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What You Need to Know about the Hot Swap PCB

CatalogIntroductionⅠ What is a Hot Swap PCB?Ⅱ Custom Keyboard - Hotswap vs. Solderable PCB    2.1 Advantages of Hotswap PCB    2.2 Disadvantages of Hotswap PCB    2.3 Advantages of Solderable PCB    2.4 Disadvantages of Solderable PCBⅢ What Is a Hotswap Mechanical Keyboard?Ⅳ Why are so few hotswap keyboards available?Ⅴ How to Make Hot-Swappable Mechanical keyboard PCB?Ⅵ Relevant Information about "Hot Swap PCB"IntroductionWhen building a custom mechanical keyboard, one of the most contentious decisions is whether to use a hotswap PCB or a solderable PCB. Is one superior to the other? This article will go over the specifics of the hot swap PCB.Ⅰ What is a Hot Swap PCB?The need to solder on switches is one of the most intimidating obstacles for people looking to build a mechanical keyboard. Hot swap PCBs, on the other hand, come to the rescue! A printed circuit board, or PCB, is the brain of your keyboard.There are two ways to connect your mechanical switches to the PCB to register inputs.1.SOLDER PCBSoldering necessitates the use of a soldering tool and solder, a low-melting metal alloy. This method entails inserting the pins of a switch through holes in your PCB and then melting the solder to connect the two. This secures the switch and creates a connection between the PCB and the switch's metal pins. When you press the switch, the signal can now transfer, register as an input, and eventually, trigger an action on your computer.Before attempting to complete this process properly, some research is required. You risk burning the solder, destroying the socket on your PCB, or messing up the switch's pins. Soldering may appear intimidating, but observing video tutorials and practicing with other objects will teach you how to do it correctly and safely.2. HOT SWAP PCBThe second, and far more straightforward method, is to install your switches using a hot swap PCB. You push your switch's pins into pre-installed sockets rather than using a soldering tool and solder. Hot swapping is similar to installing PC components  or Legos; you simply plug and play. It is quick, requires no training, and allows you to easily swap out switches.Glorious Modular Mechanical Keyboards (GMMK) all use hot swap PCBs.  making them the ideal choice for those looking for a simple, intuitive, and customizable keyboard experience.When installing switches into a hot-swap PCB, a softer surface to push against is recommended. Lining up your switch with the socket requires precision, so a softer surface reduces the possibility of bent pins. Furthermore, when removing switches, you should be gentle on the board. Ripping out a switch could result in catastrophic harm to the hot-swap socket.Note: A solder PCB  can be converted to a hot-swap PCB, but this still necessitates the use of a soldering tool. Furthermore, it is not a simple procedure that we recommend for beginners. Ⅱ Custom Keyboard  - Hotswap vs. Solderable PCB  When building a custom mechanical keyboard, one of the most contentious decisions is whether to use a hot swap PCB or a solderable PCB. Is one superior to the other?To that end, we will discuss the benefits and drawbacks of the two PCB options. The short answer is that there is no "better" PCB – it all comes down to personal preference, which is what defines the custom keyboard hobby.2.1 Advantages of Hotswap PCB  The most significant advantage of using a hotswap PCB  is the ease of switch installation, making it ideal for beginners. Simply ensure that the two pins of a switch are straight, install it to the PCB, and you're ready to go! You are not required to solder each individual switch to the PCB.Another reason why a hotswap PCB  is ideal for newcomers to the pastime is that it allows them to experiment with different switches in real-time. When you're new to the hobby, it's essential to figure out what kind of switch you like and don't like, and a hotswap PCB  makes this stage of...discovery easier.Aside from that, a hotswap PCB  simplifies keyboard tuning and maintenance. Assume you've been using your keyboard for a couple of years and you need to re-lube your switches – yes, you do need to re-lube your switches after some time.With a hotswap PCB.  you can simply remove the switches from your keyboard without having to desolder them.Tuning your stabilizers with a hotswap PCB is also not as difficult, assuming you use screw-in stabilizers. The issue is that you usually have to completely disassemble your keyboard to get to the screw-in stabilizers. Every component attached to the PCB, including the switches and plate, must be removed.While you may have fine-tuned your stabilizers during assembly, they may begin to tick later on. To be sure, you can inject lube directly into the stabilizer housing to try to solve the problem, but this doesn't always work – in my experience, it usually doesn't.2.2 Disadvantages of Hotswap PCB  You're stuck with only one layout if you use a hotswap PCB right away. Of course, some keyboards, such as the Ikki68 Aurora, provide slightly more layout options, but they still fall short of the sheer flexibility of a solderable PCB in this regard. Furthermore, you cannot use a hotswap PCB for half-plate builds. Because the switches are not as "attached" to the PCB as soldered switches are, using a half plate with a hotswap  PCB is not recommended.A half plate, as the name implies, does not cover the alphas on a keyboard. If you use a hotswap PCB with such a plate, the switches in the alphas portion are basically "suspended" without any support from the plate – this can damage a hotswap PCB,  2.3 Advantages of Solderable PCBAs previously stated, a solderable PCB allows you to design your own layout with almost no restrictions. Do you prefer a longer 7u spacebar over a 6.25u spacebar? That's fine. Would you rather have a split backspace than a full backspace? Done.A half plate with a solderable PCB, on the other hand, will provide a softer typing experience. You are typing directly on the PCB because the alphas portion of a half plate is exposed. You'll get a softer, less harsh typing experience if the PCB has flex cuts – a hotswap PCB doesn't have this kind of flexibility.Aside from that, a solderable PCB is less expensive than a hotswap PCB. The price difference isn't particularly significant – about $10 more in most cases – but it's worth noting. However, that is not the entire picture; I'll discuss this further in the following section.2.4 Disadvantages of Solderable PCBEven though a solderable PCB is less expensive than a hotswap PCB. It requires more tools to assemble, such as a soldering iron and desoldering tools. Depending on whether you already have such items, these do increase the "cost of ownership" of a solderable PCB.Assembling a keyboard with a solderable PCB requires more work because each individual switch must be soldered to the PCB. You may even damage the PCB during the assembly process if you are inexperienced with a soldering iron.The inability to easily swap out switches is, in my opinion, the most significant disadvantage of a solderable PCB. This makes a variety of keyboard maintenance tasks more difficult, such as stabilizer tuning, switch relubrication, and troubleshooting any keyboard problems.That's it. You may prefer a hotswap or solderable PCB depending on your preferences. Personally, I always use a hotswap PCB for ease of installation, even if it means I can only do a single layout or a half plate build.In addition, I review keyboard switches  on a regular basis; having a hotswap PCB makes this process much easier.Ⅲ What Is a Hotswap Mechanical Keyboard  ?Hotswap = changing switches without solderingHotswap (also known as hot-swap or hot swap) is a popular feature that Kono Store and Input Club were early adopters of. It refers to keyboards that allow for switch replacement without the use of solder. Kaihua (Kailh), a leading switch manufacturer in China, developed the market-leading hotswap  socket design shown below.How can that get confusing?Many websites state that hotswap keyboards have "hotswap switches," which is rarely the case and can lead to minor confusion. Cherry MX-style hotswap keyboard switches can be used in keyboards with the same hotswap socket pinout/plate design, but they were not designed for hotswap use. These switches can even be soldered into a conventional keyboard. The true innovation is found on the PCB (Printed Circuit Board) or, in the case of actual hotswap switches such as our contactless SILO / Keystone line, in the underlying technology.Ⅳ Why are so few hotswap keyboards available?The most significant reason is a reduction in profit — both long and short term. Hotswap sockets are slightly more expensive per keyboard. Most mass-market keyboards are generated in batches of several thousand or more, so manufacturers don't like the extra cost eating into their profit. They also make repairs very simple; when switches wear out, people are much less likely to purchase a new keyboard rather than repairing it themselves.Implementing hotswap sockets also necessitates some engineering expertise. They take up extra space on the PCB, requiring precise component placement and routing. This limits international layout support at the PCB level, which is especially important if a keyboard includes LEDs. Separate PCB designs are usually required if you want a European enter key or a split space bar in a hotswap keyboard. By reducing LED functionality, keyboards such as the Minivan, which is no longer accessible, achieve partial all-in-one success.Ⅴ How to Make Hot-Swappable Mechanical keyboard PCB  ?Hot-Swappable Sockets for DIY Mechanical Keyboard  With a hot-swappable mechanical keyboard, you can replace switches and LEDs on the fly without soldering or even turning off the keyboard. In this short video tutorial, I demonstrate how to make any printed circuit board for a mechanical keyboard hot-swappable by including footprints for Cherry MX plate switches. Other manufacturers' switches, such as Gateron and Kaihl, are compatible with the Cherry MX switches, making this a universal solution.Required HardwareSuitable printed circuit board (for example for ANAVI Macro Pad 8 maker kit)Switches made of metal3mm LEDs are optional, depending on the type of PCB and switches.KeycapsTE Connectivity / AMP 8134-HC-8P2 Holtite sockets for mechanical switches and TE Connectivity / AMP 8134-HC-5P2 Holtite sockets for 3mm LEDsTweezers, cutters and soldering irons are required tools.Holtite sockets for hot-swap  Step 1Insert the holtite sockets  into the PCB with tweezers . Because the sockets are small, take care not to lose any of them. Switch on the soldering iron. Warm each socket and push it gently. So we're using a soldering iron, but not for soldering. We're just using its heat to mount the sockets.It appears to be simpler than it is. It took some time for me to do it for all of the switches and LEDs. Each key has two holes for the switch and two holes for the LED, so you'll need four sockets of the appropriate size for each key.Step 2The following step is optional and only applies to the ANAVI Macro Pad 8 . The maker kit includes a WS2812B addressable LED strip that should be soldered to the back of the keyboard's side. Please take note of the arrow indicating the direction of the LED strip and ensure you place it correctly as shown in the video.Step 3Cut the legs of the 3mm LEDs  to ensure a good fit in the hot-swappable holtite sockets we've already installed.Step 4Put the switches, LEDs, and keycaps together. After you've completed step 1, this is a simple process since you already get a hot-swappable printed circuit board  for the mechanical keyboard.ANAVI Macro Pad 8 customized with blue Cherry MX switches and green 3mm LEDs for backlightingThe Gateron red switches, red LEDs, and white translucent keycaps that come standard with the ANAVI Macro Pad 8 are standard. In this case, however, I'm experimenting with blue Cherry MX switches, green LEDs, and dark translucent keycaps in the hot-swappable version. I bought a variety of mechanical switches, including Gateron Red, Cherry MX Blue , and Cherry MX Brown. Please keep in mind that the 3mm LED slots on the Cherry MX brown switches in the video are not present.The same method of using holtite sockets can be used on any other mechanical keyboard PCB  with a footprint for Cherry MX switches.Ⅵ Relevant Information about "Hot Swap PCB"1. Are hot-swappable PCBS good?If you're new to mechanical keyboards and not looking to learn how to solder, we recommend a PCB with hot-swap sockets as they are the most beginner friendly.2. Are solder switches hard?Soldering isn't difficult, especially with good tools, but it's still a skill which must be learned and it just doesn't make sense to risk a prized keyboard while you're learning. There are many posts here from folks who have damaged a keyboard with their first soldering attempt and looking for advice on how to fix it.3. What does a soldered PCB mean?PCB soldering is another term for the process of soldering electrical circuit boards. ... As the soldering iron melts this metal, it is then used a bit like glue to stick to pieces together. As the solder metal cools, it will re-harden into one large shape that connects the two parts.4. Can you put 3 pin switches in a 5 pin PCB?There are holes for 5-pin (PCB mount) switches, but 3-pin switches work just fine here since the plate is fastened to the PCB - alignment and stability won't be an issue. This PCB uses good quality Kailh hotswap sockets.5. Does PCB affect sound keyboard?Re: How does the PCB affect the sound of the keyboard? PCB will have minimal effect, despite being connected, it's a soft material and the plate tends to take the actual impact regardless of mount. The plate will change the sound of the ping, but more importantly it can and usually does amplify it.6. What temperature should I solder PCB?600°- 650°F (316°- 343°C) is a good place to start for lead-based solder and 650°- 700°F (343°- 371°C) for lead-free solder. You want the tip hot enough to melt the solder efficiency, but excess heat can damage components as the heat travels along the leads, and it will reduce the lifespan of the soldering tip.7. What are types of PCB?Common Types of Printed Circuit BoardsSingle Layer PCB. Single layer printed circuit boards are among some of the simplest to design and manufacture. ...Double Layer PCB. ...Multi-Layer PCB. ...High Density Interconnect (HDI) PCB. ...High Frequency PCB.8. Is Ducky hot-swappable?All standard Ducky One 3 mechanical keyboards are hot-swappable and feature Kailh's hot-swap sockets. Colored in a vibrant yellow, Kailh sockets are chosen for their impressive reliability.9. Do hot swap keyboards need soldering?All you need to do is just ensure that the two pins of a switch are straight, install it to the PCB, and…you're good to go! You don't have to go through the trouble of soldering each individual switch to the PCB. ... Other than that, a hotswap PCB makes keyboard tuning and maintenance much, much easier as well. 
kynix On 2022-01-18   5774
PCBs

A Completed Tutorial of High-Speed PCB Design

ⅠIntroductionAs electronic technology advances, there is a greater need for high-speed PCB design. Because they can work at high speeds with integrated circuits for most electronic devices, even simple ones. Some factors and parameters have to be considered when designing a high-speed PCB. Furthermore, you will discover that the fundamental PCB design rules and methods you have mastered are exactly what you need to learn. Needless to say, it will be extremely useful to PCB designers working on high-speed PCB designs.CatalogⅠIntroductionⅡ What is High-speed PCB Design?Ⅲ High-speed PCB Related VideoⅣ When Is a Printed Circuit Board Design Considered High Speed?Ⅴ High-speed PCB Design SkillsⅥ High speed PCB  Design ConsiderationsⅦ Setup for High-Speed DesignⅧ Floorplanning a High Speed PCBⅨ How to Tell If Your Project is High SpeedⅩFAQ Ⅱ What is High-speed PCB Design?High-speed PCB design is any design in which the physical characteristics of your PCB.  such as layout, packaging, interconnection, layer stack up, and so on, begin to impact the integrity of your signals. Furthermore, when you begin designing the boards and encounter issues such as delays, crosstalk, reflections, or emissions, you will enter the world of high-speed PCB design, Because of the attention paid to these issues, high-speed design is truly unique. You may be accustomed to designing a simple PCB  where you focus primarily on component placement and routing. However, it is more important to consider some factors when using a high-speed design, such as how close they are to signals, what width they will be, where you will place the traces, and what types of components they will be connected to. Furthermore, when the factors are considered, it will achieve a high level for your PCB design process.Figure1:What is High-speed PCB Design? Ⅲ High-speed PCB Related Video High-Speed PCB Design Tips - Phil's Lab #25 High-speed PCB Video Description: Quick overview of some general high-speed PCB design tips. Everything from stack-ups, controlled impedance traces, vias, and much more! Ⅳ When Is a Printed Circuit Board Design Considered High Speed?Certain characteristics can help you identify a high-speed  PCB design,  As a result, the design is fast if:It uses  HDMI , Ethernet,  SATA , PCI Express, USB, Thunderbolt, or other high-speed interfaces for fast data transfer; the circuit consists of several sub-circuits connected via high-speed interfaces (LVDS, DSI, CSI, SDIO,  DDR3 , etc.); the time of signal propagation over the track is at least 13 of the time of signal rise; the digital signal frequency is 50MHz or higher;Because the printed circuit board is so small, locating the components becomes a real challenge (especially when you come across a high-speed interface layout  ). Ⅴ High-speed PCB Design SkillsBe familiar with design software that provides advanced options.High-speed designs necessitate a plethora of complex features in your CAD software. Furthermore, there may not be many programs for hobbyists, and it rarely has advanced options based on Web suites. As a result, you must gain a better understanding of a powerful.High-speed routing  When it comes to high-speed traces.  a designer needs to understand the essential routing rules, such as not cutting ground planes and keeping trails short. As a result, keep digital lines a certain distance apart from crosstalk and shield any interference-creating elements from compromising signal integrity.Routing traces  with impedance controlImpedance matching is required for some types of signals with impedances ranging from 40 to 120 ohms. Antennae and a large number of differential pairs are examples of characteristic impedance matched hints.It is critical for designers to understand how to calculate trace width and layer stack for required impedance values. If the impedance values are incorrect, it can have a serious impact on the signal, resulting in data corruption. When creating a PCB  layout or a high-speed PCB  layout.  keep single-ended impedance Zo and differential impedance Zdiff in mind. Figure2: Parameters for Zdiff calculation Length matching traces  High-speed memory buses and interface buses have numerous lines. Because the lines can operate at high frequencies, it is critical that the signals travel from the transmitting terminal to the receiving terminal at the same time. Furthermore, it must have a feature known as length matching. As a result, most common standards define tolerance values that must match length.Figure3: High-speed PCB Design SkillsMinimizing loop areaHigh-frequency signals can cause  EMI  and EMC issues, so high-speed PCB  designers should be aware of these tips. As a result, they must follow basic rules such as having continuous ground planes, reducing loop areas by optimizing current return paths for traces.  and incorporating numerous stitching vias. Ⅵ High speed PCB  Design ConsiderationsThe importance of the PCB  layout cannot be overstated.PCB Design ConsiderationsSchematic considerationsTrace length tuningPCB materials and stack-up demands for high speedHigh-speed placement strategiesDifferential pair and trace length routing Crosstalk, impedance control, and parallelism considerationsUnderstanding stripline and microstripRouting topologies and best routing  practicesSimulators Ⅶ Setup for High-Speed DesignBefore the layout can begin, there are several design and database details that have to be addressed.SchematicWhile there is a lot to set up before you can start the layout of a high-speed design, most people don't give the schematic much thought. Designers need to check the parts, simulate the circuitry, and finish the design. Is the schematic, however, ready to be used for layout? If the designer cannot easily understand the intent of the circuitry, an unorganized schematic can make the PCB  layout difficult. High-speed signal paths, for example, must be laid out sequentially so that the designer can replicate component placement in the layout,  It's also a good idea to highlight parts of the design that you really understand.These include:Critical placement locations, as well as which side of the board certain parts may be required onKeep out zones should be established around critical components.High-speed routing data, such as topologies, measured lengths, and matched lengths.Information about a differential pair and controlled impedance. PCB LibrariesAs with any  PCB  layout.  the component footprints used for high-speed design must be checked and verified, but some additional library work may be required. Some footprints used in high-frequency or RF designs, for example, may require modifications to reduce pad sizes for signal integrity,  In addition, to accommodate high-density design requirements, some footprints may be reduced to their smallest size. However, component footprints should always adhere to industry and manufacturer specifications to the greatest extent possible to meet design for manufacturability (DFM) requirements. Many design tools, including Cadence's Allegro  PCB Editor, include online library browsing capabilities for importing vendor-specific footprint models. Materials and ComponentsBefore you begin the layout.  you must choose the materials that will be used to construct your high-speed circuit board. Harsh operating environments may necessitate a more robust board structure, and the physical properties of the materials will be required for calculated controlled impedance routing  :Consult with your manufacturer to determine whether your board will require high-speed materials.For high-speed and high-frequency applications, enhanced epoxy or PTFE materials may be a better choice.The dielectric constants of  FR-4  may be insufficient to hold the impedance values required, or the design may suffer from greater signal loss than is acceptable.The manufacturer will also need to review and confirm the PCB components. With today's supply chain issues, you'll want to make sure you have enough parts before committing to a design. Board Layer StackupSpecific board layer stack-ups are required for high-speed designs to aid in  EMI shielding and signal integrity,  The primary concern is to include a complete and continuous ground plane on an internal layer. Many boards will also have multiple ground plane layers spread across the board stack up to accommodate multiple layers of transmission line routing in microstrip or stripline configurations. The board layer stack-up must be created in the PCB CAD database or imported from another source. This is where the ability of PCB design systems to communicate directly with the vendor for stack-up information exchange, as demonstrated in the video above, can be extremely useful. Design RulesPCB design systems typically include a comprehensive set of design rules and constraints that can be applied to the design. Component and net classes will already be used in standard circuit board designs to specify spacing rules, trace widths, vias, and other constraints. With a high-speed design, a completely new set of rules should be established, including:Differential pairsSignal pathsRouting topologiesMeasured and matched trace lengthsTrace tuning parameters These rules can be set up for each design, or in many cases, imported from another layout to ease the designer’s workload. System ParametersThe parameters are the last but not least of the setups. Display parameters such as colors and fill patterns, grids, routing preferences, and a slew of others are among them. Designers can improve their tool efficiency by managing these parameters, Let's start laying out the board now that we've completed the high-speed design.Figure5: A PCB CAD system’s parameter setup menu for design colors Ⅷ Floorplanning a High Speed PCBIn a high-speed PCB layout  , there are no specific rules or standards for where components  should be placed. In general, the largest central processor IC  should be placed near the center of the board because it will typically need to interface with all other components  on the board in some way. Smaller integrated circuits (ICs) that connect directly to the central processor can be placed around the central IC  to keep routing between components  short and direct. Peripherals can then be added to the board to provide the necessary functionality.When the main controller IC  is near the center of the board, and other high-speed peripherals are placed around it, the high-speed layout works best. This is one of the reasons why motherboards have a large processor in the center of the board. The Altium Designer MiniPC project has its PCIe, DDR4, USB 3.0, and Ethernet peripherals arranged around the central FPGA SoC to facilitate routing.Figure6: high-speed PCB layoutOnce your components  are in place, you can use your design tools to begin routing your design. This is a critical aspect of high-speed board design because incorrect routing can compromise signal integrity. However, if the preceding steps were followed correctly, signal integrity is much easier to achieve. Set your impedance profile in your PCB design rules so that all routers in the design have the proper width, clearance, and spacing to maintain controlled impedance during routing. Ⅸ How to Tell If Your Project is High SpeedThere are a couple of schools of thought on this. The unfortunate reality is that there is no specific definition of what constitutes a high-speed PCB. It all comes down to a case-by-case assessment. As previously stated, if you're experiencing signal integrity issues on your PCB layout.  it's a good indication that you're working on a high-speed project.There's also the device-specific approach to consider. You'll be working on a high-speed project if you're designing a motherboard, cell phone board, or DSL router board. If you need to incorporate specific technologies into your layouts, such as HDMI, PCI Express, USB, or SATA, be aware that you will be dealing with high-speed design constraints.Figure7: Do you believe your design has a lot of traces? Take a look at this high-speed layout The final point to consider is whether you're working on a design with lumped or distributed circuits. What's the distinction? Designs with physical systems that are all small enough that they interact uniformly are referred to as lumped systems and are not fast. However, if your systems all operate independently within the confines of a larger whole, you have a distributed system and some high-speed design issues to deal with.Here is what you should remember:When the trace length becomes a significant fraction of the wavelength of the fastest signal, high-speed design considerations need to be considered.ⅩFAQ1. What is considered high speed design?High speed design specifically refers to systems that use high speed digital signals to pass data between components. The dividing line between a high speed digital design and a simple circuit board with slower digital protocols is blurry.2. What is high speed design Altium?High-Speed Design in Altium Designer. High-speed printed circuit board design is a process of balancing the circuit design requirements, device technologies, and fabrication materials and methodologies, to deliver a PCB that can transfer signals between the components, with integrity.3. What are high speed interfaces?High-Speed Serial Interface (HSSI) is a short-distance (50') communications interface that is used to interconnect routing and switching devices on slower local-area networks (LANs) with the higher-speed lines of a wide area network (WAN).4. What is high frequency PCB?High Frequency PCB is a type of PCB which is widely used in applications involving special signal transmission between objects. It is available in frequency range of 500MHz to 2GHz and is an ideal choice for mobile, microwave, radio frequency and high speed design applications.5. What is high speed signal in PCB?What is a high-speed signal in a PCB? Signals with frequencies ranging from 50 MHz to as high as 3 GHz are considered high-speed signals such as clock signals. Ideally, a clock signal is a square wave, but it is practically impossible to change its 'LOW' level to 'HIGH' level (and vice versa) instantly.
kynix On 2021-12-31   2229
Resistors

How is a PCB Made Step by Step? Video Explained

IntroductionPrinted Circuit Board(PCB) is a board of most modern electronic devices that has lines and pads that connect various points together. Even if it is a small board, its manufacturing process is very cumbersome and exquisite. Here will introduce the PCB manufacturing process steps by steps with pictures and video.How is PCB made?The following are the detailed PCB producing processes:IntroductionStep 1. PCB CAD FileStep 2. Plate ProductionStep 3. PCB Inner LayersStep 4. Board Punching and CheckingStep 5. LaminationStep 6. DrillStep 7. Copper Chemical Precipitation on the HolesStep 8. PCB Outer LayersStep 9. Computer Control and Copper ElectroplatingStep 1. PCB CAD FileThe first step in PCB production is to organize and check the PCB layout. The PCB manufacturers get the CAD files from the PCB design company, and they will convert them into a unified format-Extended Gerber RS-274X or Gerber X2, because each CAD software has its own unique file format. Then the electronic engineers will check whether the PCB layout conforms to the manufacturing process, and whether there are any defects and other issues.Figure 1. PCB CAD FileWhen making a PCB at home, the PCB layout can be printed on paper with a laser printer, and then transferred to the copper clad laminate. During the printing process, because the printer is prone to lack of ink and breakpoints, it is necessary to manually fill up the ink with an oil-based pen. Figure 2. PCB Laser PrintingHowever, the factory generally uses photocopying to print the PCB layout on the film. If it is a multi-layer PCB, the layout film photocopied on each layer will be arranged in order.Figure 3. PCB Film Arranged in OrderThen the film will be punched with alignment holes. Alignment holes are very important, which is essential to align the materials of each layer of the PCB.Step 2. Plate ProductionClean the copper plate. If there is dust, it may cause the final circuit to be short-circuited or broken.Figure 4. Clean the Copper PlateThe figure below is an example of an 8-layer PCB, which is actually made up of 3 copper clad laminates plus 2 copper films, and then glued them together with prepregs. The production sequence is to start with the middle board (4th- and 5th-layer of circuits), continuously stack together, and then fix. The production of 4-layer PCB is similar, including one core board and two copper films.Figure 5. 8-layer PCB Plate DisplayStep 3. PCB Inner LayersFirst, make the two-layer circuit of the middle core board. After the copper clad laminate is cleaned, it will be covered with a photosensitive film on the surface. This film will solidify when exposed to light, forming a protective film on the copper foil.Figure 6. PCB CoreInsert the two-layer PCB layout film and the double-layer copper clad laminate into the upper PCB layout film to ensure that the upper and lower PCB layout films are stacked accurately.Figure 7. PCB Layout Film PlacingThe machine irradiates the photosensitive film on the copper foil with a UV lamp. The transparent film is cured under the light, and there is still no cured photosensitive film. The copper foil covered under the cured film is the required PCB layout, which is equivalent to the function of the laser printer ink of the manual PCB. In addition, the copper foil covered by the black film will be corroded away, and the cured transparent film will be preserved.Figure 8. Cured Photosensitive FilmClean the uncured photosensitive film with lye, and the required copper foil circuit will be covered by the cured film.Figure 9. Clean Uncured Photosensitive FilmThen use a strong base, such as NaOH, to etch away the unnecessary copper foil.Figure 10. Copper Foil EtchingTear off the cured photosensitive film to expose the copper foil of the required PCB layout.Figure 11. Tear Off the Cured Photosensitive FilmStep 4. Board Punching and CheckingThe core board has been successfully produced. Then punch alignment holes on it to facilitate with other materials.Figure 12. Punch Alignment Holes on PCBOnce the core board is pressed together with other layers, it cannot be modified. So PCB checking is very important. The machine will automatically compare with the PCB layout drawing to find out the error.Figure 13. PCB Layout Drawing ComparisonThe first two layers of PCB boards have been made.Step 5. LaminationA new raw material is introduced here called Prepreg, which is the adhesive among the core boards(PCB layers>4), as well as the core board and the outer copper foil, and it also plays a role in insulation.Figure 14. PCB Prepreg and CopperThe lower copper foil and the two layers of prepreg have been fixed in advance through the alignment hole and the lower iron plate, and then the finished core board is also placed in the alignment hole, and finally the two layers of prepreg, a layer of copper foil and a layer of pressure-bearing aluminum plate covers the core plate.Figure 15. Fixed PCB Prepreg and CopperIn order to improve work efficiency, this factory will stack three different PCB boards together before fixing them. The upper iron plate is magnetically attracted to facilitate alignment with the lower iron plate. After the two layers of iron plates are successfully aligned by inserting the alignment pins, the machine compresses the space between the iron plates as much as possible, and then fixes them with nails.Figure 16. Fixed PCB LayersThe PCB boards clamped by the iron plates are placed on the holder, and then sent to the vacuum heat press for laminating. The high temperature can melt the epoxy resin in the prepreg and fix the core boards and copper foils together under pressure.Figure 17. PCB Layers LaminationAfter the lamination, remove the upper iron plate that presses the PCB. Then remove the pressure-bearing aluminum plate. The aluminum plate also plays the role of isolating different PCBs and ensuring the smoothness of the outer copper foil of the PCB. Finally the PCB taken out at this time will be covered by a layer of smooth copper foil.Figure 18. Remove the Upper Iron Plate and Aluminum PlateStep 6. DrillSo how to connect 4 layers of copper foils that are not in contact with each other in the PCB? First, make the through-hole through the PCB, and then metalize the hole wall to conduct electricity.Figure 19. PCB DrillPut a layer of aluminum plate on the punching machine, and then put the PCB on it. Since drilling is a relatively slow process, in order to improve efficiency, according to the number of layers of the PCB, 1 to 3 identical boards are stacked for drilling together. Finally, cover the uppermost PCB with a layer of aluminum plate. The upper and lower of aluminum plates are used to prevent the copper foil on the PCB from tearing when drilling.Figure 20. PCB DrillNext, you only need to select the correct drilling program on the computer, and the rest is done automatically by the drilling machine. The drill bit is driven by air pressure, and the maximum rotation speed can reach 150,000 revolutions per minute. Because such a high rotation speed is sufficient to ensure the smoothness of the hole wall.Figure 21. Drill ProgramThe replacement of the drill bit is also automatically completed by the machine according to the program. The smallest drill bit can reach a diameter of 100 microns, while the diameter of a human hair is 150 microns.Figure 22. Drill ReplaceIn the previous process, the molten epoxy was squeezed out of the PCB, so it needed to be cut off. Here the profiling milling machine cuts its periphery according to the correct XY coordinates of the PCB.Figure 23. Cuts PCB PeripheryStep 7. Copper Chemical Precipitation on the HolesSince almost all PCB designs use perforations to connect different layers of lines, a good connection requires a 25-micron copper film on the hole wall. The thickness of the copper film needs to be realized by electroplating, but the hole wall is composed of non-conductive epoxy resin and glass fiber board. So the first step is to deposit a layer of conductive material on the hole wall, and form a 1 micron copper film on the entire PCB surface by chemical deposition. The entire process such as chemical treatment and cleaning is controlled by the machine.Step 8. PCB Outer LayersNext, the PCB outer layer is transferred to the copper foil. The process is similar to the transfer principle of the previous PCB inner core board. The PCB layout is transferred to the copper foil by photocopying film and photosensitive film. The only difference is positive films will be used as boards.The transfer of the internal PCB layout described above uses the subtractive method, and the negative film is used as the board. The PCB is covered by the cured photosensitive film as a circuit, and the uncured film is cleaned. After the exposed copper foil is etched, the PCB layout circuit is protected by the cured film. The transfer of the outer PCB layout adopts the normal method, and the positive film is used as the board. The non-circuit area is covered by the cured photosensitive film on the PCB. After cleaning the uncured film, electroplating is performed. Where there is a film, it cannot be electroplated, and where there is no film, copper is plated first and then tin is plated. After the film is removed, alkaline etching is performed, and finally the tin is removed. So the circuit pattern remains on the board because it is protected by tin.Put the cleaned PCB on both sides of the copper foil into the laminating machine, and the photosensitive mold will be pressed onto the copper foil.Figure 24. LaminatorFix the printed PCB layout film of the upper and lower layers through the holes, and put the PCB board in the middle. Then, the photosensitive film under the light-transmitting film is cured by the irradiation of the UV lamp, which is the circuit that needs to be reserved.Figure 25. PCB Expose to the UV LightAfter cleaning off the unnecessary and uncured photosensitive film, inspect the PCB board.Figure 26. PCB CheckingClamp the PCB with clips, and electroplate the copper. As mentioned earlier, in order to ensure that the holes have sufficient conductivity, the copper film plated on the hole walls must have a thickness of 25 microns, so the entire system will be automatically controlled by the computer to ensure its accuracy.Figure 27. PCB Copper PlatingStep 9. Computer Control and Copper ElectroplatingAfter the copper film is electroplated, the computer gives instructions to electroplate a thin layer of tin. Then, check to ensure that the thickness of the plated copper and tin is correct.Figure 28. Electroplated Copper and Tin InspectionNext, a complete automated assembly line completes the etching process. Then, clean the cured photosensitive film on the PCB.Figure 29. Clean Cured Photosensitive FilmThen use a strong alkali to clean the unnecessary copper foil covered by it.Figure 30. Clean the Unnecessary Copper FoilFinally, use the tin stripping solution to strip the tin plating on the PCB layout copper foil. After cleaning, the 4-layer PCB layout is complete. Frequently Asked Questions about PCB Manufacturing Process1. Which are the techniques of PCB manufacturing?There are several PCB manufacturing methods that a PCB can be submitted to before reaching the final product. These methods include preparing the board's surface, placing components, soldering, cleaning, and inspection and testing. 2. What is PCB design process?Step 1 – The DesignStep 2 – Printing the DesignStep 3 – Creating the SubstrateStep 4 – Printing the Inner LayersStep 5 – Ultraviolet LightStep 6 – Removing Unwanted CopperStep 7 – Inspection.Step 8 – Laminating the Layers 3. Which software is best for PCB design?Top 8 Best PCB Design Software of 2021PROTEL (Altium Designer)PADS (PowerPCB)ORCADAllegroEagle (Easily Applicable Graphical Layout Editor)KicadEasyEdaFritzing 4. What is a PCB layer?A PCB is defined as a number of copper layers in a well defined sequence. Copper layers of a PCB are usually just named layers or also called SIGNAL layer. However, to define the complete PCB, other layers are required. They are usually named by their functionality and position. 5. What are the components of a PCB?Some common PCB components include:Battery: provides the voltage to the circuit.Resistors: control the electric current as it passes through them. They’re colour coded to determine their value.LEDs: light emitting diode. Lights up when current flows through it, and will only allow current to flow in one direction.Transistor: amplifies charge.Capacitators: these are components which can harbour electrical charge.Inductor: stores charge and stops and change in current.Diode: allows current to pass in one direction only, blocking the other.Switches: can either allow current or block depending if they are closed or open.
kynix On 2021-08-16   2040
Resistors

Battery Selection: Some Factors to Consider

Ⅰ IntroductionThe energy storage units of several devices we come across every day are batteries; they are available in various shapes, sizes, parameters, and shapes. They can usually be found in vehicles, emergency power sources, mobile devices, tablets, iPads, and many other portable electronic devices. But not all devices will use the same type of battery; each device has its own specifications and power supply requirements, and to choose the right battery for your application, you will need a battery selection guide. So, the considerations to consider when choosing a battery for your next electronic product design will be investigated in this post. If you are completely new to batteries, then it is recommended that you read this article on battery types and their applications before continuing further to understand the fundamentals of batteries selection.CatalogⅠ IntroductionⅡ Some Factors to ConsiderⅢ Rechargeable / Non-Rechargeable BatteriesⅣ Availability of SpaceⅤ System Operating VoltageⅥ Operating TemperatureⅦ Capacity-Power & EnergyⅧ ChemistryⅨ CostⅩ Shelf LifeⅪ How to Choose a BatteryⅫ FAQⅡ Some Factors to ConsiderYou must be aware of the important parameters involved in its activity when selecting a battery for your application. The truth of the battery is that, because no battery is ideal, there is no common form of battery for all applications. You should be able to manage the exhaustion of other parameters when you choose to use one parameter of the battery.  For example, if you want your battery to provide a lot of energy for your application, the internal resistance of the cell should be reduced, which can only be accomplished by increasing the surface area of the electrode. Inactive components such as current collectors and conductive aid are also improved by this because energy density is traded off to gain power. You must give up anything to get the other in a battery in order to get exactly what you want in your application. In the following picture, the important battery parameters are given.Now, to understand its significance and effect on battery efficiency during service, let's briefly look at each battery parameter.Ⅲ Rechargeable / Non-Rechargeable BatteriesIn deciding between a main and secondary battery, there might not be much uncertainty, you only have to decide whether you want the battery to be used once or several times. The primary (non-rechargeable) battery can be used for occasional applications such as toys, flashlights, smoke detectors, etc. They are also used in products such as pacemakers, wristwatches and hearing aids where charging is not feasible. The secondary (rechargeable) batteries can be used in applications where a standard power source such as cell phones, computers, cars, etc. is needed. Compared to primary batteries, secondary batteries often have a higher self-discharge rate because of their ability to recharge, which is an ignorant fact.Ⅳ Availability of SpaceThe batteries, including button cells, cylindrical cells, pouch cells and prismatic cells, are available in different shapes and sizes. In order to make your computer comfortably portable, the battery size really matters. AA, AAA and 9V batteries suitable for portable devices are the standard sizes available. In applications where there is less room but more power needed, lithium batteries (pouch type) are widely preferred. If the power demand is lower since they are very lightweight and the smallest of battery types, coin cells may also be considered.Ⅴ System Operating VoltageOne of the most significant characteristics of the battery, which is calculated based on the electrode & electrolyte used, is the battery voltage (Chemical Reaction). There is a common misconception that in any device, it is not the case that a fully discharged battery would have 0V. In fact, if the battery reads 0V, it's probably dead. A battery's output voltage should always be read from its nominal voltage level. Water is used as an electrolyte by the zinc-carbon battery and nickel-metal hydride battery and provides a nominal voltage of 1.2V to 2V, while the lithium-based batteries use organic electrolytes that can provide a nominal voltage of 3.2 to 4V. Most of the equipment's electronic parts run in the 3V voltage range. A single cell battery would be enough to power the equipment if you use a lithium-based battery. Note that the battery voltage will not be constant and will differ between the minimum value and the maximum value, depending on the battery power available. This is the minimum and maximum value shown below for each battery. Your nominal voltage would only be 3.2V to 4V if your circuit is running at 5V and you are charging it with a lithium battery. Boost converter circuits are used in these cases to convert the battery voltage required for the circuit to 5V. If your operating voltage is very high, like 24V or 12V, you can either use a 12V lead-acid battery or combine more than one lithium cell in series to increase the resulting output voltage if you need high power density.Ⅵ Operating TemperatureFor example, the battery operating with aqueous electrolytes can not be used in temperature conditions below 0 ° C as the aqueous electrolyte could be frozen below 0 ° C, in the same way,  the lithium-based batteries could work up to -40 ° C, but the efficiency could be reduced. The battery performance can be drastically modified by the temperature. The optimum charging rate for the lithium-ion batteries is between the temperature ranges of 20 ° C to 45 ° C. If you want to use a lower current/voltage outside this temperature range, this will result in a longer charge time. Lithium dendrite plating can be produced in the electrolyte if the temperature drops below 5 ° C or 10 ° C, which must be avoided by trickle charging.Ⅶ Capacity-Power & EnergyThe battery's strength determines the battery's runtime. Battery power/capacity is expressed in watt-hours (Wh). By multiplying the battery voltage (V) by the amount of current a battery can produce over a given amount of time, the watt-hour is determined. The battery voltage is almost set and the current that can be supplied by a battery is written on the battery, expressed in the Ampere-hour rating (Ah or mAh). Consider a 5V battery with a capacity of 2 amp-hours (Ah), so it has a power of 10Wh. The 2Ah battery will produce 2 Amps for 1 hour or 0.2A for 10 hours or 0.02A (20mA) for 100 hours. At a given discharge rate, temperature, and cut-off voltage, battery manufacturers often specify the power, where the capacity always depends on all three variables. A battery's capacity can tell us how much energy it can supply to an application. For instance, consider a 12V, 10Ah car battery, the battery's actual capacity is 120Wh (12V x 10Ah), but it will have a capacity of 36Wh in a 3.6V laptop battery that has the same 10Ah dissipation (3.6Vx 10Ah). You can see from the example that the amount of power a car battery can hold is three times higher than a laptop battery, even though they have the same Ah.High-power batteries always have quick discharge capabilities at high drain speeds, such as power tools or applications for vehicle starter batteries, with poor energy capacity for most high-power batteries.Ⅷ ChemistryYou would have learned by this time that all the characteristics of a battery are often dependent on the chemistry involved in the battery, so when selecting the type of battery, you should be more conscious. Batteries are known as Lead Acid Batteries, Alkaline Batteries, Ni-Cad Batteries (Nickel Cadmium), Ni- MH Batteries (Nickel Metal Hydride), Li-Ion (Lithium-Ion) and LiPoly (Lithium Polymer) Batteries based on the chemistry used in the process.Ⅸ CostThe battery will be one of the costly things in the Bill of Materials (BOM) for most portable electronic devices, so it will impact the total cost of your electronic applications most of the time. Therefore, you should know your product specifications and budget and then pick the right battery for your product.Ⅹ Shelf LifeNot all batteries are used directly after development, but they remain on the shelf for a long time before they are used. A battery's shelf life informs you how long it is possible to keep a battery unused. In primary batteries, the shelf life is largely known as a reality only because the secondary batteries can be recharged once they are used. The battery could sit idle there for years, for example, in a fire alarm siren device, until it detects a fire and activates the alarm. The battery maintains its output even if it is left unused for a long time, so care should be taken.Ⅺ How to Choose a BatteryNow that we've looked at the criteria that you should consider before selecting the battery for a portable electronic application, let's look at the common battery selection cases. Bear in mind that these are just tips and not difficult written guidelines.• You can use lead-acid batteries for items that consume more electricity, including projectors, large sound systems, and motorized projects. You can go for 'Sea deep cycle' batteries if you're going to have heavy battery use.• You can go for the lithium coin cells or small lithium polymer cells if your electronics need to be very small, about an inch on either side.• If you are going to manufacture the part, use inexpensive alkaline batteries of common sizes in large quantities. So the client considers it easy to replace them.• If you want the product to be user-serviceable, the battery can be adjusted by the customers themselves for batteries of 9V or AA capacity.• Use 3 Alkaline (4.5V) or 4NiMH (4.8V) cells if the circuit needs an input of approximately 5V.• Use a battery holder from your local shop to build a rechargeable battery pack and stick it with NiMH batteries and then begin recharging your battery.• If you want to replace any of the rechargeable batteries with your alkaline battery, test your system to make sure it will work at a lower voltage without any problems.• Always use a high-quality charger with sensors to ensure proper charging and trickle charging if you want your battery to have a longer life span since using a cheap charger would destroy your cells in the battery pack.How To Buy the Right Battery for Your CarⅫ FAQ1. How do I choose a battery?Factors to be considered while choosing a BatteryRechargeable / Non-Rechargeable batteriesAvailability of SpaceSystem Operating VoltageOperating TemperatureCapacity of the battery - Power & EnergyBattery ChemistryCost of Battery 2. What size battery does my car take?Your car's battery group size can be found in the battery section of the owner's manual. If you no longer have access to your original owner's manual, you may also consult the reference guides provided by battery retailers to determine the appropriate battery group size for your car. 3. How many Ah battery do I need for home?The battery you need will have to be powerful enough to provide the required power for at least 2 hours. As battery voltage is generally taken at 12 Volts, here is how you calculate the battery capacity. So, a battery with capacity equal to or higher than 140 Ah will suffice for your home. 4. How do I choose the right battery?To get the right battery power for your vehicle, you need to consider the cold cranking amps (CCA) and reserve capacity (RC). Cranking amps is the measure of your battery's starting power and should always match the standard requirements of your vehicle. Check the owner's manual for these specifications. 5. What brand of car battery lasts the longest?Best Rated Car Batteries for Long Lasting Performance 2020Optima RedTopExide Edge AGM Sealed BatteryOdyssey PC680ACDelco 94RAGM Professional
kynix On 2021-01-18   3470
Resistors

What are the Four Elements in Series and Parallel Circuits?

IntroductionSeries Circuits and Parallel Circuits are main circuit connections, also a third type of circuit involves the dual use of series and parallel connections in a circuit. Circuit connection is a kind of principle for layout diagram that shows the relationship between components drawn by physical and electrical standardized symbols for research and engineering planning. As we all know, there are two types of circuit we can make, called series and parallel. They provide solutions for analyzing performance, installing electronic and electrical products.CatalogIntroductionⅠ Series Circuits and Parallel CircuitsⅡ Series Circuits and Parallel Circuits Calculation2.1 Resistors2.2 Capacitors2.3 Inductor2.4 Switch2.5 Power Supply2.6 Series and Parallel Circuits RulesⅢ Six Circuit Design Software Tools Introduction3.1 Protel PCB Design Platform3.2 Altium Designer3.3 Quartus II3.4 Electronics Workbench (EWB)3.5 NI Multisim3.6 Allegro PCBⅣ Frequently Asked Questions about Series and Parallel CircuitsⅠ Series Circuits and Parallel CircuitsWhat is the difference between series and parallel circuits? Just have a look of the following video and words description about series circuits and parallel circuits to get the basics and differences of them.Series vs Parallel CircuitsSeries connection is one of the basic ways to connect circuit elements. The circuit formed by connecting various electrical parts in series. In the series circuit, the current through each part is equal.Parallel connection is another connection method between electrical components. Components connected in parallel are connected in multiple paths so that the current can split up, and the same voltage is applied to each component.Ⅱ Series Circuits and Parallel Circuits Calculation👉 Resistors in Series and Parallel Circuits2.1 ResistorsResistors in SeriesAs shown in the figure, n resistors connect in series. Now connect the power supply to both ends of this series circuit. According to Kirchhoff’s current law, the current given from the power supply is equal to the current through each resistor, so .According to Ohm’s law, the voltage across the k-th resistor is equal to the current through multiplied by its resistance .According to Kirchhoff’s voltage law, the voltage across the power supply is equal to the algebraic sum of the voltage across all resistors.Therefore, the equivalent resistance Req of n resistors in series is .According to Ohm’s law, the voltage across the power source is equal to the given current times the equivalent resistance .Pay attention to the voltage shared by the resistors of the series circuit is proportional.Conductance G is the reciprocal of resistance R, so the equivalent conductance of n resistors in series is Among them, Gn is the conductance of the n-th resistor.For the simple case of two resistors in series, the equivalent conductance is .Resistors in ParallelWhen linear resistors connect in parallel, the conductance (the reciprocal of resistance) is equal to the sum of the conductances of the parallel resistors, which is called the equivalent conductance, and the reciprocal is called the equivalent resistance. For example, the resistances of R1, R2, and R3, their conductances are G1, G2, and G3, respectively. The total resistance R and total conductance G of the parallel circuit are calculated according to the formula .Note: Calculate the total series and parallel resistance of a circuit using Apogeeweb's Parallel and Series Resistor Calculator. 👉 Capacitors in Series and Parallel Circuits2.2 CapacitorsCapacitors in SeriesAs shown in the figure, n capacitors are connected in series. From the definition of capacitor, it can be obtained that the current passing through the k-th capacitor is equal to its capacitance multiplied by the voltage change rate across it:According to Kirchhoff’s current law, the current i given from the power source (ac or dc) is equal to the current passing through each capacitor, so According to Kirchhoff’s voltage law, the voltage across the power supply is equal to the algebraic sum of the voltage across all capacitors:The voltage change rate of the power supply end is .Therefore, the equivalent capacitance Ceq of n capacitors in series is Each capacitor has a “voltage rating” set by its manufacturer. Assuming that the working voltage exceeds the voltage rating of the capacitor, it may cause capacitor failure. In order to avoid it, several similar capacitors can be connected in series to make the algebraic sum of the voltage rating greater than the operating voltage. However, this will also reduce the equivalent capacitance of the circuit.Capacitors in ParallelAs shown in the figure, n capacitors are connected in parallel. From the definition of capacitor, it can be obtained that the current ik through the k-th capacitor is equal to its capacitance Ck multiplied by the voltage change rate across it:According to Kirchhoff’s voltage law, the voltage across the power supply is equal to the voltage across each capacitor:According to Kirchhoff’s current law, the current given from the power source (dc or ac) is equal to the algebraic sum of the current through each capacitor: Therefore, the equivalent capacitance Ceq of n capacitors in parallel is .Note: Calculate the total series and parallel capacitance of a circuit using Apogeeweb's Series and Parallel Capacitance Calculator. 👉 Inductors in Series and Parallel Circuits2.3 InductorInductor in SeriesAs shown in the figure, n inductors are connected in series. According to the method described above, the equivalent inductance can be calculated as .Among them, Ln is the inductance of the n-th inductor.The magnetic field generated by the inductor will be coupled with the winding coil of the adjacent inductor. So it is difficult to avoid the mutual influence of the adjacent inductors. The mutual inductance M of physical quantities can give a measure of this influence.A series circuit composed of two inductors L1 and L2, and the mutual inductance Ms.1) Assuming that the magnetic fields or fluxes generated by two inductors are in the same direction, the equivalent mutual inductance Leq is expressed by the equation: 2) Assuming that the magnetic fields or fluxes generated by two inductors are in opposite directions, Leq is expressed by the equation:For a parallel circuit with three or more inductors, it is necessary to consider the self-inductance of each inductor and the mutual inductance among the inductors, which makes the calculation more complicated. The equivalent inductance is the algebraic sum of all self-inductance and mutual inductance.For example, a series circuit composed of three inductors will involve three self-inductances and six mutual inductances. The self-inductances of the three inductors are M11, M22, and M33, and the mutual inductances are M12, M13, M21, M23, M31, and M32.Equivalent inductance is .Since the mutual inductance between any two inductors is equal to each other, the latter two sets of mutual inductance can be combined:Inductors in ParallelN ideal inductors without mutual inductance are connected in parallel. Similar to the method described above, the equivalent inductance Leq can be calculated as .Among them, Li is the inductance of the i-th inductor.The above equation describes an ideal case where n inductors are connected in parallel without mutual inductance.A parallel circuit composed of two inductors with inductances L1 and L2 and mutual inductance M:1) Assuming that the magnetic fields or fluxes generated by two inductors are in the same direction, the equivalent mutual inductance Leq is expressed by the equation: 2) Assuming that the magnetic fields or fluxes generated by two inductors are in opposite directions, Leq is expressed by the equation:For a parallel circuit with three or more inductors, it is necessary to consider the self-inductance of each inductor and the mutual inductance among the inductors, which makes the calculation more complicated. 👉 Switch in Series and Parallel Circuits2.4 SwitchSwitch in SeriesTwo or more switches are connected in series to form an or gate circuit. Assuming a power supply is connected to both ends of the circuit, current will only flow when all switches are closed.Switch in ParallelTwo or more switches are connected in parallel to form an or gate circuit. Assuming that a power supply is connected to both ends of this circuit, even though any one of the switches is closed, current will flow. 👉 Power Supply in Series and Parallel Circuits2.5 Power SupplyPower Supply in SeriesFor example, assuming that several cells in the battery pack are connected in series to form a power source, the voltage across the power source is the algebraic sum of the voltages across all cells.Power Supply in ParallelFor example, assuming that a battery pack uses several single batteries with the same voltage connected in parallel as a power source, the voltage across the power source is equal to the voltage across the single battery.Note: Get more info from Switching Power Supply Circuit Diagram with Explanation. 2.6 Series and Parallel Circuits RulesHow to judge whether the electrical circuits are connected in series or in parallel? Series and parallel are the two most basic forms of circuit connection, and there are certain differences between them. So get to know their basic characteristics well according to the following specific methods.(1) Visual CheckLook at the connection form of electrical parts in the circuit. The one by one in sequence is series; the one paralleled between two points of the circuit is parallel.(2) Current FlowWhen the current flowing from the positive pole of the power supply to each element in turn shows that the circuit is in series; when the current flows to two branches and get together at a certain place finally, it indicates that the circuit is in parallel.(3) Removing ComponentsRemove one electrical part at will to see whether other electrical components are working normally. If the circuit can continue to work, then the connection relationship of this circuit is in parallel, otherwise, it is in series. Ⅲ Six Circuit Design Software Tools Introduction3.1 Protel PCB Design PlatformProtel PCB is a CAD software for the circuit industry launched by Protel Systems Pty Ltd in 1985, and has rebranded to Altium Designer. It has many advantages compared with many EDA software for circuit designers. Almost all circuit companies use it. The early Protel PCB was mainly used as a printed board automatic wiring tool. It ran in DOS and had fewer hardware requirements. It can run under the 1M memory of a 286 machine without a hard disk. However, it’s less functional, only electrical schematic drawing and printed board design functions, and the PCB layout rate of automatic wiring is also low.It is a professional circuit board drawing tool. It includes electrical schematic drawing, analog circuit and digital circuit mixed signal simulation, multilayer PCB design, programmable logic device design, chart generation, circuit table generation, and supports macro operations, etc. And it has a client/server architecture. PROTEL is also compatible with some other design software file formats, such as ORCAD, PSPICE, EXCEL, etc. Using automatic routing of multi-layer can achieve 100% layout rate of high-density PCBs.3.2 Altium DesignerAltium Designer is one of the most popular of the high end PCB design software packages on the market today. It provides a single, unified application that incorporates all the technologies and capabilities necessary for complete electronic products, which mainly runs on the Windows operating system. This software provides designers with brand-new design solutions through the perfect integration of schematic design, circuit simulation, PCB drawing editing, topology logic automatic routing, signal integrity analysis and design output, etc. When using this software, the quality and efficiency of circuit design can be greatly improved.Fully inheriting the functions and advantages of the previous series of versions of Protel 99SE and Protel DXP, Altium Designer has many improvements and many high-end features. The platform broadens the traditional interface of board-level design and fully integrates FPGA design functions and SOPC design implementation functions, allowing engineers to integrate FPGA in system design with PCB design and embedded design. With these advantages, Altium Designer requires higher computer system performance than the previous version. 3.3 Quartus IIThe Altera Quartus II design software is a multiplatform design environment that easily adapts to your specific needs in all phases of FPGA and CPLD design. In other words, Quartus II software delivers the highest productivity and performance for Altera FPGAs, CPLDs, and HardCopy ASICs. It is a comprehensive CPLD/FPGA development software, and supports schematics, VHDL, VerilogHDL and AHDL (Altera Hardware supports Description Language) and other design input forms. Quartus II embedded with its own synthesizer and simulator, can complete the process of design input to the hardware configuration. It can run in Windows, Linux and Unix. Use Tcl scripts to complete the design process, and it also provides a complete user graphical interface design method. Quartus II has the characteristics of fast running speed, unified interface, centralized function, easy to learn and easy to use.Quartus II provides a fully integrated development which independent of circuit structure, with all the features of digital logic design, including:1. You can use the schematic diagram, structural block diagram, VerilogHDL, AHDL and VHDL to complete the circuit description, and save it as a design entity file.2. Chip (circuit) plane layout wiring editing3. With LogicLock region, users can build and optimize the system, and add subsequent modules that have little or no impact on the performance of the original system.4. Powerful logic synthesis tool5. Complete circuit function simulation and sequential logic simulation6. Timing analysis and critical path delay analysis7. Signaltap ii logic analyzer can be used for embedded logic analysis.8. Support the addition and creation of software source files, and link them to generate programming files.9. Use the combined compilation method to complete the overall design process at one time.10. Automatically locate compilation errors.11. Efficient period programming and verification12. Read into standard EDIF, VHDL and Verilog netlist files.13. It can generate VHDL and Verilog netlist files used by third-party EDA software.3.4 Electronics Workbench (EWB)EWB is is a mixed-mode SPICE-based electronics design and simulation tool, launched by Interactive Image Technology Co., Ltd. in the early 1990s. It is used for mixed simulation of analog circuits and digital circuits. With this powerful software, you can directly see the output of various circuits on the screen.Compared with other EDA software, EWB is a smaller software, and its function is relatively single. However. its simulation function is very powerful, almost 100% simulation results of real circuits. It provides parts such as multimeters, oscilloscopes, signal generators, frequency sweepers, logic analyzers, digital signal generators, logic converters, etc., and its device library contains many transistor components, integrated circuits and digital gate circuit chips from large companies.  In addition, components that are not in the device library can also be imported externally. Among many circuit simulation software, EWB is the easiest to use. Its working interface is very intuitive. The schematic diagram and various tools are in the same window. People who have never touched it can use the software proficiently with a short-time learning. For electronic designers, it is an excellent EDA tool. For many circuits, you can know its results without using a soldering iron. If you want to change components or change parameters, you only need to click the mouse. It can also be used as an auxiliary teaching software for electrical knowledge.3.5 NI MultisimMultisim is a Windows-based simulation tool launched by National Instruments (NI) Co., Ltd.. It is industry standard SPICE simulation and circuit design software for analog, digital, and power electronics in education and research. It includes graphical input of circuit schematics, circuit hardware description language input, and has rich simulation analysis capabilities. Engineers can use it to interactively build circuit schematics and simulate the circuit.With SPICE simulation, designers can quickly capture, simulate and analyze new designs without knowing SPICE deeply, which also makes it more suitable for electronics education. Through Multisim and virtual instrument technology, PCB designers and electronics educators can complete a complete integrated design process from theory to schematic capture and simulation to prototype design and testing.NI Multisim software is an EDA tool software specially used for electronic circuit simulation and design. As a personal desktop electronic design tool running in Windows, NI Multisim is a complete integrated design environment. Its computer simulation and virtual instrument technology can solve the problem of disconnection between theoretical teaching and actual reality experiment. Students can easily reproduce the theoretical knowledge they have learned through computer simulation, and can use virtual instrument technology to create their own instruments. It has an intuitive graphical interface, abundant components, powerful simulation capabilities, abundant testing instruments and complete analysis methods. NI Multisim software is a not bad teaching tool.3.6 Allegro PCBAllegro PCB is an advanced PCB design routing tool introduced by Cadence. It provides a good and interactive working interface, and powerful and complete functions. Provide the most perfect solution for the current high-speed, high-density, multi-layer complex PCB design and wiring, with the combination of its front-end products Cadence, OrCAD, and Capture. Allegro has a complete constraint setting. Users only need to set the wiring rules as required. The wiring design requirements can be met without violating DRC, thus saving tedious manual inspection time and improving work efficiency. It can also define parameters such as minimum line width or line length to meet the various requirements of today's high-speed circuit board wiring. Allegro PCB enables you to do high-speed design, RF antenna, flex-circuitry, and design for manufacturing (DFM) technology.For the drawing and modification functions of copper foil that the industry attaches great importance to, Allegro provides a simple and convenient inner layer division function, as well as the ability to review the inner layer of the positive and negative film. For copper paving, it can also be divided into dynamic copper or static copper, which can be used for different applications. Dynamic copper parameters can be divided into different levels of settings for all copper, single copper or single object, so as to meet the requirements of different connection effects or spacing values to match the special settings due to design requirements. Ⅳ Frequently Asked Questions about Series and Parallel Circuits1. What is the difference between parallel and series circuits?In a parallel circuit, the voltage across each of the components is the same, and the total current is the sum of the currents flowing through each component. ... In a series circuit, every device must function for the circuit to be complete. If one bulb burns out in a series circuit, the entire circuit is broken. 2. What are the rules for series and parallel circuits?Rules regarding Series and Parallel CircuitsVoltage drops add to equal total voltage.All components share the same (equal) current.Resistances add to equal total resistance. 3. What are the similarities and differences between series and parallel circuits?Series circuits are designed so that the current through each component is the same, whereas parallel circuits are designed so that the voltage through each component is the same. 4. Why is resistance different in series and parallel?In a series circuit, the output current of the first resistor flows into the input of the second resistor; therefore, the current is the same in each resistor. In a parallel circuit, all of the resistor leads on one side of the resistors are connected together and all the leads on the other side are connected together. 5. Which software is best for circuit design?Based on Proto-Electronics client preferences, we have drawn up the top 10 best electronics CAD software programmes.EagleAltiumProteusKiCadCadence OrCAD PCB DesignerDesignSparkProtelCadstar
kynix On 2021-01-05   6060
Resistors

PCB Design: How to Draw Circuit Diagram of PCB?

IntroductionPCB exists in every electronic device. A fully functional PCB is mainly used to create connections between components, such as resistors, capacitors, inductors, diodes, transistors, integrated chips, etc. It is the carrier of the entire logic circuit. Sound PCB design can save production costs, and achieve good circuit performance and heat dissipation effect. PCB designs vary in complexity according to product needs. This article mainly talks about wiring, one of the basics of PCB design.PCB Design: From Idea to Schematic to PCBCatalogIntroductionⅠ PCB Basics: Wiring RulesⅡ Three PCB Wiring MethodsⅢ PCB Design: Wire InspectionⅣ Complete PCB Design Projects Inspection4.1 General PCB Design Inspection Projects4.2 PCB Electrical Characteristics Checking Projects4.3 PCB Physical Characteristics Checking Projects4.4 PCB Mechanical Design Factors4.5 PCB Installation Requirements4.6 PCB Pull-out Requirements4.7 PCB Mechanical Considerations4.8 PCB Electrical Considerations4.9 Electronics Inspection Before Into A PCBⅤ ConclusionⅠ PCB Basics: Wiring Rules1. The area within 1mm from the edge of the PCB board and within 1mm around the mounting hole will not take wiring.2. The power line width should not be less than 18mil; the signal line width should not be less than 12mil; the cpu input and output lines should not be less than 10mil (or 8mil); the line spacing should not be less than 10mil.3. It is necessary noted that the power line and the ground line should be as radial as possible, and the signal line must not be looped.4. Ground circuit rulesThe loop area formed by the signal line should be as small as possible. The smaller the loop area, the less external radiation and the less interference from the outside. An example is shown in the figure below:5. Crosstalk controlHere crosstalk refers to the mutual interference caused by long parallel wiring between different networks on the PCB, which caused by the distributed capacitance and inductance between the parallel lines. The main measures to overcome it are:a. Increase the spacing of parallel wiring and follow the 3W rule. To ensure that the distance between the lines is large enough, when the distance between the line and the center of the line is not less than 3 times the line width (as shown in the figure below). If the line center distance is not less than 3 times the line width, 70% of the line electric fields will not interfere with each other, which is called 3W rule.b. Insert a grounded isolation wire between the parallel wires. Reduce the distance between the wiring layer and the ground plane.6. The direction control rules of routing:The routing directions of adjacent layers are orthogonal. Different signal lines in the same direction on adjacent layers should be avoided to reduce unnecessary interlayer crosstalk. When the signal rate is high, use a ground plane to isolate each wiring layer, in other words, isolate each signal line with ground line. The neighbouring wires used in the input and output end of the circuit shouldn’t be parallel to prevent the feedback, and it is best to add a ground wire between these wires.7. Open loop inspection rules for wiring:Generally, it is not allowed to have a floating wiring at one end, because of the "antenna effect" and unnecessary interference radiation and reception, which may bring unpredictable results.8. Impedance matching inspection rulesThe wiring width of the same network should be kept the same. Line width variations will bring uneven line characteristic impedance, and reflection will occur when the transmission speed is high. This situation should be avoided in the design. Under certain conditions, such as the lead wires of the connector and the similar structure of the lead wires of the BGA package, the change of the line width may not be avoided, so that the length of the middle inconsistent part should be minimized.9. Wiring closed loop inspection rules:Prevent signal lines from forming self-loops between different layers. Such problems are prone to occur in multilayer board design, and it will cause radiation interference. As shown below:10. The branch length control rule of wiring:Try to control the length of branches, and the general requirement is Tdelay≤Trise/20.11. Resonance rules of wiring:For high-frequency signal design, the wiring length must not be an integer multiple of its wavelength to avoid resonance.12. Line length control rules:In fact, it refers to the short-circuit rule. When designing, you should keep the wiring length as short as possible to reduce interference problems caused by unnecessary lines. Especially for some important signal lines, such as clock lines, be sure to place oscillators close to the device. In the case of driving multiple devices, the network topology should be decided according to the specific situation.13. Parallel input and output wires on the PCB board should be avoided as far as possible to avoid parallel. It is best to place a ground wire between the two wires to avoid circuit feedback coupling.14. Digital ground and analog ground should be separated. For low-frequency circuits, single-point parallel grounding should be used. High-frequency circuits should be grounded in series with multiple points. For digital circuits, the ground wire should be closed into a loop to improve anti-noise capability.15. The wiring and via distribution of the whole circuit board should be uniformity. When the outer signal of the circuit board has a large blank area, auxiliary lines should be added to make the lines distribution on the board basically balanced.16. The low-frequency circuit can be grounded at a single point in parallel, and the actual wiring can be connected in series and then grounded in parallel. The high-frequency circuit can be grounded in series with multiple points. The ground wire should be short and thick. For high-frequency components, a large area ground foil can be used. The ground wire should be as thick as possible. If the ground wire is a very thin, the ground potential will change with the current, which reduces the noise resistance.17. Multilayer boards should be as symmetrical as possible when designing the laminated structure, as well as the wiring density and copper layout of each layer to reduce warpage and reduce EMI during soldering.18. The signal line should not cross the power supply and ground. The signal reference plane should be as complete as possible.19. Impedance controlThe signal lines that need impedance control must be wired in strict accordance with the calculated data, in addition, it is necessary to tell manufacturers it. For signal lines that do not require it, the impedance should be calculated to prevent unnecessary interference.20. Grid copper should be used less in low frequency circuits. Although it can effectively reduce the problem of large area copper skin blistering. When using grid copper, you need to consider the electrical length of the grid line and the working frequency of the circuit board. If using grid copper, the power supply should also be coated with solid copper as much as possible.21. A group of buses with the same attribute should be wired side by side as much as possible, and the length should be as equal as possible. Ⅱ Three PCB Wiring MethodsThe wires should take the shortest route between components according to the specified wiring rules. Limit the coupling between parallel wires as much as possible. Good PCB design requires the minimum number of wiring layers, and also requires fair use of the widest wire and the largest pad size corresponding to packaging density. For example, rounded corners and smooth inner corners design may avoid some electrical and mechanical problems, therefore, sharp corners and sharp corners in the wire should be avoided. Here introduces three main PCB routing methods; right-angle wiring, differential wiring, and serpentine wiring to illustrate PCB layout:A. The influence of right-angle wiring on the signal is mainly reflected in three aspects:1. The corner can be equivalent to the capacitive load on the transmission line to slow down the rise time.2. Discontinuous impedance will cause signal reflection.3. The EMI generated by the right-angle tip reaches the RF field above 10GHz. Such a right-angle is likely to develop into the source of high-speed problems. B. To figure out what is differential wiring, you must first understand what is differential signal. In a word, the driving end sends two equal and inverted signals, and the receiving end judges the logic state "0" or "1" by comparing the difference between the two voltages. The pair of traces carrying differential signals is called differential traces. Compared with ordinary single-ended signal traces, differential signals have the most obvious advantages in the following three aspects:1. Have Strong anti-interference ability. Because the coupling between the two differential traces occurs, when there is noise interference from the outside, they are almost coupled to the two lines at the same time. However, the receiving end only cares about the difference between the two signals. Therefore, the external common mode noise can be completely canceled.2. It can effectively suppress EMI. Due to the opposite polarity of the two signals, the electromagnetic fields radiated by them can cancel each other out. What’s more, the tighter the coupling, the less the electromagnetic energy leaked to the outside world.3. The timing positioning is accurate. Because the switch change of the differential signal is located at the intersection of the two signals. Unlike ordinary single-ended signals, which rely on the high and low threshold voltages to judge. Timing positioning is less affected by the process and temperature, and also more suitable for circuits with low amplitude signals. The current popular LVDS (low voltage differential signaling) refers to this small amplitude differential signaling technology. C. Serpentine line is a type of wiring method often used in PCB layout. Its main purpose is to adjust the delay to meet the system timing design requirements. The two most critical parameters are the parallel coupling length (Lp) and the coupling distance (S). Obviously, when a signal is transmitted on a serpentine trace, the parallel line segments will be coupled in a differential mode. The smaller the S, the greater the Lp, the greater the coupling. It may cause the transmission delay to be reduced, also the signal quality is greatly reduced due to crosstalk. The mechanism can refer to the analysis of common mode and differential mode crosstalk. The following are some suggestions when dealing with serpentine wring:1. Try to increase the distance (S) of parallel lines, at least more than 3H(H refers to the distance from the signal trace to the reference plane). As long as S is large enough, the mutual coupling effect can be almost completely avoided.2. Reduce the coupling length Lp. When the double Lp delay approaches or exceeds the signal rise time, the crosstalk generated will reach saturation.3. The signal transmission delay caused by the strip-line or embedded micro-strip line is less than that of the micro-strip. Theoretically, the strip-line will not affect the transmission rate due to differential mode crosstalk.4. For signal lines with high-speed and strict timing requirements, try not to take serpentine lines, especially in a small area.5. You can often use s-shaped routing at any angle, which can effectively reduce the mutual coupling.6. In high speed, the serpentine line has no ability so-called filtering or anti-interference, and can only reduce the signal quality, so it is better to use for timing matching.7. Sometimes you can consider the spiral routing method for winding. Simulation shows that its effect is better than normal serpentine routing.Ⅲ PCB Design: Wire Inspection1.Wire SpacingThe minimum spacing of wires must be determined to eliminate voltage breakdown or arcing between adjacent wires. The spacing is variable, it mainly depends on the following factors:1) Peak voltage between adjacent wires2) Atmospheric pressure (maximum working altitude)3) Coating layer4) Capacitive coupling parametersComponents with critical impedance or high-frequency components should be placed very close to reduce the critical stage delay. There is something need to pay attention to. Transformers and inductive components should be isolated to prevent coupling. Inductive signal wires should be laid orthogonally at right angles. Components that generate any electrical noise due to magnetic field movement should be isolated or rigidly installed to prevent excessive vibration.2. Whether the wire is short and straight without sacrificing function.3. Whether the restrictions on the wire width are complied with.4. There must be a minimum distance between wires, wires and mounting holes, wires and pads.5. Whether to avoid all the wires (including component leads) closer to parallel wiring.6. Whether sharp corners (≤90℃) are avoided in the wire pattern. Ⅳ Complete PCB Design Projects Inspection4.1 General PCB Design Inspection Projects1) Has the circuit been analyzed? Is the circuit divided into basic units to smooth the signal?2) Does the circuit allow short or isolated key leads?3) Where must be shielded, are they effectively shielded?4) Have you made full use of the basic grid graphics?5) Is the best size of the printed circuit board?6) Do you use the available wire width and spacing as much as possible?7) Has the preferred pad size and hole size been used?8) Are the base plate and the sketch consistent?9) Is less cross-wiring used? Do cross wires pass through components and accessories?10) Are the letters visible after assembly? Are their size and model correct?11) In order to prevent blistering, is there any window on the large area of copper foil?12) Are there tool positioning holes?4.2 PCB Electrical Characteristics Checking Projects1) Have you analyzed the influence of wire resistance, inductance, and capacitance, as well as the critical voltage drop on the ground?2) Does the wire spacing and shape meet the insulation requirements?3) Has the insulation resistance value been controlled and specified in key areas?4) Is the polarity fully recognized?5) According to geometric view, has the effect of wire spacing on leakage resistance and voltage been measured?6) Has the medium for changing the surface coating been identified?4.3 PCB Physical Characteristics Checking Projects1) Are all pads and their positions suitable for final assembly?2) Can the assembled PCB meet the shock and vibration conditions?3) What is the required spacing of standard components?4) Are the components that are not firmly installed or the heavier parts fixed?5) Is the heating element heat dissipation and cooling normally? Or is it isolated from the printed circuit board and other heat-sensitive elements?6) Are the voltage divider and other multi-lead components placed correctly?7) Is the arrangement and orientation of components easy to check?8) Has it eliminated all possible interference on the printed circuit board?9) Is the size of the positioning hole correct?10) Are the tolerances complete and reasonable?11) Have you controlled and signed the physical properties of all coatings?12) Is the ratio of via hole and lead diameter within an acceptable range?4.4 PCB Mechanical Design FactorsThe printed circuit board adopts mechanical methods to support the components, however, it cannot be used as an unique structural part of the entire device. On the edge of the printing plate, at least every 5 inches for a certain support. The factors that must be considered when selecting and designing printed circuit boards are as follows:1) The size and shape of the printed circuit board.2) The type of mechanical accessories and plug (seat) required.3) The environmental adaptability of circuits.4) According to some factors, such as heat and dust, install the printed circuit board vertically or horizontally.5) Some environmental factors that require special attention, such as heat dissipation, ventilation, shock, vibration, and humidity, dust, and radiation, etc.6) Physical support7) Install and fix.8) Disassemble4.5 PCB Installation RequirementsAccording to practical experience, the distance between the supporting points of a printed circuit board with a thickness of 0.031-0.062 inches should be at least 4 inches. For a printed circuit board with a thickness greater than 0.093 inches, the distance between the supporting points should be at least 5 inches. Taking this measure can improve the rigidity of the printed circuit board and avoid possible resonance. The following factors should be considered before deciding which mounting technology they use.1) PCB structure.2) Input and output terminals.3) Available equipment space.4) Convenience of loading and unloading.5) Type of attachments.6) Required heat dissipation.7) Required shieldability.8) The type of circuit and its relationship with other circuits.4.6 PCB Pull-out Requirements1) The influence of plugging tools on the installation distance between two printed circuit boards.2) When the plug-in tool used in the equipment, its size should be considered.3) A plug-in device is required, which is usually fixed to the printed circuit board assembly with rivets.4) As for the mounting frame of the printed circuit board, special design such as load bearing flange is required.5) The adaptability of the plug-in tool used and the size, shape and thickness of the printed circuit board.4.7 PCB Mechanical ConsiderationsThe characteristics of the board substrate that have an important influence on the printed circuit assembly are: water absorption, thermal expansion coefficient, heat resistance, flexural strength, impact strength, tensile strength, shear strength and hardness. All these characteristics affect the function and the production efficiency of the printed circuit board structure. For most applications, the dielectric substrate materials of the printed circuit board are as following:1) Phenolic impregnated paper2) Acrylic-polyester impregnated randomly arranged glass mat3) Epoxy impregnated paper4) Epoxy impregnated glass clothEach substrate can be flame retardant or combustible. The first 3 types mentioned above can be processed. The most common used material for printed circuit boards with metalized holes is epoxy-glass cloth. Its dimensional stability is suitable for high-density circuits and can minimize the occurrence of cracks in the metalized holes. One disadvantage of epoxy-glass cloth laminate is that it is difficult to punch in the usual thickness range of printed circuit boards. For this, all holes are usually drilled and copied and milled to form a print shape of the circuit board.4.8 PCB Electrical ConsiderationsIn DC or low-frequency AC applications, the most important electrical characteristics of insulating substrates are: insulation resistance, anti-isolation, printed wire resistance, and breakdown strength. In high frequency and microwave applications, include: dielectric constant, capacitance, and dissipation factors. In all applications, the current carrying capacity of printed wires is important.4.9 Electronics Inspection Before Into A PCB1) Check the rationality and correctness of the schematic diagram.2) Check the correctness of the component packaging of the schematic.3) The distance between strong and weak current lines, and the distance between isolation areas.4) Check the schematic diagram and PCB diagram to prevent the loss of the network table.5) Whether the package of the component matches the physical object.6) Whether the placement of the components is appropriate.7) Whether the components are easy to install and disassemble.8) Whether the temperature sensitive element is too close to the heating element.9) Whether the distance and direction of the mutual inductance components are appropriate.10) Whether the placement between the connectors is smooth.11) Easy to plug in and plug out12) Input and output13) Strong current and weak current14) digital and analog should be interlaced.15) Arrangement of elements on the upside and downside16) Check whether the directional component has been wrong flipped instead of rotated.17) Check whether the mounting holes of the component pins are suitable and whether it is easy to insert.18) Check whether the empty pin of each component is normal and whether it is a missing line.19) Check whether there are vias between the upper and lower wiring of the same net table. And the pads are connected through the holes, to prevent disconnection and ensure the integrity of the circuit.20) Silk screen printing should be clear, so that the operation of welding or maintenance can be easy.21) The arrangement of power and signal lines in the socket should ensure signal integrity and anti-interference.22) Pay attention to the proper ratio of pads and solder holes.23) Each plug should be placed on the edge of the PCB board as much as possible and easy to operate.24) Whether the size and distribution of the mounting holes on the PCB are appropriate to reduce the PCB bending stress.25) Pay attention to the height distribution of the components on the PCB to ensure easy assembly.Ⅴ ConclusionBased on the above mentioned rules, drawing the PCB schematics you need becomes easier. Decide what PCB you want to and install a PCB design software. PCB software is really helpful and powerful. Also a software can check your design to make sure the design does not contain errors such as traces that incorrectly touch, traces too skinny, or drill holes that are too small. For example, run the Electrical Rules Checker (ERC) to see if you’ve made any typical errors. There is less thing stopping you from making your first PCB, right? Frequently Asked Questions about PCB Design Diagram1. Which side of PCB is correct for soldering?The bottom side of the PCB is usually the side without components and the side that touches the solder wave during assembly. That is why sometimes it is also called SOLDER side. However more often, PCB are populated on both sides and the assembly process does not require wave soldering. 2. Which soldering method is suitable for soldering printed circuit board?Soldering Iron – Used to melt solder and connect component pins to board pads. A cheap soldering pencil may be sufficient, but a temperature-controlled solder station is best for high performance boards. Solder – An alloy of tin and lead with a low melting point. 3. What is PCB diagram?A PCB schematic is a simple two-dimensional circuit design showing the functionality and connectivity between different components. ... Once the blueprint has been completed, the PCB design comes next. The design is the layout, or physical representation of the PCB schematic and includes the copper track and hole layout. 4. Why we use PCB in soldering?PCB soldering is another term for the process of soldering electrical circuit boards. ... As the soldering iron melts this metal, it is then used a bit like glue to stick to pieces together. As the solder metal cools, it will re-harden into one large shape that connects the two parts. 5. How do you read a PCB board?Start with an easy analog circuit, such as a guitar distortion pedal, and work your way up to more complicated versions. Make a drawing of the top of the circuit board. Show the positions of the capacitors, integrated circuits, resistors, transistors and other components. Review it to make sure everything is included.
kynix On 2020-10-13   6785

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