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Overview of a Thin Film ResistorThin film resistors utilize a very thin resistive layer deposited on top of a ceramic substrate. The defining characteristic that separates thin film from thick film is the thickness of this resistive layer, which is typically around 0.1 microns (1000 Angstroms).In contrast, thick film resistors have a layer thickness that can be up to 1000 times greater (typically ranging from 10 to 100 microns). While thickness is the primary categorical difference, the two types possess distinct physical characteristics and utilize completely different fabrication techniques. Thin film resistors are the standard for high-precision technologies because they offer superior accuracy, tighter tolerances, and better stability. However, this precision comes with a higher manufacturing cost compared to their thick film counterparts.Structure of a Thin Film ResistorOverview of a Thick Film ResistorThick film resistor definition: This type of resistor is characterized by a resistive paste covering a ceramic base. While they may look identical to thin film resistors on the outside (especially in SMD chip format), they are manufactured using a screen-printing technique rather than vacuum deposition. Physically, the resistive element is significantly more robust in terms of mass, being roughly 1000 times thicker than thin film layers.Structure of a Thick Film ResistorVideo: Thin Film vs. Thick Film ResistorsVideo Description: This video primarily discusses the key differences between thin film and thick film resistors, including construction methods and performance metrics. For detailed technical data, please refer to the article below.Construction of a Thin Film ResistorThin film resistors are created through a process called vacuum sputtering (physical vapor deposition). The resistive material is sputtered onto a high-purity ceramic substrate. Following deposition, the surface is processed using ultraviolet radiation and etching techniques to create the initial resistive pattern.Common materials used include Tantalum Nitride (TaN), Nickel-Chromium (Nichrome or NiCr), and Ruthenium Oxide. Once the film is etched, the precise resistance value is achieved via laser trimming, which cuts into the film to lengthen the resistive path.Construction process of a Thin Film ResistorThe final resistance depends on the film's thickness and the laser-trimmed pattern. While axial lead versions (often called "Metal Film Resistors") deposit the film on a cylindrical core, the surface mount (SMD) versions deposit it on a flat ceramic chip. The thin film structure results in very low parasitic inductance and capacitance, making them ideal for high-frequency applications.Construction of a Thick Film ResistorA thick film resistor is produced by screen-printing (silk-screening) a conductive paste onto an insulating substrate. This paste is then fired at high temperatures to form a permanent bond. The paste consists of a mixture of a binder (glass frit), a carrier (organic solvent), and the active resistive element (metal oxides).The resistive paste is applied over a ceramic base (typically 95% Alumina), which also contains glass frit and binders to hold the structure together during the firing process.Construction process of a Thick Film ResistorThese resistors are mass-produced in massive quantities, making them extremely affordable. This is crucial for consumer electronics; by printing resistors directly onto substrates (in hybrid circuits) or using cheap SMD chips, costs are minimized. Thick film resistors can tolerate high temperatures (up to 155°C-300°C depending on the series) and are non-magnetic, making them suitable for MRI and CT scanners. Unlike thin film, thick film resistors generally have higher voltage coefficients and noise levels, but they offer excellent surge handling capability due to the larger mass of the resistive element.Thin Film Resistor Fabrication DetailsResearch into Ti/TiN (Titanium/Titanium Nitride) thin-film resistors has shown remarkable thermal stability. Electrical studies indicate the "Ti" layer has lower resistance than the TiN layer. Failures in these specific films are often analyzed using Joule heating mechanisms.Activation energies for failure have been observed at 1.3 eV (Ti layer) and 1.8 eV (TiN layer). Based on these findings, certain high-reliability Ti/TiN resistors can remain electrically stable for over 10 years if maintained below 311°C.In silicon microelectronics, films like Titanium and Tantalum Nitride serve dual purposes: as resistors and as diffusion barriers or adhesion layers. They are critical in the fabrication of MMICs (Monolithic Microwave Integrated Circuits) and RFICs due to their stable TCR (Temperature Coefficient of Resistance) and specific resistivity.Thick Film Resistor Fabrication DetailsThick film components are created by screening "pastes" onto hard substrates, usually 95% Alumina (Al2O3). This substrate is slightly less pure than the 99.6% Alumina often used for thin-film applications to ensure better adhesion of the glass frit.The firing temperature is typically around 850°C. The resistive material is usually a Ruthenium Oxide (RuO2), Iridium, or Rhenium Oxide based "cermet" (Ceramic-Metallic), NOT carbon. While the resistor body is often black, this is due to the protective epoxy encapsulation, not carbon content. A laser trim is applied to adjust the value, and a final protective glass or epoxy layer is added.Thick film is an additive process, whereas thin film is often subtractive (etching). Because the process is lower-tech (screen printing vs. vacuum chamber) and materials are less costly, thick film resistors are the standard "commodity" resistor found in almost all general-purpose electronics.Thin Film vs. Thick Film TechnologyThin Film TechnologyVacuum deposition sputters the resistive layer (usually Nichrome or Tantalum Nitride) onto the substrate. This produces a uniform metallic layer ~0.1 µm thick. Photolithography and etching are used to pattern the film, followed by laser trimming for calibration.Thin film is the choice for precision. They feature tight tolerances (down to 0.01%), low Temperature Coefficients (TCR as low as ±2 to ±5 ppm/°C), and very low current noise. They excel in high-frequency applications due to low parasitic inductance. Common uses include medical devices, precision audio, test instrumentation, and automotive engine control units.Thin Film Resistor SchematicThick Film TechnologyGaining popularity in the 1970s, thick film is now the most dominant resistor technology globally. It is the most cost-effective solution, utilizing a paste of metal oxides (Ruthenium), glass frit, and organic carriers. After printing and firing at 850°C, the layer becomes a glass-like cermet, naturally resistant to moisture.Typical characteristics include a TCR of 100 to 200 ppm/°C and tolerances of 1% to 5% (though 0.5% is available). While less precise, thick film resistors can handle higher power per unit area and significantly higher surge currents than thin film. They are found in virtually every consumer device with a battery or plug.Thick Film Resistor SchematicTypical Firing Profile for Thick Film PasteComparison of Properties: Thin Film vs. Thick FilmCharacteristicThin FilmThick FilmFilm Thickness~0.1 µm~10 to 100 µmManufacturing ProcessSputtering (Vacuum Deposition)Screen and stencil printingResistive MaterialUniform metallic film (Nichrome, TaN)Paste of Ruthenium Oxide / Glass fritTolerance±0.01% to ±1%±1% to ±5% (Standard)0.5% (High End)TCR (ppm/°C)±5 to ±50±50 to ±200Noise (dB)Low (< -30 dB)Higher (Can be +20 dB)High FrequencyExcellent (Low inductance)Good, but higher capacitanceSurge/Pulse CapabilityLower (Low mass)Higher (High mass)CostModerate to HighLowAdvantages: Thin Film vs. Thick FilmThin Film AdvantagesThick Film AdvantagesExtremely low Temperature Coefficient (TCR)Very low cost (Economical in bulk)High precision (tight tolerances)High resistance values available (up to 10 Tera Ohms)Low current noise (ideal for Audio/Amp)Robust against high voltage and surge pulsesLow parasitic inductance/capacitance (RF use)Excellent reliability in harsh environmentsHigh stability over timeAvailable in massive quantities and sizesDisadvantages: Thin Film vs. Thick FilmThin Film DisadvantagesThick Film DisadvantagesHigher manufacturing costHigher noise levelsLower power rating for the same sizeWorse temperature stability (High TCR)Susceptible to electrostatic discharge (ESD)Lower precision (typically 1% or 5%)Delicate (lower mass for absorbing heat surges)Mechanical stress can shift resistance valuesApplications ComparisonRule of Thumb: If your circuit requires 1% tolerance or looser, and standard temperature stability is acceptable, choose Thick Film for cost savings. If you need 0.1% tolerance, high frequency, or minimal drift over temperature, choose Thin Film.Thin Film ApplicationsThick Film ApplicationsPrecision: Medical Instrumentation, Aerospace, Test & Measurement EquipmentGeneral Purpose: Pull-up/Pull-down resistors in digital logicAudio: High-end audio amplifiers (low noise required)Consumer: PCs, Laptops, Televisions, Power AdaptersRF/Communication: Telecommunications, GPS, RadarAutomotive: General cabin electronics, lighting controlPower: Precision voltage references, Feedback loops in high-end power suppliesPower: Snubber circuits, generic voltage dividersWirewound Precision Resistors vs. Thin FilmWhile wirewound resistors offer the ultimate precision and stability (often better than thin film), they are bulky and inductive. Thin film bridges the gap: it is far more precise than thick film, but maintains the small form factor and high-frequency capability that wirewound resistors lack.If the application requires fast rise times (microseconds) or high frequencies (megahertz), thin film is superior to wirewound. If cost is the only driver, thick film is used. If size and high frequency are critical, thin film is the winner.Properties: Wirewound vs. Thin Film ResistorsFAQ: Thin Film vs. Thick Film ResistorsWhat is the main difference between thin and thick film resistors?The main difference is the manufacturing process and layer thickness. Thin film uses vacuum deposition (sputtering) to create a ~0.1 µm layer, resulting in high precision. Thick film uses screen printing to create a ~100 µm layer, resulting in a robust, low-cost component.Why are thin films considered "better" than thick films?"Better" depends on the metric. Thin films are better for performance: they have tighter tolerances, lower noise, and better temperature stability. However, thick films are "better" for cost and surge handling.Can I replace a thick film resistor with a thin film resistor?Generally, yes. A thin film resistor will provide better performance (lower noise, better stability) than the thick film resistor it replaces. However, check the pulse/surge rating; if the thick film resistor was chosen specifically to absorb high energy pulses, a standard thin film resistor might fail.What is the failure mode of these resistors?Thick film resistors can drift in value over time or crack under thermal stress. Thin film resistors are susceptible to electrolytic corrosion if moisture penetrates the coating, or ESD damage due to the thinness of the conductive layer. strong { font-weight: 700; color: #222; } .caption { text-align: center; font-style: italic; color: #3598db; font-size: 14px; margin-top: -10px; margin-bottom: 30px; } table { width: 100%; border-collapse: collapse; margin: 20px 0; font-size: 15px; box-shadow: 0 2px 10px rgba(0,0,0,0.05); } th, td { padding: 12px 15px; border: 1px solid #ddd; text-align: left; } th { background-color: #3598db; color: white; font-weight: bold; } tr:nth-child(even) { background-color: #f8f9fa; } tr:hover { background-color: #eef7fc; } .highlight { background-color: #e8f4fd; padding: 15px; border-left: 4px solid #3598db; margin: 20px 0; }

Introduction Everyone has heard of FPGA more or less, such as Bitcoin mining, or Microsoft said before that it will use FPGA instead of CPU in the data center. So what exactly is it? Why use it? Compared with CPU, GPU, and ASIC, what are the characteristics of FPGA? FPGA is a chip that can reconfigure circuits and is a hardware reconfigurable architecture. Through programming, users can change its application scenarios at any time, and it can simulate various parallel operations of hardware such as CPU and GPU. By interconnecting with the high-speed interface of the target hardware, the FPGA can complete the low-efficiency part of the target hardware, thereby achieving acceleration at the system level. What Is an FPGA? Catalog Introduction Ⅰ FPGA vs CPU vs GPU vs ASIC Ⅱ Five Advantages of FPGA 2.1 Performance 2.2 Time-to-Market 2.3 Cost 2.4 Stability 2.5 Long-Term Maintenance Ⅲ New Applications of FPGA Ⅳ Development Trend of FPGA Ⅴ FAQ Ⅰ FPGA vs CPU vs GPU vs ASIC The core difference between FPGA and CPU, GPU, ASIC chips, etc. is that the connection and logic layout of the underlying operation unit are not solidified. Users can program the logic unit and switch array through EDA software to configure the function, so as to realize the integration of specific functions.FPGA appears as a semi-custom circuit in the field of application-specific integrated circuits (ASIC), which not only solves the shortcomings of custom circuits, but also improves the limited number of original programmable device gate circuits. Compared with ASIC chips, an important feature of FPGA is its programmable characteristics, that is, the user can specify the FPGA to realize a specific digital circuit through the program. Furthermore, FPGA chips are one of the best choices for small batch systems to improve system integration and reliability. Figure 1. FPGA Basic Structure So why is FPGA so fast? This is all because the computer's CPU(central processing unit) and GPU(graphics processing unit) belong to the von Neumann structure, with instruction decoding and execution, and shared memory. FPGAs, on the other hand, are instruction-free and memory-free architectures that make FPGA chips much more energy-efficient than CPUs or even GPUs. Figure 2. Von Neumann Structure In the von Neumann architecture, since the execution unit (such as the CPU core) may execute any instruction, so an instruction memory, a decoder, an operator of various instructions, and branch and jump processing logic are required. Due to the complex control logic of the instruction stream, it is impossible to have too many independent instruction streams. Therefore, the GPU uses SIMD (single instruction, multiple data) to allow multiple execution units to process different data at the same pace, and the CPU also supports SIMD instruction. The function of each logic unit of the FPGA has been determined during reprogramming, and no instructions are required. Figure 3. Computer CPU If the GPU is used for acceleration, in order to fully utilize the GPU computing, the batch size cannot be too small, and the delay will be on the order of milliseconds. Using FPGA to accelerate, only microsecond-level PCle delay is required. Why is FPGA so much lower latency than GPU? This is basically an architectural difference. FPGAs have both pipeline parallelism and data parallelism, while GPUs have almost only data parallelism (with limited pipeline depth).For example, FPGA chips can change the running hardware design on the chip every few seconds, while chips such as CPU and ASIC are already solidified when they leave the factory and cannot be changed. If ASIC, CPU, GPU, etc. are built buildings, and the routes of rooms, corridors, and stairs in the building have been fixed, while the interior of FPGA is similar to the magic staircase in Hogwarts, which can change the route of room to room at any time. In addition, FPGA does not need to compile the instruction system at the software application level like CPU and GPU. To program FPGA, use hardware description language, and directly compile and burn it into a combination of transistor circuits, that is, directly use transistor circuits to implement user algorithms.The biggest feature of FPGA is its flexibility. It can realize any digital circuit you want and can customize various circuits. Reduce the shackles of special chips, truly tailor-made for your own products, you can flexibly change the design during the design process, and have field programmability, so it is especially suitable for applications that require continuous changes in physical operation logic, such as AI algorithm optimization, data center applications, etc. Architecture Throughput（int ops） Delay Flexibility CPU ~1T N/A Very High GPU ~10T ~1ms High FPGA(Stratix V) ~1T ~1us High FPGA(Stratix 10) ~10T ~1us High ASIC ~10T ~1us Low The FPGA is set up by the RAM stored on the chip to reset its working state, so the on-chip RAM needs to be programmed when working. Users can use different programming methods according to different configuration modes, which can be said to be very flexible and convenient. The FPGA has the following configuration modes:🔺Parallel Mode: Parallel PROM, Flash configures FPGA.🔺Master-Slave Mode: One PROM configures multiple FPGAs.🔺Serial Mode: Serial PROM configures FPGA.🔺Peripheral Mode: The FPGA is used as a peripheral of the microprocessor and programmed by the microprocessor. Computational performance compared with CPU: For example, Stratix series FPGAs perform integer multiplication operations, and their performance is equivalent to that of a 20-core CPU, and for floating-point multiplication operations, their performance is equivalent to an 8-core CPU.Computational performance compared with GPU: FPGA performs integer multiplication and floating-point multiplication operations. There is an order of magnitude difference in performance compared to GPU. The computing performance of GPU can be approached by configuring multipliers and floating-point operation components. Figure 4. CPU and GPU Architecture Diagram The core advantage of FPGA for performing computation-intensive tasks: tasks such as search engine sorting and image processing have strict requirements on the return time limit of results, and it is necessary to reduce the delay of computing steps. Under the traditional GPU acceleration scheme, the data packet size is large, and the delay can reach the millisecond level. Under the FPGA acceleration scheme, the PCIe latency can be reduced to the microsecond level. Driven by long-term technology, the data transmission delay between CPU and FPGA can be reduced to less than 100 nanoseconds.The FPGA can build the same number of pipelines (pipeline parallel structure) for the number of data packet steps, and the data packets can be output immediately after being processed by multiple pipelines. The GPU data parallel mode relies on different data units to process different data packets, and the data units need to be input and output consistently. For stream computing tasks, the FPGA pipeline parallel structure has a natural advantage in latency. FPGA is used to process communication-intensive tasks and is not limited by network cards. It outperforms CPU solutions in terms of packet throughput and delay, and has strong delay stability. Therefore, FPGAs have obvious advantages over CPUs when performing large data processing tasks with high repetition rates.By programming the FPGA, the user can change the internal connection structure of the chip at any time to realize any logic function. Especially in industries with immature technical standards or rapid development and change, FPGA can effectively help enterprises reduce investment risks and sunk costs, and is a functional and economical choice. Figure 5. Computer GPU With the evolution of intelligent market demand, highly customized chips (ASIC SoC) have led to a sharp increase in market risks due to the large scale of non-repetitive investment and long R&D cycle. Relatively speaking, FPGA has advantages in the field of parallel computing tasks, and can replace some ASICs in the field of high performance and multi-channel. The demand for multi-channel computing tasks in the field of artificial intelligence (AI) drives the evolution of FPGA technology to the mainstream. Figure 6. ASIC SoC Ⅱ Five Advantages of FPGA 2.1 Performance Taking advantage of hardware parallelism, FPGAs break the sequential execution model and complete more processing tasks per clock cycle, surpassing the computing power of digital signal processors (DSPs). BDTI(Big Data Test Infrastructure), a well-known analysis and benchmarking company, has published benchmarks that show that in some applications, FPGAs can handle many times more processing power per dollar than DSP solutions. Controlling input and output (I/O) at the hardware level provides faster response times and specialized functionality to meet application needs. 2.2 Time-to-Market Despite increasing time-to-market constraints, FPGA technology offers flexibility and the ability to rapidly prototype. Users can test an idea or concept and complete verification in hardware without going through the lengthy manufacturing process of custom ASIC design. This allows users to make incremental modifications and iterate FPGA designs in hours, saving weeks. Commercial off-the-shelf (COTS) hardware provides different types of I/O connected to user-programmable FPGA chips. The increasing popularity of high-level software tools reduces the learning curve and abstraction layers, and often provides useful IP cores (pre-built functions) for advanced control and signal processing. 2.3 Cost The non-recurring engineering (NRE) cost of custom ASIC design far exceeds the cost of FPGA-based hardware solutions. The huge initial investment in ASIC design shows that OEMs need to ship thousands of chips each year, but more end users need custom hardware capabilities that enable the development of tens to hundreds of systems. The nature of programmable chips means that users can save on manufacturing costs as well as long lead times for assembly. System requirements change from time to time, but the cost of changing the FPGA design is negligible compared to ASCI's huge expense. 2.4 Stability Software tools provide the programming environment, and FPGA circuits are the real "hard" implementation of programming. Processor-based systems often contain multiple layers of abstraction that can schedule tasks and share resources among multiple processes. The driver layer controls hardware resources, while the operating system manages memory and processor bandwidth. For any given processor core, only one instruction can be executed at a time, and processor-based systems face the risk of tightly time-bound tasks taking over each other at all times. FPGAs, on the other hand, do not use an operating system, and have true parallel execution and deterministic hardware that focuses on each task, reducing the chance of stability issues. 2.5 Long-Term Maintenance As mentioned above, FPGA chips are field-upgradable without the time and expense involved in redesigning ASICs. For example, digital communication protocols contain specifications that can change over time, and ASIC-based interfaces can create maintenance and forward compatibility difficulties. Reconfigurable FPGA chips can accommodate future modifications. As a product or system matures, users can enhance functionality without spending time redesigning hardware or modifying board layouts.   Ⅲ New Applications of FPGA At present, the FPGAs mainly produced by Xilinx and Altera with the highest market share, which are all based on SRAM technology, and need to be connected to an external memory to save the program when in use. When powered on, the FPGA reads the data in the external memory into the on-chip RAM, and after completing the configuration, it enters the working state. When power off, the FPGA returns to a white chip, and the internal logic disappears. In this way, the FPGA can not only be used repeatedly, but also does not require a special programmer, but only a general EPROM and PROM programmer. So Actel, QuickLogic and other companies also provide FPGAs with anti-fuse technology, which can only be downloaded once. They have the advantages of anti-radiation, high & low temperature resistance, low power consumption and fast speed. They are widely used in military and aerospace fields. FPGA cannot be erased and written repeatedly, which is troublesome and expensive in the early stage of development. Lattice is the inventor of ISP technology, which has certain characteristics in small-scale PLD applications. Early Xilinx products generally did not involve military and aerospace markets, but now a number of products such as Q Pro-R have entered such fields.In the industrial field, FPGA chips are widely used in the industrial field, and are widely used in video processing, image processing, CNC machine tools and other fields to realize signal control and operation acceleration functions. With the development of intelligence and automation technology, the industrial field is gradually shifting from human resources as the core element to intelligent unmanned factories with automation as the core element.Smart electric vehicles will be the mainstream development direction of the automotive industry in the future. At present, the application of FPGA in automotive cameras and sensors is relatively mature. In the artificial intelligence system of automatic/intelligent driving vehicles, the applicability of FPGA will be the most suitable for processing sophisticated ADAS and autonomous driving. Figure 7. FPGA for Auto In the field of automotive electronic system interface and control, FPGA chips are used to control and drive electric vehicle motor control systems, connect various in-vehicle equipment such as driving systems, instrument panels, radar, ultrasonic sensors, etc. control. In the field of video bridging and fusion, FPGA chips can be used to realize functions such as signal bridging of multiple image sensors, 3D surround view video fusion, reversing auxiliary video, and assisted driving video.In the field of communication, the number of 5G base stations has increased, and the FPGA usage of a single base station has increased, driving the increase in FPGA demand. According to estimates, the FPGA consumption of a 5G single base station is expected to increase from 1-3 blocks in the 4G period to 4-5 blocks in the 5G period. Figure 8. RFSoC FPGA Board Target 5G eFPGA technology is superior to traditional FPGA solutions in terms of performance, cost, power consumption, profitability, etc., and can provide flexible solutions for different application scenarios and different market segments. The economic trend of increasing design complexity and falling equipment costs has stimulated the market demand for eFPGA technology.   Ⅳ Development Trend of FPGA First of all, with the commercialization of the new generation of communication technology, the demand for products such as communication base stations, servers, and intelligent terminals will further expand, thereby driving the increase in the market demand for FPGA chips. At the same time, smart cities, smart factories, and consumer electronics pay more attention to the functionality of various smart IoT devices, which will drive the wide application of FPGA chips in smart IoT devices. With the development of the Internet of Vehicles technology, the scale of the use of FPGA chips in the automotive industry will increase day by day to build a more complete Internet of Vehicles and realize smarter autonomous driving functions. Therefore, with the rapid penetration of 5G, the vigorous development of AI and the increasing trend of automotive intelligence, it is expected that the demand for FPGAs in the three fields of communication, AI and automotive electronics will continue to increase in the future, which will also promote The FPGA industry continues to grow.   Ⅴ FAQ 1. What is FPGA and why it is used?The acronym FPGA stands for Field Programmable Gate Array. It is an integrated circuit that can be programmed by a user for a specific use after it has been manufactured. ... These blocks create a physical array of logic gates that can be customized to perform specific computing tasks. 2. Is FPGA faster than GPU?The difference between GPU and FPGA performance is not a static factor, but it does depend on the size of the data set. A study by Sanaullah and Herbordt [7] revealed that FPGA can compute small samples of 3D FFT tens of times faster than GPU. The difference is less clear when the data set gets bigger. 3. Is FPGA faster than CPU?A FPGA can hit the data cell faster and more often than a CPU can do it meaning the FPGA causes more results to occur during an attack. It all goes faster when an FPGA is used. And as a side benefit, no trace of all this is left on the CPU because it's never touched when an FPGA is used. 4. Are FPGAs efficient?Efficiency and Power: FPGAs are well-known for their power efficiency. A research project done by Microsoft on an image classification project showed that Arria 10 FPGA performs almost 10 times better in power consumption. 5. Is FPGA programming hard?FPGA vendors have touted their wares as ideal replacements for DSPs, CPUs, and GPUs – even for all of them in a single device – but they are notoriously difficult for software engineers to program as they are not anything like a conventional processor. 6. What can you do with FPGAs?Uses for FPGAs cover a wide range of areas—from equipment for video and imaging, to circuitry for computer, auto, aerospace, and military applications, in addition to electronics for specialized processing and more. 7. What is the difference between processor and FPGA?Microprocessor vs FPGA: A microprocessor is a simplified CPU or Central Processing Unit. ... An FPGA doesn't have any hardwired logic blocks because that would defeat the field programmable aspect of it. An FPGA is laid out like a net with each junction containing a switch that the user can make or break. 8. What language is used to program FPGA?VerilogTraditionally, FPGAs are programmed using pro-level hardware-description languages such as Verilog or VHDL. 9. How many times can you program an FPGA?There is effectively no limit to the number of times a device can be reconfigured; the configuration is stored in SRAM, which has no write limit. most Fpgas can be passively loaded from a processor, one word at a time. That processor can get the FPGA image from anywhere. 10. What are the advantages of FPGA?FPGA advantagesLong-term availabilityUpdating and adaptation at the customerVery short time-to-marketFast and efficient systemsAcceleration of softwareReal-time applicationsMassively parallel data processing 11. How do you make an FPGA?FPGA design checklistMake sure you have plenty of time to spare.Find a decent computer.If you can afford it, add a big display.Decide which operating system to use.Consider using a virtual machine (VM).Select an FPGA vendor.Pick out a suitable development board.Select an embedded processor to use. 12. What is FPGA for beginners?FPGA stands for Field Programmable Gate Array. As you may already know, FPGA essentially is a huge array of gates that can be programmed and reconfigured any time anywhere. Huge array of gates is an oversimplified description of FPGA. FPGA is indeed much more complex than a simple array of gates. 13. What is FPGA in Verilog?FPGAs are nothing, but reconfigurable logic blocks and interconnects can be programmed by Hardware Description Language like Verilog/ VHDL to perform a specific functionality. 14. Do we need to program the FPGA once powered off?If you have a SRAM-based FPGA, like the Spartan 3, then you have to program it each time it is powered up. The reason for this is that the SRAM which stores the configuration is volatile and loses the programmed configuration after power is switched off. 15. How is FPGA different from microcontroller?One of the main differences between a microcontroller and an FPGA is that an FPGA doesn't have a fixed hardware structure, while a microcontroller does. While FPGAs include fixed logic cells, these, along with the interconnects, can be programmed in parallel by using HDL coding language.

ⅠIntroduction The most common system is single-phase, which is mostly used in homes, whereas three-phase is commonly used in industrial or commercial buildings where heavy loads of power are required. Catalog ⅠIntroduction Ⅱ Three-phase Power Related Video: Ⅲ Single-phase AC Power Basics 3.1 What is Single-phase AC power? 3.2 Advantages of Single-phase 3.3 Disadvantages of Single-phase   Ⅳ 3-phase Power Explained 4.1 What is 3-phase Power? 4.2 Advantages of Three-Phase System 4.3 Disadvantages of Three-Phase System Ⅴ Why We Need 3-phase Power？ Ⅵ What Are the Differences Between Single-Phase Power and Three-Phase Power? Ⅶ FAQ   Ⅱ Three-phase Power Related Video: Three-Phase Power Explained   Three-phase Video Description: This video will take a close look at three-phase power and explain how it works. Three-phase power can be defined as the common method of alternating current power generation, transmission, and distribution. It is a type of polyphase system, and is the most common method used by electric grids worldwide to transfer power.   Ⅲ Single-phase AC Power Basics Single-phase electric power is the distribution of alternating current electric power using a system in which all of the supply voltages vary in unison. When the loads are mostly lighting and heating, with only a few large electric motors, single-phase distribution is used.   3.1 What is Single-phase AC power? Before delving into that topic, it's a good idea to first understand single-phase alternating current (AC). Single-phase alternating current (AC) power is delivered via a three-wire system consisting of one "hot" wire, one neutral wire, and one ground wire. With alternating current power, the power current or voltage reverses on a regular basis, flowing one way on the hot wire that supplies power to the load and the other way on the neutral wire. During a 360-degree phase change, a full power cycle occurs, and the voltage reverses itself 50 or 60 times per second, depending on the system in use in different parts of the world. It is 60 times or 60 hertz in North America (Hz). It is critical to note that the two current-carrying legs are always 180 degrees apart. Consider the power as riding a wave, specifically a sine wave with a defined frequency and amplitude. During each cycle, the waves on each wire pass through zero amplitude twice (see Figure 1). There is no power delivered to the load during these times. Figure1:Single-phase   These brief interruptions have no effect on residential and commercial building applications such as office environments, but they have serious consequences for the motors that power large machinery, as well as computers and other IT equipment.   3.2 Advantages of Single-phase Single-phase connections are designed for household supplies and residential homes. This is due to the fact that most appliances, such as televisions, lights, fans, refrigerators, and so on, require only a small amount of electricity to function.A single-phase connection works in a straightforward manner. It consists of a compact and lightweight unit in which the flow of electricity through the wires is reduced as the voltage increases.Because of the power reduction, it ensures that the power from a single-phase connection operates at peak efficiency and effectively transmits power.A single-phase connection is best suited for units rated up to 5 horsepower.   3.3 Disadvantages of Single-phase     Ⅳ 3-phase Power Explained Three-phase electric power (abbreviated 3), is a type of alternating current that is commonly used in power generation, transmission, and distribution. It is a type of polyphase system that uses three wires (or four if a neutral return wire is used) and is the most common method used by electrical grids around the world to transfer power.   4.1 What is 3-phase Power? As the name implies, three separate currents are provided by three-phase power systems, each separated by one-third of the time it takes to complete a full cycle. However, unlike single-phase, where the two hot legs are always 180 degrees apart, the currents in 3-phase are separated by 120 degrees. Figure 2 shows that when one line is at its peak current, the other two are not. When phase 1 reaches its positive peak, phases 2 and 3 are both at -0.5. In contrast to single-phase current, there is no point at which no power is delivered to the load. In fact, one of the lines is at a peak positive or negative position at six different points in each phase. In practice, this means that the total amount of power supplied by all three currents remains constant; there are no cyclical peaks and valleys as with single-phase. Many computers and motors used in heavy machinery are built with this in mind. Instead of having to account for the variation inherent in single-phase AC power, they can draw a steady stream of constant power. They use less energy as a result. Consider the difference between a single-cylinder and a three-cylinder engine. Both use a four-stroke engine (intake, compression, power, exhaust). With a single-cylinder engine, you only get one "power" cycle for every four-cylinder stroke, resulting in rather uneven power delivery. A three-stroke engine, on the other hand, produces power in three alternating phases (again separated by 120 degrees), resulting in smoother, more consistent, and efficient power. Figure2:Three-phase 4.2 Advantages of Three Phase System There are numerous reasons why this power is preferable to single-phase power. The single phase power equation is   Figure3: single phase power equation Which is a function that changes over time. In contrast, the three-phase power equation is   Figure4: three-phase power equation Which is a constant function that is independent of time. As a result, the single-phase power is pulsing. This has no effect on low-rated motors, but it causes excessive vibration in higher-rated motors. As a result, three-phase power is preferable for high-tension power loads. A three-phase machine has a 1.5 times higher rating than a single-phase machine of the same size. Because single-phase induction motors have no starting torque, we must provide an auxiliary means of starting, whereas three-phase induction motors are self-starting and do not require any auxiliary means. In the case of a three-phase system, the power factor and efficiency are both higher. Which is a constant function that is independent of time. As a result, the single-phase power is pulsing. This has no effect on low-rated motors, but it causes excessive vibration in higher-rated motors. As a result, three-phase power is preferable for high-tension power loads. A three-phase machine has a 1.5 times higher rating than a single-phase machine of the same size. Because single-phase induction motors have no starting torque, we must provide an auxiliary means of starting, whereas three-phase induction motors are self-starting and do not require any auxiliary means. In the case of a three-phase system, the power factor and efficiency are both higher.   4.3 Disadvantages of 3-phase Power The most significant disadvantage of a three-phase connection is that it cannot handle the overload. As a result, it may cause damage to the equipment, increasing the likelihood of costly repairs. This is due to the high cost of individual components. Because the unit voltage is so high, a three-phase power connection necessitates a significant investment in insulation. Insulation varies with voltage, and wire size is determined by power distribution.   Ⅴ Why We Need 3-phase Power？ The ability to deliver ever-increasing amounts of power is especially important as data centers and server rooms become denser. More powerful computing systems are being crammed into the same spaces that once housed servers that used a fraction of the electrical power that today's computers and networks require. Not long ago, a single IT rack of ten servers would consume a total of five kilowatts (kW). Today, that same rack may house dozens of servers, each drawing 20 or 30 kW. At those levels, efficiency is important, as even a small percentage improvement in power consumption will result in significant dollar savings over time. Another issue is wiring. Take a look at a 15 kW rack. Using single-phase power at 120 volts AC (VAC), it takes 125 amps to power the rack, which would necessitate a wire almost one-quarter inch in diameter (AWG 4) — too thick to work with easily, let alone affordably. Because three-phase is more efficient, it can deliver the same amount of power (and more) while using less wiring. To support the same 15 kW rack with 3-phase power, three wires capable of supplying 42 amps (AWG 10) are required, each less than one-tenth of an inch in diameter.   Ⅵ What Are the Differences Between Single-Phase Power and Three-Phase Power? The following are the key distinctions between a single-phase and three-phase connection. Ⅶ FAQ 1. How is 3phase power generated? Electric power is generated as three phase alternating current (AC) by turning mechanical turbines from the forces of water, steam, or other means in order to turn generators, thereby, converting the mechanical energy into electric energy. In the US, generators turn at 60 revolutions per second or at 60 hertz (Hz). 2. Why does three phase not need a neutral? A neutral wire allows the three phase system to use a higher voltage while still supporting lower voltage single phase appliances. In high voltage distribution situations it is common not to have a neutral wire as the loads can simply be connected between phases (phase-phase connection). 3. How many wires does 3 phase have? four wires Three-phase has four wires: three actives (called phases) and one neutral. The neutral wire is earthed at the switchboard. 4. How do you make 3 phase voltage? In a 3 phase system, there are three equal voltages or EMFs of the same frequency having a phase difference of 120 degrees. These voltages can be produced by a three-phase AC generator having three identical windings displaced apart from each other by 120 degrees electrical. 5. Does three-phase need a ground? Does the National Electrical Code (NEC) require a 480-volt (V), three-phase, 3-wire, delta-connected system to be grounded? No, it is optional. This article examines the NEC's electrical-system grounding provision. 6. What is the symbol for 3 phase? A three-phase system may be arranged in delta (∆) or star (Y) (also denoted as wye in some areas). 7.Is 240V single phase or 3 phase? 240V power is used in the US and parts of the world. In the US 120 / 240V 1 Phase 3 Wire is the standard for homes and 240V 3 Phase Open Delta is the standard for small buildings with large loads. In parts of the world 240V Single Phase 2 Wire is the standard for homes. 8. What is the value of 3 phase voltage? 3 phase system is expressed with line voltages. The line votage is 440 volt. Also the voltage between any one phase and neutral for a 3 phase system is 240 volts. 9. What is single-phase power used for? Single-Phase Power generates electricity to residential homes and domestic supplies, since most appliances require only a small amount of power to function, including fans, heaters, television, refrigerator, and lights. 10. Why does single phase have 2 wires? Two hot wires and one neutral wire provide the power. Each hot wire provides 120 volts of electricity. The neutral is tapped off from the transformer. A two-phase circuit probably exists because most water heaters, stoves and clothes dryers require 240 volts to operate. 11. Can we use 2 AC in single phase? You can, yes. The main MCB has a current rating of at least 25 ampere. If you use 1.5 ac, it has max load current of 7 to 8 amperes for a single ac, and the MCB size is to be selected. 12.Is 240 volt single-phase? Single Phase 120/240 It may also be called Split Phase 240. This configuration consists of 2 voltage legs that are 180 degrees apart. The voltage between the two legs (called phase to phase or line to line) is 240V and the phase to neutral voltage is 120V.  

Ⅰ IntroductionA Colpitts oscillator is one of several designs for LC oscillators, which employ a combination of inductors (L) and capacitors (C) to produce an oscillation at a specific frequency. It was invented in 1918 by American engineer Edwin H. Colpitts. The voltage divider made up of two capacitors in series across the inductor serves as feedback for the active device in the Colpitts oscillator.   CatalogⅠ IntroductionⅡ What a Colpitts Oscillator Contains?Ⅲ How the Colpitts Oscillator Works?Ⅳ Colpitts Oscillator vs Hartley OscillatorⅤ Types of Colpitts Oscillator5.1 Common Base Colpitts Oscillator5.2 Common Emitter Colpitts Oscillator5.3 Buffered Colpitts OscillatorⅥ Advantages of Colpitts OscillatorⅦ Applications of Colpitts OscillatorⅧ ConclusionⅨ Frequently Asked Questions about Colpitts OscillatorⅡ What a Colpitts Oscillator Contains?The Colpitts circuit, like other LC oscillators, is made up of a gain device (such as a bipolar junction transistor, field-effect transistor, operational amplifier, or vacuum tube) with its output connected to its input in a feedback loop containing a parallel LC circuit (tuned circuit) that serves as a bandpass filter to set the oscillation frequency. The amplifier's input and output impedances will be different, and these must be linked into the LC circuit without overdamping it. Ⅲ How the Colpitts Oscillator Works?The Colpitts oscillator is commonly used in RF applications, with a frequency range of 20KHz to 300MHz. The capacitive voltage divider configuration in the tank circuit serves as the feedback source in the Colpitts oscillator, and this arrangement provides superior frequency stability than the Hartley oscillator, which uses an inductive voltage divider system for feedback. The circuit diagram of a typical transistor-based Colpitts oscillator is shown below. Colpitts oscillator The resistors R1 and R2 in the circuit schematic provide a voltage divider biasing for the transistor. The transistor's collector current is limited by the resistor R4. The input DC decoupling capacitor is Cin, and the output decoupling capacitor is Cout. The emitter resistor, Re, is used to ensure thermal stability. The emitter by-pass capacitor is denoted by Ce. The emitter by-pass capacitor's job is to keep the amplified AC signals from crossing Re. If the emitter by-pass capacitor is missing, the amplified AC signal will drop across Re, causing the transistor's DC biasing conditions to change, resulting in lower gain. The tank circuit is made up of capacitors C1, C2, and inductor L1. Tank circuit in a Colpitts oscillator When the power source is turned on, the capacitors C1 and C2 begin to charge. They start discharging through the inductor L1 when they are completely charged. The electrostatic energy stored in the capacitors is transmitted to the inductor as magnetic flux when the capacitors are fully drained. The inductor begins to discharge and the capacitors are re-charged. Oscillation is caused by energy being transferred back and forth between capacitors and inductors. The voltage across C2 is in phase opposite that of C1, and the voltage across C2 is sent back to the transistor. The enhanced feedback signal at the transistor's base emerges across the collector and emitter. The transistor compensates for the energy lost in the tank circuit, maintaining the oscillations. One 180° phase shift is produced by the tank circuit, and the other 180° phase shift is produced by the transistor. That means the input and output are in phase, and positive feedback requires to keep oscillations going for long periods. The equation below can be used to calculate the frequency of the Colpitts oscillator's oscillations. Where L is the inductance of the tank circuit's inductor and C is the effective capacitance of the tank circuit's capacitors. The effective capacitance of the serial combination C= (C1C2)/(C1+C2) if C1 and C2 are independent capacitances. The Colpitts oscillator can be made variable by utilizing ganged variable capacitors in place of C1 and C2. Ⅳ Colpitts Oscillator vs Hartley OscillatorThe Colpitts oscillator is extremely similar to the Hartley oscillator, however they are constructed differently. The Colpitts oscillator employs a single inductor in parallel with two capacitors in series, whereas the Hartley oscillator utilizes the exact opposite, one single capacitor in parallel with two inductors in series. In high-frequency operation, the Colpitts oscillator is more stable than the Hartley oscillator. Colpitts Oscillator vs Hartley Oscillator In high-frequency operation, the Colpitts oscillator is an ideal choice. It can generate output frequencies in the Megahertz and Kilohertz ranges. Ⅴ Types of Colpitts Oscillator5.1 Common Base Colpitts OscillatorA typical Colpitts oscillator design is shown below. The Colpitts LC tank circuit operates similarly to the Hartley oscillator, however it only has a single inductor and two capacitors. Instead of the tapped inductor used in the Hartley, the capacitors create a single 'tapped' capacitor. The total capacitance in series (CTOT) of the two capacitors (connected in series) is calculated as follows: common base Colpitts oscillator The total capacitance required for the tank circuit to achieve parallel resonance at the specified frequency is given. The oscillation frequency is calculated using the same formula as the Hartley oscillator. However, in this case, the number C is the sum of the values C2 and C3 in order (CTOT). C2 and C3's values are chosen so that their ratio delivers the required proportion of feedback signal. The ratio of voltages across two capacitors in series, on the other hand, is inversely proportional to the ratio of their values, implying that the smaller capacitor has a higher signal voltage across it. The fundamental advantage of the Colpitts design is that the single inductor in the tuned circuit eliminates any mutual inductance between two coils, where the alternating magnetic field generated up around one inductor drives a current into the inductor of the other coil. This alters the resonance frequency of the tuned circuit by changing the total inductance of the coils. 5.2 Common Emitter Colpitts OscillatorThe Colpitts analog of the Common Emitter Hartley Oscillator is shown below.                              common emitter Colpitts oscillator It employs a common emitter amplifier, and because the tuned (tank) circuit tapping point is connected to the ground in this design, the tank circuit generates anti-phase waves at the top and bottom of L2, ensuring proper phase relationships for positive feedback between collector and base. The feedback is delivered to the base via C1, which also functions as a DC block, preventing the greater voltage on L1 from causing the base bias voltage to be thrown off. The supply rail (+Vcc) is connected to the tank circuit (L2, C2, and C3) through L1. Because the DC supply is significantly decoupled by huge capacitors in the DC Power supply, if the tank circuit were connected directly to the supply, there would be no anti-phase AC signal present at the top of the tank circuit. As a result, between the tuned circuit and the supply, an RF choke (L1) with a high impedance at the oscillation frequency is provided. This permits the development of a signal voltage across L1 for feedback purposes. Automatic class C bias is utilized, with the emitter only partially disconnected by a small amount of C5 to provide the previously mentioned "slide bias." The Colpitts oscillator, like the Hartley, can produce an excellent sine wave shape and has the added benefit of improved stability at very high frequencies. It's easy to spot because it's always got a "tapped capacitor" on it. The fact that any load placed on the output by circuits that the output is supplying essentially inserts a dampening resistance across the tank circuit complicates the design of a sine wave oscillator. This can have an adverse influence on both the wave shape and frequency stability of the oscillator waveform, as well as lowering the amplitude of the oscillator output by lowering the Q factor of the tuned tank circuit. 5.3 Buffered Colpitts OscillatorAs demonstrated below, feeding the oscillator output into an emitter follower buffer amplifier is a standard technique. buffered Colpitts oscillator TR1's load impedance has been changed to the RF choke, and the tank circuit is now isolated from TR1 by two DC blocking capacitors, C1 and C4. As a result, instead of a tuned amplifier, this variant of the Colpitts oscillator uses a tuned feedback channel. The emitter follower stage (R4, TR2 and R5) has a very high input impedance, which has no effect on the oscillator, and a very low output impedance, which allows it to drive loads with impedances as low as a few tens of ohms. Variations in supply voltage can also affect the frequency stability of oscillators. When good frequency stability is required, it is typical to use a stabilized power supply. Extra decoupling capacitors may be required for oscillator supplies to reduce undesired 'noise.' Automatic class C bias, which is given in this circuit by only partially disconnecting the emitter of TR1 by C5, is generally used to achieve stable amplitude. Ⅵ Advantages of Colpitts OscillatorThe Colpitts oscillator may produce very high-frequency sinusoidal pulses.It can tolerate extreme heat and cold.There is a lot of frequency stability.Both variable capacitors can be used to change the frequency.A small number of components is all that is required.Over a certain frequency range, the output amplitude remains constant.The Colpitts oscillator was created to address the shortcomings of the Hartley oscillator and is known to have no unique flaws. As a result, a Colpitts oscillator has a wide range of uses. Ⅶ Applications of Colpitts OscillatorThe Colpitts oscillator is mostly employed for fixed frequency generation due to the challenges in achieving a smooth variation of inductor and capacitor.The Colpitts oscillator is most commonly found in mobile phones and other radio frequency-controlled communications devices.The Colpitts oscillator is a great choice for high-frequency oscillation. Colpitts Oscillator is used in high-frequency oscillator-based systems.Colpitts Oscillator is utilized in a few applications where continuous and undamped oscillation is required as well as thermal stability.For applications that require a broad range of frequencies with minimal noise.Colpitts oscillator is used in a variety of SAW-based sensors.The Colpitts oscillator is used in a variety of metal detectors.A Colpitts oscillator is used in frequency modulation radio frequency transmitters.It has a wide range of uses in both military and commercial items.Signal masking-related chaotic circuits are also required in microwave applications Colpitts oscillator in various frequency ranges. Ⅷ ConclusionTo summarise, the Colpitts Oscillator consists of a parallel LC resonator tank circuit whose feedback is achieved by way of a capacitive divider. The Colpitts oscillator exists in several forms like most oscillator circuits, and the most common form is the transistor circuit. The tank sub-center circuit's tap is made at the junction of a "capacitive voltage divider" network, which feeds a fraction of the output signal back to the transistor's emitter. The 180o phase shift produced by the two capacitors in series is inverted by another 180o to produce the requisite positive feedback. The resonance frequency of the tank circuit determines the oscillation frequency, which is a purer sine-wave voltage. Ⅸ Frequently Asked Questions about Colpitts Oscillator1.What is the use of Colpitts oscillator?It is used for generation of sinusoidal output signals with very high frequencies. The Colpitts oscillator using SAW device can be used as the different type of sensors such as temperature sensor. As the device used in this circuit is highly sensitive to perturbations, it senses directly from its surface. 2.What is the basic principle of oscillator?There are many types of electronic oscillators, but they all operate according to the same basic principle: an oscillator always employs a sensitive amplifier whose output is fed back to the input in phase. Thus, the signal regenerates and sustains itself. This is known as positive feedback. 3.What is meant by Colpitts oscillator?A Colpitts oscillator, invented in 1918 by American engineer Edwin H. Colpitts, is one of a number of designs for LC oscillators, electronic oscillators that use a combination of inductors (L) and capacitors (C) to produce an oscillation at a certain frequency. 

IntroductionAs one type of relays, reed relays use an electromagnetic coil to control one or more flexible ferromagnetic metal reed switches directly. It is composed only by the contacts themselves that triggers the conduction in the secondary circuit. Reed relay switches can be used as magnetic proximity switches or relays, which are smaller in size, higher in speed and longer in working life than general mechanical switches. Here, let's explore this special relay.What is a Reed Relay? Characteristics IntroductionCatalogIntroductionⅠ A Special Relay: Reed RelayⅡ Structure Comparison: Relay vs Reed RelayⅢ Reed Relay CharacteristicsⅣ What is a Reed Relay Used For?Ⅰ A Special Relay: Reed RelayIn electronic circuits, relays are the switches which close and open the circuits contacts electronically as well as electromechanically. When the relay coil is energized or de-energized, it plays the role of automatic regulation, safety protection and circuit conversion. Relays are available with two main types. As everyone knows, relays are divided into mechanical relays and semiconductor relays.Figure 1. Mechanical Relay vs Semiconductor RelayOn the insulation detection circuit of BMS, we often use a device called PhotoMOS, which is used to switch the Wheatstone bridge. Actually, it is a semiconductor relay.Figure 2. PhotoMOS AQV258For example, AQV258 is a model we often choose.PhotoMOS is a semiconductor relay with LED as input and MOSFET as output, but we are not mainly discussing PhotoMOS today.In recent years, another device has appeared on the insulation detection circuit, which is called Reed Relay Switch, Reed Switch, Reed Relays, etc. It is also used for the switch of the Wheatstone bridge arm. Ⅱ Structure Comparison: Relay vs Reed RelayReed relay is a kind of mechanical relays, but its structure is different from the traditional electromagnetic relay. The traditional electromagnetic relay is an electrical relay that uses the suction force generated by the circuit in the input circuit between the electromagnet core and the armature to work. This kind of relay is large in size, slow in action, and limited in life, but it is reliable. With the development of electronic appliances in the direction of miniaturization, new requirements have been put forward for relays. In this case, reed relays can meet the needs of this development in many aspects.Figure 3. Electromagnetic Relay StructureThe reed relay is composed of two parts: a reed switch and a coil. Compared with other types of relays, it is more compact and has higher energy efficiency. The following describes its structure and principle in detail.As shown in the figure below, the magnetic reed switch consists of two magnetic reeds, which are sealed inside a glass tube. The two magnetic reeds have a contact overlap area at the middle end of the glass tube, and has a small gap. The inside of the glass tube is filled with inert gas, such as nitrogen, to prevent oxidation. In order to improve the strength of electrical breakdown, the inside of the glass tube can also be evacuated.Figure 4. Reed Relay StructureThe magnetic reed body is made of nickel-iron alloy, and the surface of the contact overlap area of the two magnetic reeds is plated with hard metals such as rhodium or ruthenium to play a role in wear resistance. Placing the magnetic reed switch in a magnetic field, when the two magnetic reeds are magnetized into opposite polarities, they generate attractive force, and the contact overcomes the elastic force to connect. Similarly, when the magnetic field disappears, the contact is pulled away without magnetic force.In order to allow the reed switch to be closed or opened by human control, the coil is wound on the surface of the glass tube, and the coil is energized, thus forming an electromagnet, which generates a magnetic field for the reed switch to act.Figure 5. Relay CoilTherefore, as a circuit switch device controlled by a magnetic field signal, the reed switch can be used as a sensor for counting and limiting (in the security system, it is mainly used for the production of door and window magnets). It is widely used in various communication devices. In practical applications, permanent magnets are usually used to control whether the two metal pieces are connected or not, so they are also called magnetic relay.What’s more, the more turns the coil has, the less current reed relay switch needs to work. The relationship between the number of turns and the working voltage is restricted by the following factors: the wire diameter of the coil, the number of turns, the resistivity of the conductor, and the size of the reed contact.In theory, the working principle of the reed relay is like a switch: when the permanent magnet is close to the reed switch or the magnetic field formed by the coil winding on the reed switch magnetizes the reed, the contact part of the reed will be attracted by the magnetic force. When the attractive force is greater than the elastic force of the reed, the normally open contact will attract and close; when the magnetic force is reduced to a certain extent, the contact is opened by the elastic force of the reed.Figure 6. Reed Relay Magnetic FieldThe lifespan of reed switches is shorter than that of semiconductor switches, but much longer than general electromagnetic relays. The following figure shows the operating parameters of a certain type of reed switch, which can be switched on and off millions of times.Figure 7. Life Test DataThe reason for using the reed relay in the bridge method is that it has higher insulation and withstand voltage regardless of the load end or input/output. Ⅲ Reed Relay Characteristics1) High reliabilityThe failure rate of general relays is set at 50ppm, so in order to meet this requirement, the quality level of reed switches is much higher than this standard. So far, there has not been any electromechanical device that can achieve this level of quality.2) High securityReed relay switch has excellent insulation properties. Its insulation resistance can reach up to 1015Ω, that is, its leakage current only has 10-15A. Such extremely low leakage levels are widely used in medical electronic equipment, such as probes inserted into the human body or cardiac pacemakers, because these equipment require no leakage current close to the heart, even if the current is microampere or submicroampere, which will change the electrical properties of key parts of the heart.3) High adaptabilityThe reed sensor is sealed. Because the switch components is airtightly sealed in an inert gas, it will not contact the external environment, so it can work in almost any environment without being sensitive to humidity and not affected by the outside world. At the same time, the reed switch has no special requirements for the ambient temperature and has a wide temperature adaptability. The typical working temperature range can be from -50℃ to +150℃, and no special additional conditions, restrictions or costs are required.4) Long lifespanBecause the reed switch is a wear-free component and does not use a sliding component, there will be no worn metals, ensuring practically unlimited mechanical service life. At the same time, because the contact made of inert precious metal rhodium has a high melting point, it can reduce the loss of arc power generation on the contact surface, so it is more resistant to wear and can maintain a longer working life. General reed switches can work up to a million times under low-level loads (less than 5V and lower at 10mA).5) Small sizeThe reed relay switch can be installed in a limited space and is very suitable for miniaturized equipment.6) Superior electrical performanceReed relay switches have a series of excellent electrical properties. For example, their contacts have extremely low on-resistance when they are turned on, typically as low as 50mΩ. In addition, their direct switching signals can range from a few nanovolts to thousands of volts, and the current ranges from micro An to An, etc.7) High speed operationSince each movable component has only a very small weight, the operating speed is very high, making the reed switch a part that can be used in transistor circuits or integrated circuits.Ⅳ What is a Reed Relay Used For?Reed relay switches have been widely used in many fields of automatic control systems, such as machinery, automobiles, electronics, electric power, petroleum, chemical industry, office automation, communications and other engineering. For example, in the military field, high-voltage reed relays are related to national defense components for modern weapons and equipment. Frequently Asked Questions about Reed Relay Basics and Uses1. What is a reed relay used for?Reed Relays are ideally used for switching applications requiring low and stable contact resistance, low capacitance, high insulation resistance, long life and small size. 2. What is the difference between relay and reed relay?A relay switch is composed of an electromagnet that actuates a high power switch made of two metallic contacts. ... A reed switch is composed only by the contacts themselves that triggers the conduction in the secondary circuit. 3. Why is reed relay used in a switching circuit?The reed relay consists of a switch with magnetic contacts that move under the influence of an external magnetic or the induced field from its solenoid. They have faster switching speed compared to the electromechanical ones but their switching current and voltage is lower mainly because of its contacts thickness. 4. What is required to operate a reed relay in a switching circuit?The coil surrounds the reed switch and generates the axial magnetic field needed to close the reed contacts. 5. Where is a reed switch used?Reed switches are used in fluid level sensors for brake fluid reservoirs and to monitor motor oil levels. They are also used in speed sensors for engine control and power steering. Automatic door locks, air bags, parking brakes, seat, door, and hood proximity sensors also utilize reed switches.

IntroductionIn electronics and electrical circuits, a Fuse is an electrical safety device that operates to provide overcurrent protection. In order to stop the damaging effects of overcurrent, when too much current flows through the low resistance element of the fuse, the element melts and breaks the circuit, because a special feature of the fuse is that it contains a piece of wire that melts easily. Fuses are widely used for the protection of electric motor circuits of different types. Before you read the following note, you can think about a question: what are the types of fuses and their uses?What is an Electric Fuse? and How to Prevent Short Circuit with Fuses?CatalogIntroductionⅠ Fuse Basic Overview1.1 What Are Fuses1.2 Fuse Working Principle1.3 Electrical Fuse Symbol1.4 Fuse MaterialsⅡ Electric Fuse Classification2.1 DC Fuses Basic2.2 AC Fuses BasicⅢ ConclusionⅣ Frequently Asked Questions about Fuse Types Basics and Its ApplicationsⅠ Fuse Basic Overview1.1 What Are FusesAn electrical fuse is a protection device built around a conductive strip that is designed to melt and separate in the event of excessive current. In other words, what are fuses for? The fuse breaks the circuit if a fault in an appliance causes too much current to flow. Except that, fuses are essentially temperature-sensitive devices. Even small variations from the controlled test conditions can greatly affect the predicted life of a fuse.1.2 Fuse Working PrincipleThe primary task of a fuse is to split the circuit if the circuit draws a current higher than desired, thus avoiding the harm due to short circuits.The simplest fuse type consists of a resistive part, carefully chosen for its melting point. A slight voltage drop (small enough so that the circuit downstream will not be impacted) is generated across the element when a current passes through this element, and some power is dissipated as heat. Thus, the element's temperature increases. This temperature rise is not necessary for normal currents to melt the filament. However, the melting point is easily reached if the current draw reaches the nominal current of the fuse. The resistive part melts and is disrupted by the circuit. The nominal current is determined by the thickness and length of the resistive material.To provide predictable trip currents, fuse components are made of zinc, copper, silver, aluminum, or other alloys. Over time, the element must not oxidize or corrode.1.3 Electrical Fuse SymbolWhat is the symbol of fuse? different fuse symbols in the electrical circuit diagram showed below.Electronic Symbols of Fuse1.4 Fuse MaterialsWhat are fuses made of? The material used for making fuse elements has a low melting point such as tin, lead, or zinc. A low melting point is, however, available with a high specific resistance metal shown in the table below. The material mainly used for fuse elements are tin, lead, silver, copper, zinc, aluminum, and an alloy of lead and tin. Ⅱ Electric Fuse ClassificationAfter you know what is a fuse in a circuit, the following are the types of fuse. There is a wide selection of PCB fuses in the market. Here introduce two major types: AC fuses, and DC fuses. The following note describes different types of fuses and their constriction, working characteristics.Types of Fuse Explained2.1 DC Fuses BasicCartridge FusesThis is the fused form that is the most common. In a glass envelope that is terminated by metal caps, the fuse part is encased. In a suitable holder, the fuse is mounted. As the glass envelope is transparent, whether the fuse is blown, it is easy to visually determine.This style has many versions, including the slow blow fuse and the quick blow fuse. Slow blow fuses have a larger element that can handle overcurrent and are unaffected by spikes in the appliance for a relatively short period of time. Quick blow fuses respond to existing spikes instantly.To withstand elevated temperatures, some versions of this fuse are encased in ceramic. Sand or oil is packed with fuses for high voltage applications. This is to stop arcing after it has blown between the two ends of the fuse. For direct PCB mounting, SMD variants of cartridge fuses also exist. Automotive, Blade Type & Bolted Type FusesThese fuses are designed especially for automotive systems running up to 32V and 42V at times. They come in the form of a 'sword' (a transparent plastic envelope with flat contacts) and are color-coded according to the nominal current. In other high-power circuits, some of these types are also used. Resettable Fuses/PolyfuseThese fuses are self-resetting, much as their name suggests. They contain black particles of carbon embedded inside organic polymers. The carbon black usually renders the mixture conductive. Heat, which expands the organic polymer, is created when a large current flows. The black particles of carbon are pulled apart, and conductivity decreases to the point that there is no flow of current. As temperatures decrease, conductivity is restored. The fuse does not, however, have to be replaced physically. This type of fuse is often referred to as a PTC, which means a positive temperature coefficient since the temperature rises with resistance.For computer power supplies and phone chargers, the PTC Fuse is ubiquitous. They are particularly handy here because it is difficult to replace them. They are used in aerospace devices for the same purpose.In their through-hole variants, PTCs are easily recognized by their yellow-orange colour and disc (and sometimes rectangular) form. With white markings, SMD poly fuses normally come in green or with gold markings in black. Virtually every current rating offers PTCs. Semiconductor FusesWith current flow, the power dissipated by a semiconductor increases exponentially, and semiconductors are thus used for ultrafast fuses. These fuses are commonly used to secure devices that are susceptible to even minor current spikes from semiconductor switching. Overvoltage Suppression FusesVoltage spikes may also often be dangerous to circuits, and with a fuse, an overvoltage safety system is also used to protect against both voltage and current spikes.There are NTCs (negative coefficient of temperature) put in parallel with the supply. NTC Fuses minimize resistance due to higher current flow and absorb spikes when the supply voltage spikes.Semiconductor-like devices that bidirectionally absorb voltage spikes are metal oxide varistors (MOVs). Using the linked post, you can learn more about MOV and its work.2.2 AC Fuses BasicHigh Voltage FusesIn high voltage AC transmission lines, these fuses are used where voltages can exceed several hundred kilovolts.1) HRC (High Rupture Current) FusesHRC fuses are fuses of a cartridge type consisting of a transparent steatite envelope (magnesium silicate). The fuse is packed with quartz powder that serves as an arc extinguishing agent (and, in the case of a liquid-filled HRC fuse, a non-conducting liquid like mineral oil).2) Expulsion FusesThese fuses are packed with chemicals such as boric acid, which creates heating gases. The arc is extinguished by these gases and ejected from the ends of the fuse. Copper, tin, or silver are made of fuse material. Low Voltage FusesThe low voltage fuses are divided into five types and those are rewirable, cartridge, drop out, striker, and switch fuses.1) Rewireable FusesThey are a quick fuse used in homes and offices that is reusable. A carrier and a socket are composed of them. The carrier is taken out, rewired and placed back in the socket when the fuse is blown, to restore normal service. They are slightly less effective than fuses from HRC.2) Cartridge FusesThey are very similar to DC fuses for cartridges. A transparent envelope covering the part of the fuse consists of them. It is possible to plug them in (blade type) or screw them into a fixture (bolt type).3) Drop Out FusesThey contain a spring-loaded lever arm that retracts when a fault occurs and must be rewired to restore normal service and put back in place. They are a form of fuse for expulsion.4) Striker Fuses A spring-loaded striker is provided with these fuses that can serve as a visual indication that the fuse has exploded and other switchgear is also triggered.5) Switch FusesHigh current fuses can be attached or disconnected by a handle that is manually controlled.Ⅲ ConclusionIn the field of electronics or electrical, the fuse is a small safety part in an electrical device or piece of machinery. It is considered the most crucial device which is employed in various electrical circuits. Many types of fuses with stock availability in the business can meet various circuit requirements. Ⅳ Frequently Asked Questions about Fuse Types Basics and Its Applications1. What are fuses?Fuses are sacrificial devices used to protect much more expensive electrical components from the damaging effects of overcurrent. They consist of a low-resistance metal or wire that is used to close a circuit. 2. What are the types of fuses?Different Types of Fuses – Constriction, Working & CharacteristicsDC FusesAC FusesCartridge FusesD – Type Cartridge FuseHRC (High Rupturing Capacity) Fuse or Link Type Cartridge FuseHigh Voltage FusesAutomotive, Blade Type & Bolted Type FusesSMD Fuses (Surface Mount Fuse), Chip, Radial, and Lead Fuses 3. Where are fuses used?Fuses are widely used for protection of electric motor circuits; for small overloads, the motor protection circuit will open the controlling contactor automatically, and the fuse will only operate for short circuits or extreme overload. 4. How many types of fuses are there?Fuses can be divided into two major categories, AC fuses, and DC fuses.5. What is the difference between Fuse and MCB (miniature circuit breaker)?Fuse is an electrical device that self-destructs and stops the current flow in a circuit whenever the current exceeds the predefined value. MCBs are resettable circuit protection devices that, on the occurrence of faults, stops the current flow in a circuit. 6. How do I know what fuse to use?You'll usually find the fuse rating on the side of your fuse, which will be given in amps. The fuse rating is the amount of current needed for the fuse to blow or break. When this happens, it stops the electrical power from flowing through the electrical circuit. 7. What are the different types of fuses?The fuse is the current interrupting device that breaks or opens the circuit by fusing the element and thus removes the faulty device from the main supply circuit. The fuses are mainly classified into two types, depends on the input supply voltages they are the AC fuses and the DC fuses. 8. What is the difference between AC and DC fuses?With AC circuits, the current is crossing the zero potential at 60 or 50 cycles a second. This helps in breaking the arc that forms when the fuse element melts and creates a gap. In dc circuits, the voltage does not go to a zero potential, making it more difficult to suppress the arc in the melting element's gap. 9. What is the difference between T and TL fuses?The difference between SL and TL fuses is their bases. An SL is a rejection base, while a TL is your typical edison base. The difference between S and T fuses is the same. SL and TL fuses are Loaded Link and are normally used in special, lighter applications, while S and T are used in heavier applications. 10. How do fuses protect us?The fuse breaks the circuit if a fault in an appliance causes too much current to flow. This protects the wiring and the appliance if something goes wrong. The fuse contains a piece of wire that melts easily. If the current going through the fuse is too great, the wire heats up until it melts and breaks the circuit.