface devices. However, they are common in business models of previous years. Ⅴ According to Labels Behind USB Ports"+" sign - It represents the USB interface with high current output capability. The ordinary USB interface provides a maximum current of 500mA, but it may not be able to drive when encountering "high energy consumption" devices such as mobile hard disks and USB optical drives. Therefore, when it appeared, the output current on this interface can reach 1000mA (1A), which greatly enhances the drive capability."SS" - It is actually a symbol of USB 3.0. If the USB port has “SS” (or “SuperSpeed”) on its label, it’s a USB 3.0 port. If it’s“SS 10”, it’s a USB 3.1 port."Lightning Logo" -It generally appears on notebooks, and the USB port with it has a power-off charging function. That is, it can use its own battery or an external power supply to charge the mobile device when it is turned off. The lightning mark with an arrow indicates the Thunderbolt 3: two-way charging and two-way data transmission. Thunderbolt 3 supports for up to 40Gbps of throughput, alongside reduced power consumption and the ability to move as much as 100 watts of power over the interface. And it also means that a single cable is all you need to push power and transfer a large amount of information (up to and including video data for two 60Hz 4K displays) to and from even a complex device like a computer, something many laptop manufacturers have been quick to take advantage of.USB is an important interface on the computer. Almost 90% of the external devices are connected by it for mobile hard drives, such as U disks, printers, etc. Understanding the above information can analyze and solve the most common problems of unrecognized external devices of USB. At the same time, it is also very useful for us to choose USB products. Ⅵ Frequently Asked Questions about USB Types and USB Versions1. What are the different types of USB ports?Types of USB Ports and ConnectorsUSB-AUSB-BUSB-B MiniUSB-B MicroUSB-CLightning 2. How can I tell the difference between USB 2.0 and 3.0 ports?You can generally tell the difference between USB 1.0, 2.0, and 3.0 by color alone. While the size and shape may be identical, the key is to look at the color of the plastic inside the device. The USB 1.0 features a white plastic color, while USB 2.0 is black, and the USB 3.0 is blue. 3. What is the difference between USB Type A and C?The USB-A has a much larger physical connector than the Type C, Type C is around the same size as a micro-USB connector. ... The beauty of Type C is that it can be inserted any way up as the connector pins are the same on either side. 4. Are USB 2.0 and 3.0 ports the same?The A connectors still work properly so any 2.0 device with a 2.0 cable can be used with 3.0 ports or hubs. To sum up: USB 3.0 devices require 3.0 cables. ... USB 2.0 cables can be used with 3.0 ports but the transfer rate will fall back to 2.0. 5. Why is my USB 3.0 port not working?Update to the Latest BIOS, or Check USB 3.0 is Enabled in BIOS. In many cases, your motherboard will be responsible for software issues related to your USB 3.0 ports or any other ports on the motherboard. For this reason, updating to the latest BIOS may fix things.

DB9 connectors are commonly used in serial communication. This article will focus on the definition and test method of DB9 connector port and introduce DB9 port in detail. Soldering DB9 Connectors Catalog I What is a DB9 connector? II Where are DB9 Connectors used? 2.1 Communication ports 2.2 Network port 2.3 Computer video output, game controller port III How to test the quality of the serial port cable? IV Is serial cable directly connected or crossed? FAQ I What is a DB9 connector? What is DB9 connector and what are the applications of DB9 female and male connectors? Many people do not understand what is DB9 connector. In fact, DB9 connector is a common electrical connector, is one of the common D-Sub type of connectors. DB9 is the smallest model of D-Subminiature connector, DB9 female connector has 9 pin holes, while DB9 male connector is 9 pins. In addition, DB9 connector is DE9 D-sub 9-pin connector, just incorrectly called "DB9" connector, where E is the size of the shell. For example, computer first used DB25 connector as its serial and parallel port when PC serial port started to use DE9 D-sub 9-pin connector. However, due to ignorance, it was usually labeled as DB9 instead of DE9 connector, incorrectly using B to indicate the fact of shell size. So now it is common to sell DE9 connectors as DB9 connectors, and DB9 means 9-pin connector with E size shell. II Where are DB9 Connectors used? 2.1 Communication ports The most widespread use of D-subs connectors is for RS-232 serial communications, although the standard does not mandate such connectors. RS-232 devices originally used DB25, but for many applications, the less common signals were omitted, allowing the use of DB9 female and male connectors. Many uninterruptible power supply units are equipped with DB9 connectors to send signals to a connected computer through the RS-232 interface. These typically do not send data serially to the computer, but instead use a handshake control line to indicate low battery, power failure, or other conditions. However, this use is not standardized between DB connector manufacturers and may require special cables. 2.2 Network port DE9 connectors are used for some token ring networks as well as other computer networks. DB9 connectors are usually used for CAN: DB9 female connectors are located on the bus, while DB9 male connectors are located on the device. 2.3 Computer video output, game controller port III How to test the quality of the serial port cable? 1. Use a multimeter to test whether the two ends are connected directly with a multimeter to determine whether the two ends are connected, just test 2/3/5 pins. To measure the female head, you need to put the multimeter into the pin air. Because the measuring end of the multimeter is relatively thick, it is necessary to weld two relatively thin metal pins or pins with resistance to the pins of the multimeter to facilitate the measurement of the female head. Use the multimeter to measure 2/3/5 of the serial cable. When measuring, use a straight connection, 2/3/5 corresponds to 2/3/5, and cross-wire 2 to 3, 3 to 2, 5 to 5 for measurement (that is, the 2 on one end of the cross serial port is measured at the other end of 3). 2. The situation of using the serial port assistant to send and receive is to connect RXD to TXD and TXD to RXD, use the serial port assistant to short-circuit the 2/3 pin of DB9, and use the serial port assistant to send data. If there is no problem with the serial port, self-transmit and self-receive can be realized. IV Is serial cable directly connected or crossed? 1. Serial port interface and connection method Male and female headers are divided into three types: male-to-female, male-to-male, and female-to-female. The above three types of connection lines have crossover lines and straight lines, so there are a total of 6 connection modes. 2. What is the direct connection and the crossover connection serial cable: 2 pairs 2, 3 pairs 3, 5 pairs 5. Crossover serial cable: 2 to 3, 3 to 2, 5 to 5. 3. Why are there crossover and direct serial lines? The standard DB9 definition is that pin 2 is RXD and pin 3 is TXD. When designing the circuit, some people connect pin 2 to TXD and pin 3 to RXD in order to use a direct connection. If you don’t reversely connect the transceiver and the standard pin definitions when designing the circuit, you have to use a crossover cable. Under normal circumstances: the two female ends are cross wires, and one male and one female are straight lines. Communication conditions: RXD is connected to TXD, TXD is connected to RXD, and the choice is crossover or direct connection according to the circuit design. Make a serial cable: when there is only a straight cable at hand, you can cut it off. Welding 2 to 3, 3 to 2, and 5 to 5 is a crossover cable. FAQ 1. Is DB9 and VGA the same? The VGA connector can use a classic DB9 connector or (more commonly today) a DB15 style connector. ... The VGA connector (15 pin) is still widely used and while it was originally used to carry a 640 x 480 pixel format it is used to carry a variety of geometries including HDTV formats. VGA is an analog standard. 2. What does DB in DB9 stand for? The DB moniker used on multiple Aston Martin models actually stands for David Brown, who purchased Aston Martin in 1947. 3.What is a D-sub connector used for? D-Sub ports are used for connecting external devices to a computer. They are an older method of connection, but some modern computers still contain them. These ports are gradually being replaced by more efficient connection technology, such as USB and Thunderbolt. 4. Is DB9 the same as RS232? RS-232 is a signalling standard, and DB9 is a connector standard. Most cables that are intended to carry RS-232 signals, have DB9 connectors -- but some RS-232 cables have different connectors, and some cables for other signals have DB9 connectors. 5. What devices use DB9? DB9 connectors were commonly used for serial peripheral devices like keyboards, mice, joysticks, etc. Also they are used on DB9 cable assemblies for data connectivity. Today, the DB9 has mostly been replaced by more modern interfaces such as USB, PS/2, Firewire, and others. 6. What is DB 9 connector used for? The DB9 connector is mainly used in serial ports, allowing asynchronous data transmission according to the RS-232 standard (RS-232C). Note that there are DB9-DB25 adapters that easily convert a DB9 socket to DB25 and vice versa. 7. Can you connect DB9 to VGA? Quickly and easily connect your hard-wired MultiSync® monitor from the VGA video card to a 9-pin cable input. Make the right connection! This adapter allows the MultiSync® DB9 style video output port on a desktop or laptop computer to connect to a VGA (HD15) style video input port on a monitor. 8. On what type of cable would you find a DB9 connector? Serial Cable. 6ft DB9 Female to 3.5mm Serial Cable. This is a generic serial cable for devices. It has a stereo 3.5 mm Jack to DB9-F serial port. You can use this cable when you want transfer serial data back and forth from small devices like mobile phones. 9. Which pins on the db9 connector are for communication? Serial communication devices make use of 9 or 25 pin D-type connectors for their cabled connections. They are commonly designated as DB-9 or DB-25 with the number used to differentiate between the pin counts. 10. What is the difference between DB25 and db9 serial ports?

Warm hints: The word in this article is about 2600 words and  reading time is about 15 minutes. In this article, we will mainly introduce the classification, performance, and development trends of electrical connectors. Connectors, as key components of current or signal connections, are also an important part of the industrial system. Not only in aircraft, rockets, connectors are also used in microphones and televisions, which all come in various forms. It builds bridges between circuits or other components that act as current or signal connections. Catalogs I. What Is A Connector?II. Classification of Electrical ConnectorIII. Basic Performance of ConnectorsIV. The Basic Structure of ConnectorV. Development trend of Electronic Connector Technology in the FutureFAQ  I. What Is A Connector?  Connectors, an electro-mechanical device, generally refers to electrical connectors. That is, a device connects two active devices and transmits current or signal.(Connector)Connectors are a kind of component that electronic engineers often come into contact with. Its function is very simple: to bridge the communication between the blocked or isolated circuits in the circuit, so that the current can circulate. The connector is an indispensable part of an electronic device. If you look at the path of the current flow, you will always find one or more connectors. The form and structure of connectors vary greatly, which is depending on the object, frequency, power, environment, etc. For example, connectors for on-court lights and hard drives, and connectors for rocket ignition are very different. But no matter what kind of connector is, it should ensure that the current flowing smoothly, continuously, and reliably. In general terms, the connector is not just used to connected current. With the rapid development of optoelectronic technology, the carrier of signal transmission in optical fiber system is light, glass and plastic also replaced the wire in the ordinary circuit. However, connectors are also used in optical signal pathways, which act the same as circuit connectors.   (Connector)The birth of the connector came from the manufacturing technology of fighter planes. Aircraft in battle had to be refueled and repaired on the ground, and the duration of stay on the ground was an important factor in the victory or defeat of a battle. Therefore, in World War II, the US authorities are determined to reduce ground maintenance time and increase the combat time for fighter jets. They first unitized the various control instruments and machine parts, and then connect them with the connectors to form a complete system. During repair, the faulty units are taken apart and the new units are replaced and the plane will soon be able to fly into combat. After the war, AT-T Bell Labs successfully developed the Bell telephone system, followed by the rise of industries such as computers, communications, and so on, which gives more opportunities for the development of connectors derived from stand-alone technology. II. Classification of Electrical Connector Due to the increasing diversity of connectors and the emergence of new structures and applications, it is difficult to classify and name the connectors by using a fixed pattern. Here we will discuss the classification of connectors on different basis.   1. By nature of useExternal connectors (for external housing), internal connectors (for internal housing). 2. By level of connectors> Level 1  DEVICE TO PACKING : Refers to the connection between IC chips and pins(Level 1)> Level 2 COMPONENT LEAD TO CIRCCUITRY: Refers to the connection between components and PC boards(Level 2)> Level 3 BOARD To BOARD: Refers to the interconnection of PC boards(Level 3)> Level 4 SUBASSEMBLY TO SUBASSEMBLY: Refers to the connection of subsystems to subsystems(Level 4)> Level 5 SUBASSEMBLY TO I/O PORT: Refers to the connection between subsystems to I/O port(Level 5)> Level 6 SYSTEM TO SYSTEM: Refers to the connection between system to system(Level 6) 3. By Processing MethodCrimp Type, I.D.C Type, Solder Type, Z.I.F Type 4. By Usage ModeWire to Board connector, Board to Board Connectors, Wire to Wire connector, socket, Input / output connector 5. By FormsPCB board connector, Flat cable connector, Coaxial cable connector, Embedded connector, Axial connector, Circular connector, Angular connector, Connectors for printed wiring boards 6. By StructureGeneral connector, Waterproof connector, Environment-resistant connector, Airtight connector, Refractory connector 7. By Operating FrequencyLow frequency connector, High frequency connector(Bounded at 3MHz) 8. By the Universality and Related Technical StandardsLow frequency circular connector, Rectangular connector, Printed circuit connector, RF connector, Fibre connector  (This video illustrates various types of electrical connectors or "Terminals" how they are used and how to connect them.) III. Basic Performance of Connectors The basic performance of the connector can be divided into three major categories: mechanical performance, electrical performance and environmental performance. 1. Mechanical performanceAs far as the connection function is concerned, the insertion force is an important mechanical performance. Insertion force is divided into insertion force and withdrawal force (withdrawal force is also called separating force), whose requirements are different. The maximum insertion force and the minimum separating force are stipulated in relevant standards, which indicates that the insertion force should be small from the application (thus having the structure of low insertion force LIF and no insertion force ZIF), but if the separating force is too small, the contact reliability will be affected. The insertion force and mechanical life of the connectors are related to the coating quality (sliding friction coefficient) of the contact structure (positive pressure) and the alignment accuracy (alignability). 2. Electrical performanceThe main electrical performance of connectors include contact resistance, insulation resistance and dielectric strength. > Contact resistance: High quality electrical connectors should have low and stable contact resistance. The contact resistance of connectors ranges from a few mOhms to tens of mOhms. > Insulation resistance: Insulation resistance is an index of insulation performance between contacts of electrical connectors and between contacts and shells, and its order of magnitude ranges from hundreds of megohms to thousands of megohms. > Dielectric strength: Also called withstand voltage or dielectric voltage, which refers to the ability to withstand rated test voltage between connector contacts or between contacts and housing. > Other electrical performanceElectromagnetic interference (EMI) leakage attenuation is used to evaluate the shielding effect of electromagnetic interference (EMI) of connectors, which is generally measured in the frequency range of 100MHz~10GHz. For RF coaxial connectors, there are also electrical indexes such as characteristic impedance, insertion loss, reflection coefficient, VSWR, etc. Because of the development of digital technology, in order to connect and transmit high-speed digital pulse signal, a new type of connectors, i.e. high-speed signal connectors, have emerged. Correspondingly, in addition to the characteristic impedance, some new electrical indexes have appeared, such as crosstalk, delay skew and so on. 3. Environmental performanceCommon environmental performance includes temperature resistance, moisture resistance, salt spray resistance, vibration and shock resistance, etc. > Temperature resistanceAt present, the maximum operating temperature of connectors is 200℃ (except for a few special high-temperature connectors), and the lowest temperature is-65 ℃). As the current produces heat at the point of contact, resulting in temperature rise when the connector is working. Therefore, it is generally believed that the working temperature should be equal to the sum of ambient temperature and contact temperature rise. In some specifications, the maximum allowable temperature rise for connectors at rated operating currents is classified. > Moisture resistanceThe invasion of moisture will affect the insulation performance of connectors and corrode the metal parts. The constant hygrothermal test conditions are as follows: relative humidity 90%~95% (according to the product specification, up to 98 ℃), temperature 40 ±20 ℃, the test time is prescribed by the product, minimum 96 hours.  > Salt spray resistanceWhen the connector works in an environment containing moisture and salt, its metal structure and contact surface treatment layer may produce electrochemical corrosion, which will affect the physical and electrical performance of the connector. In order to evaluate the ability of electrical connectors to withstand this environment, a salt spray test was prescribed. The connector is suspended in a temperature-controlled test box and ejected with compressed air with a specified concentration of sodium chloride solution to form a salt fog atmosphere. The exposure time is prescribed by the product specification for at least 48 hours. > Vibration and shock resistance They are the important performance of electrical connectors, especially in special application environments such as aviation and aerospace, rail, and road transport. It is an important index to test the mechanical structure of the electrical connector and the reliability of electrical contact. It is clearly stipulated in the relevant test methods. The peak acceleration, duration, impulse waveform, and the time of electrical continuity interruption should be specified in the impact test. > Other environmental performanceAccording to the operation requirements, the other environmental performance of electrical connectors includes leak proofness(Air leakage, liquid pressure), liquid impregnation(the ability of a specific liquid to resist the evil habit) and low pressure, etc.   IV. The Basic Structure of Connector The basic structure of connector includes: contacts, insulator, housing, accessories. (Basic Structure)1. ContactsContact is the core part of the connector to complete the function of an electrical connection. the contact pair is usually made up of positive contact and negative contact, which is electrically connected through the insertion of negative and positive contacts.Positive contacts are rigid parts with cylindrical shapes (round pins), Square column shape (square pins), or flat shapes (inserts). Positive contacts are generally made of brass and phosphor bronze. 2. InsulatorThe insulator, also known as the base or mounting panel (insert), is used to arrange the contacts according to the required position and spacing, and to ensure the insulation between the contacts or between the contacts and the housing. Good insulation resistance, voltage resistance, and processability are the basic requirements of insulator selection. 3. HousingHousing, also called a shell, is the cover of connectors. It provides mechanical protection for built-in insulating mounting panels and pins, and alignment when plugs and sockets are plugged in, thereby securing connectors to the device. 4. AccessoriesAccessories are divided into structural accessories and mounting accessories. Structural accessories are such as rand, positioning keys, dowel pins, guide pins, connecting rings, cable clamps, sealing rings, gaskets, etc. Mounting accessories are blots, nuts, screws, spring coil, etc. Coils, etc. Most of the accessories have standard parts and general parts.  V. Development Trend of Electronic Connector Technology in the Future Connectors, as a key component of current or signal connections, are also an important part of the industrial system. With the rapid development of personal mobile terminals, home intelligent appliances, information and communication industry, transportation and new energy industry, aerospace technology, artificial intelligence, medical electronic devices, and other fields, there are higher requirements for connectors in function, appearance, performance, and use environment. 1. Development trend of miniaturization and integrationIn order to meet the requirements of portable, digital and multifunctional electronic machines, as well as production and assembly automation, electronic connectors must adjust their product structure. Products are developed to small size, low height, narrow distance, multi-function, long life, surface installation, and other directions. Miniaturization means that the center spacing of electronic connectors is smaller, and the high density is the realization of a large core number. The miniaturization of consumer electronics requires miniaturization of components, thinness, and high performance, which also promotes the development of connector products towards miniaturization and small spacing. The miniaturization of components requires higher technical requirements. This requires a strong industrial mold base to effectively support. 2. Development trend of intellectualizationToday is a world of rapid information, no matter what kind of information or technology, people are demanding more and more. With the rapid development of information and communication data, wireless interconnection has come into our daily life. From the application of smartphones, smart wearable, UAVs, unmanned reality, intelligent robot, and so on, the development of electronic connector with IC chip and control circuit is an inevitable trend. This will enable the electronic connector to master the use of electronic devices more intelligently and improve the performance of the connector itself to achieve intelligent wireless bridging. 3. Development trend of high performanceHigh-speed transmission means that modern computers, information technology, and networking technology require the time scale rate of signal transmission to reach the MHz band and pulse time to sub-millisecond, so a high-speed transmission electronic connector (connector) is required.  In order to adapt to the development of millimeter-wave technology, RF coaxial electronic connector has entered the millimeter-wave working frequency band. High current is also an important development direction of many electronic connectors. In the modern high-tech industry, there are many connectors that are used under extreme environmental conditions.  Under the conditions of ultra-high temperature, low temperature, vibration, dampness, and heat, corrosive environment, electronic connectors can be used effectively and normally. This makes connectors more demanding in the selection of raw materials, structural design, processing techniques, new high-temperature-resistant materials, and the new electroplating coating processes.  FAQ 1. What are the 3 types of connectors?Electrical connectors are classified into three types based on their termination ends: board-to-board connectors, cable/wire-to-cable/wire connectors, and cable/wire-to-board connectors. Six levels of interconnection are normally seen in electrical connectors. 2. What are electrical connectors called?Twist-on connectors are also known as wire nuts, wire connectors, cone connectors, or thimble connectors. 3. What is the use of electrical connector?An electrical connector is an electromechanical device used to join electrical conductors and create an electrical circuit. Most electrical connectors have a gender – i.e. the male component, called a plug, connects to the female component, or socket. 4. Which tool is used to attach connectors to wires?PLIERS. ⟹Pliers are tools for gripping and cutting wires or connectors. 5. How many types of electrical connections are there?There are three categories of electrical connectors: light-duty, medium-duty, and heavy-duty. Each category heading refers to how much voltage the connector can handle. A light-duty electrical power connector can carry up to 250 volts (V) of a low current. 6. What are different types of connectors?Types of Connectors:Box-to-box or input/output.Wire-to-board.Chip-to-package.Package-to-board.PC board-to-board. 7. What is a connector?A connector is essentially the social equivalent of a computer network hub. Connectors usually know people across an array of social, cultural, professional, and economic circles, and make a habit of introducing people who work or live in different circles. 8. Why do we use connectors?Connectors are an important tool for writing proficiently in English. Their purpose is to join information together within a sentence. Using connectors correctly will help ensure the meaning of your sentences are clear for readers to understand. 9. How many types of electrical connections are there? There are three categories of electrical connectors: light-duty, medium-duty, and heavy-duty. Each category heading refers to how much voltage the connector can handle. A light-duty electrical power connector can carry up to 250 volts (V) of a low current. 10.What is the most popular type of connector?In the USA for networking and audio/video, the three most popular styles are LC, SC, and ST. LC and SC tend to be the most commonly used styles. Today, ST connectors are seeing more limited usage. You May Also Like:As the Development of Technology ,Connectors Should be Linghter,Smaller and SmarterHeavy Duty Connectors from TE Connectivity Offer A Range of Connectivity Solutions for InstallationHybrid Connector Combines Floating Contact Alignment with High Speed Transmission

 As the technology landscape continues to evolve and becomes ever mor complexs,more and more traditional electronic components are having to evolve to support new capabilities expecially connectors. Even emerging technologies, whether that’s artificial intelligence, the use of big data analytics, or smart wearable devices and drones, are being appropriated by the world’s military in order to improve the effectiveness and capabilities of their armed forces. Connectors may not be considered the most technological of products, but they haven’t been immune to the mega trends sweeping through many industries, not least the need to supply components that are smaller but also lighter and smarter.The changes are significant with product performance in the military space and electrical integrity having a huge impact on connector systems and their design, whether in terms of the equipment being used by soldiers, rugged displays, communications equipment or in vehicle electronics. Bob Stanton--technology director at Omnetics said: Today’s newer electronic instruments can neither afford the space or the weight required by older cabling and connector systems.High performance product is required and it needs to offer customers space and weight benefits but without impacting on performance, reliability or functionality.”  A growing list of connector suppliers are working on replacing two or three connectors with one miniature, dense multi-functional connector, for example, and that is having an impact on the kinds of cables people are looking to choose. ODU, a supplier of connector system's, has been working on developing connectors suitable for use with multiple interfaces that will be connecting the soldier of the future with their weapons and communications as well as with military vehicles and, according to the company’s managing director, Nick Harper, has been focused on developing one connector family capable of meeting the requirements for every application. (ODU has been heavily involved with supplying over 100,000 helmet connectors as part of the Ministry of Defence's Bowman programme.) While engineers are looking to supply smaller, more compact, connectors they have to also ensure that they are able to withstand temperature extremes, vibration, and be able to operate in an environment that might be sandy, wet or dirty – all of which could compromise the integrity of the connector. New surface treatments and technologies are being developed specifically to address the extreme environmental conditions expected in the military space. Take an example, connector manufacturer, LEMO, has developed NiCorAl a corrosion resistant conductive surface treatment that offers an alternative to Cadmium. Miniaturisation “New technologies are driving continuous miniaturisation of electronic equipment for communications, computing, surveillance, sensing and navigation,” according to Stanton. “Whether soldier-worn or on-board a UAV or UGV, small size and light weight are demanded – but no performance compromises can ever be accepted.” Many of the older military specification models are becoming outdated in the face of growing demands for micro- and nano-sized connectors that are needed to address the requirements of higher-technology electronics. “Trusted military connectors like MIL-DTL-24308 D-subs are being superseded by smaller, lighter alternatives like 83513 and 32139 Micro- or Nano-Ds,” explains Stanton. “Smaller can never mean weaker, though,” he warns. “Although they have very fine pitch (0.64mm for the Nano-Ds), they must be able to withstand environmental hazards like extremes of heat and cold and exposure to corrosive chemicals.”  In order to address this, Omnetics uses open-ended beryllium-copper pins, which are shaped to maintain four continuous points of contact and are tempered for continuous spring force.  “These have actually exceeded 2000 mate/de-mate cycles in testing, and the design gives extra travel in compression and expansion to ensure continuous electrical contact even during extremely harsh vibration,”  Stanton continues, “Sockets are copper-alloy, and designed to increase contact pressure as they expand at higher ambient temperatures. When cold, the socket contracts without over-stressing the spring. Contacts are nickel/gold plated after forming, meeting ASTM B488 Type II, giving high corrosion resistance.” Soldiers can be under huge pressure in action, so speed and convenience are also critical. Stanton explained that at Omnetics we have designed innovative latching Nano-D families that connect securely without fiddly jackscrews, and which pass the stringent MIL-DTL-32139 shock and vibration specifications. Military connectors are also having to contend with another important trend and that is the dramatic increase in the amount of data that is being routed between devices and people. More data requires more sensors and where data is time critical and where interference is unacceptable connectors that are smaller and more rugged are required. Technological Arms Race “Keeping the technological upper hand is critical to ensure military success,” explained Stanton. “Today's military forces need to maintain their superiority in unfamiliar environments from mountainous deserts to urban areas and, accordingly, soldiers need to be quick on their feet, and unmanned aerial and ground vehicles are increasingly in demand for dangerous missions, close to the enemy.”  Ben Green, Head of New Business at Harwin agree with it .“A key method for protecting frontline troops and ensuring that lives are not placed into unnecessarily dangerous situations is through greater use of smart technology. The interest in unmanned aerial vehicles (UAVs) and unmanned ground vehicles (UGVs) has grown significantly, as a result.” UAVs and UGVs enable the military to undertake a number of operations - including detailed surveillance, the transportation of vital supplies and even recovery missions - without placing service personnel at risk. “These types of vehicles have to rely on the incorporation of sophisticated electronic circuitry and, in turn, the support of high reliability cabling/interconnects - so that the power needed to drive the motors for propulsion purposes and data from an array of different sensors to allow timely manoeuvring can be delivered,” Green says. “The constituent components all need to be compact and light in order to deal with space and weight constraints, so that less impact is placed on their limited energy reserves and the vehicles can cover longer distances before they have to return.” These trends are combining to drive continuous miniaturisation of electronic equipment for communications, computing, surveillance, sensing and navigation Green says. “Whether soldier-worn or on-board a UAV or UGV, small size and light weight are demanded.” To address these demands, defence agencies and their military contractors need to be able to collaborate with suppliers who can provide them with robust, high performance components in small form factors. “The connectors specified as part of UAV/UGV design and development activity, for example, as with any other military-related application, need to possess elevated levels of reliability, as well as exhibiting high degrees resilience to electro-magnetic interference (EMI),” Green contends. “Dealing with all these different aspects is clearly challenging, so engaging with the right supplier is absolutely critical,” he concludes. But there is another reason why equipment needs to be compact, lightweight, and technically advanced, according to Stanton. “Today's arms races increasingly pit professional armies against militias that are adept at harnessing powerful consumer technologies, whether that’s smartphones, mobile data, GPS or quadcopters. “Overcoming these challenges demands smart thinking about even the finest of details – and that includes the connector.”