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Blood Oxygen Measurement on Smartwatches: Is it Reliable?

IntroductionIn September of this year, Apple's new generation of watch Apple watch series 6 launched the blood oxygen measurement function. In the following month or two, smart watches with blood oxygen measurement function were released together, vivo WATCH, Huawei Watch GT2, Honor Watch GS Pro, Hua Mi Amazfit GTR 2 and GTS 2 flagship smart watches almost all include this feature. In October, Huami Technology released the Amazfit Pop, which is priced at only 299RMB, and is also equipped with blood oxygen measurement. The blood oxygen sensor has begun to penetrate into low-end and mid-range computers, which may set off a greater wave.So, what exactly is the blood oxygen measurement function on the smart watch? Is it reliable? After you finish reading this article, you will get the answer.CatalogIntroductionCatalogI Blood Oxygen & Blood Oxygen Saturation 1.1 What is Normal Blood Oxygen Level? 1.2 How Important is Blood Oxygen Saturation?II How Does a Smart Watch Measure Blood Oxygen?III What is the use of Measuring Blood Oxygen Saturation?IV Is it Reliable to Measure Blood Oxygen with a Smart Watch?V Comparison with Pulse Oximeter 5.1 What is a Pulse Oximeter? 5.2 How Does a Pulse Oximeter Work? 5.3 Main Components 5.4 Can a Smart Watch be Used as a Pulse Oximeter?VI Is it Necessary to Have an Oximeter at Home During Covid-19? 6.1 Can a Pulse Oximeter Diagnose Covid-19? 6.2 Is it Necessary to Buy a Pulse Oximeter?VII FAQI Blood Oxygen & Blood Oxygen Saturation1.1 What is Normal Blood Oxygen Level?Blood oxygen refers to the oxygen in the blood, and the human body's normal blood oxygen saturation is above 95%. The higher the oxygen content in the blood, the better the human metabolism. Of course, high blood oxygen content is not a good phenomenon. The blood oxygen in the human body has a certain degree of saturation. Too low will cause insufficient oxygen supply in the body, and too high will cause cell aging in the body.Figure1. Blood Oxygen1.2 How Important is Blood Oxygen Saturation?The cells in the human body rely on oxygen to survive. The oxygen that enters the human body through the respiratory system will be combined with hemoglobin and transported to various organs. Blood oxygen saturation is a measure of the percentage of hemoglobin combined with oxygen, so blood oxygen saturation is a key indicator to measure the health of the body. This parameter can be used to understand the oxygen content in the human blood. Under normal circumstances, the normal blood oxygen saturation is between 95% and 100%. If the blood oxygen saturation is less than 90%, it can be considered as hypoxemia. When blood oxygen saturation is too low, it means that there will be hypoxia, which will affect the central nervous system, liver, kidney and other important organs. Therefore, blood oxygen saturation is an important indicator, and the measured data can assist in judging the current physical health.Figure2. How Important is Blood Oxygen Saturation?II How Does a Smart Watch Measure Blood Oxygen?The blood oxygen measurement function of the smart watch actually judges health by measuring the human arterial blood oxygen saturation. The blood oxygen saturation specifically refers to the percentage of hemoglobin combined with oxygen in the blood, that is, the concentration of blood oxygen in the blood. Generally speaking, if the blood oxygen saturation is below 94%, it will be regarded as insufficient oxygen supply. Many clinical diseases will cause insufficient oxygen supply, which directly affects the normal metabolism of cells, and in severe cases, it can be life-threatening. Therefore, blood oxygen testing is very important for clinical medicine. The most primitive method of tracing blood oxygen measurement requires blood sampling first, and then electrochemical analysis by a blood gas analyzer to obtain the blood oxygen saturation. This method has complicated steps and cannot achieve continuous detection. However, with the development of clinical medicine, non-invasive blood oxygen measurement is now widely used. As long as a finger pressure photoelectric sensor is worn for the patient, continuous blood oxygen detection can be realized. The essence is to use red light with a wavelength of 660nm and near-infrared light with a wavelength of 940nm as the intake light source, measure the light transmission intensity through the tissue bed, calculate the blood oxygen concentration and blood oxygen saturation, and display the results by the instrument. The principle of measuring blood oxygen with a smart watch is similar to acupressure measurement, but the difference is that the part illuminated by the light source of the watch is the wrist, which is not as "transparent" as the finger. Visible light and infrared light cannot penetrate, so it is more challenging. However, as a wearable device with a very high frequency of use, the stimulation brought by the development space of smart watches is far greater than the challenges they need to face.Figure3. How Does a Smart Watch Measure Blood Oxygen?III What is the use of Measuring Blood Oxygen Saturation?Because the blood oxygen saturation can be detected anytime and anywhere through smart wearable devices, the application scenarios of blood oxygen detection are very wide. (1) Assist in judging the state of sleep breathingIntermittent apnea may occur during sleep, which may cause insufficient oxygen supply. Through continuous blood oxygen detection, the blood oxygen saturation data during sleep can be recorded, and the data can be used to analyze whether there is hypoxia during sleep, so as to determine the sleep health status. In addition, like some people who often work overtime, they can also use the blood oxygen saturation detection function to judge the current state. If the blood oxygen saturation is low, you may need to take a quick rest, and that is friendly to your health.Figure4. Judging the State of Sleep Breathing by Blood Oxygen Saturation (2) Monitor the physical state during exerciseThe blood oxygen saturation detection function not only allows you to know your physical condition at any time in your daily life, but also can play a better health support role in some special scenes. For example, in outdoor extreme mountaineering and other sports scenes, you can know your physical condition at any time through blood oxygen saturation, determine whether you need to rest or adjust the exercise intensity, so as to better cope with various sports scenes.Figure5. Monitor the Physical State During Exercise (3) Monitor the health of parentsGenerally, the APP on the mobile phone can synchronize the health data of the smart wearable device, so even if you are away from home, as long as you equip your parents with a smart wearable device, you can learn about your parents’ blood oxygen data and some other health data through remotely synchronized data. , adding more details for your concern.IV Is it Reliable to Measure Blood Oxygen with a Smart Watch?At present, the blood oxygen measurement function on a smart watch has not been certified by NMPA or FDA, that is, it has reached the level of medical diagnosis. The blood oxygen monitoring module of the smart watch consists of three parts: an optical sensor, a front-end signal acquisition system, and an algorithm. The principle is based on the different absorption rates of oxyhemoglobin (HbO2) and deoxyhemoglobin (Hb) in the blood to red light and infrared light, the red light and infrared light are irradiated to the skin through an optical sensor, and then the blood vessels under the skin are obtained. After the reflection of the red light and infrared light, the blood oxygen is calculated by the algorithm. The optical sensor is the core of the blood oxygen detection module, which is usually composed of several LED lights and diodes. Apple's official website shows that the blood oxygen sensor equipped with Apple Watch 6 consists of four groups of LED light clusters and four photodiodes, and is integrated in the crystal glass back. If a smart watch is required to measure both heart rate and blood oxygen, it can be achieved through the same optical sensor. Ams has launched an optical sensor that integrates blood oxygen measurement and heart rate measurement. Li Minghao, field application engineer manager at ams, said, “Heart rate measurement usually uses green light, and blood oxygen measurement uses red light and infrared light. Compared with optical sensors that can only measure heart rate, optical sensors that can simultaneously perform two functions The composition usually adds several red and infrared LEDs.Figure6. Samsung Galaxy Series Smart WatchAs the core of blood oxygen measurement, the accuracy of optical sensors is very important to the accuracy of measurement results. For example, deviations in the wavelength of the red light produced by the diode may cause inaccurate measurement results. "Smartwatch measuring blood oxygen is a signal obtained by measuring capillaries. The signal is very weak. Usually this signal is submerged on it, and the feedback signal may be only about 1% useful. Therefore, the design of optics and filtering is very important." Li Minghao said.Currently, companies in the industry are taking various measures to improve accuracy. The senior technical staff of Huami Technology said, "Any sensor has various non-ideal errors. In terms of control errors, Huami conducts strict testing and evaluation of all key parameters when selecting optoelectronic devices. Each product of Mi has undergone multiple measurements on the production line to ensure that the accuracy of the factory product parameters is within the design range. In addition, at the beginning of the design, select the relatively flat waveband of the human skin spectral absorption curve to limit the wavelength error to the blood oxygen The impact is within an acceptable range." Increasing the number of sensors is also one of the ways to improve accuracy. The vivo watch is equipped with a self-developed 5-core optical heart rate blood oxygen sensor to achieve blood oxygen measurement. "5-core refers to a multi-sensor system composed of 5 sensors, in which the circuit and optical design are the results of vivo's independent research. Compared with the single sensor or multi-sensor design in the industry, it has a larger signal receiving area and receiving capacity. Stronger, can achieve more accurate monitoring effects." said a senior technical staff of vivo. However, judging from the actual effect of the current smart watch for blood oxygen measurement, although there is an improvement in accuracy, there is still a certain gap between achieving medical-level blood oxygen monitoring. When the news that Apple Watch 6's blood oxygen measurement function was inaccurate, Apple came out to clarify that this function is only for health reference, not as a medical diagnosis standard. The accuracy requirements of consumer and medical products are different. Taking the heart rate as an example, there is no problem with a few beats on the wrist, but in medical treatment, there can only be a difference of 1-2 beats.V Comparison with Pulse Oximeter5.1 What is a Pulse Oximeter?Pulse oximeter has been a common medical device since the 1970s. It is most commonly used for people with respiratory diseases and sometimes for athletes and pilots who must monitor blood oxygen levels. They are mainly used for clinical testing and monitoring, but for certain groups of people, they may also be used at home.Figure7. Pulse Oximeter5.2 How Does a Pulse Oximeter Work?Based on the change in light absorption during arterial pulsation. Two light sources located in the visible red spectrum (660 nanometers) and infrared spectrum (940 nanometers) alternately illuminate the tested area (usually fingertips or earlobes). The amount of light absorbed during these pulses is related to the oxygen content in the blood. The microprocessor calculates the ratio of the two spectra absorbed, and compares the result with the saturation value table stored in the memory to obtain the blood oxygen saturation. A typical oximeter sensor has a pair of LEDs that face a photodiode through a translucent part of the patient's body (usually a fingertip or earlobe). One of the LEDs is red light with a wavelength of 660nm; the other is infrared light with a wavelength of 940nm. The percentage of blood oxygen is calculated by measuring the two wavelengths of light with different absorption rates after passing through the body. 5.3 Main ComponentsA microprocessor, memory (EPROM and RAM), two digital-to-analog converters that control LEDs, a device that filters and amplifies the signal received by the photodiode, and an analog-to-digital converter that digitizes the received signal to provide the microprocessor . The LED and photodiode are placed in a small probe that is in contact with the patient's fingertip or earlobe. Pulse oximeters generally also include small liquid crystal displays. 5.4 Can a Smart Watch Replace a Pulse Oximeter?The answer is no. Fitness bracelets (including some Garmin devices) and smart watches with the function of detecting blood oxygen levels cannot be used as medical equipment. Garmin said that blood oxygen saturation can help you understand your body's adaptation to high altitude (especially for mountain sports and adventure), and it can also be a reminder for symptoms of sleep apnea or overwork during exercise. But it also clearly states that these data cannot be used for medical purposes, nor can it diagnose, treat, cure or prevent any disease or condition. The location where the device is worn may affect accuracy. The fitness tracker is worn on the wrist instead of the fingertips, it is easier to move when worn on the wrist, and the blood concentration on the skin surface is lower than that on the fingertips, so the obtained blood oxygen measurement may have a large error. However, although fitness trackers and smart watches are not medical devices, if they do detect abnormalities and alert you, then you should pay attention.Figure8. Apple WatchVI Is it Necessary to Have an Oximeter at Home During Covid-19?One of the powerful aspects of COVID-19 is that some patients with very low blood oxygen levels do not feel it themselves and are not aware of the severity of their illness. This has led some doctors (especially in the United States) to recommend pulse oximeters at home. Sounds reasonable, doesn't it? However, you must know that although they are commonly used in hospitals, their value for healthy people at home is limited. Equipment problems or incorrect use may cause inaccurate readings, so it is not wise to rely solely on oximeters without comprehensive diagnostic support from medical staff. 6.1 Can a Pulse Oximeter Diagnose Covid-19?The pulse oximeter may indicate a problem with the blood oxygen level, which may be related to the coronavirus, but it is only part of a comprehensive diagnosis. Blood oxygen saturation can help clinical decision-making, but it cannot replace clinical evaluation, nor can it be diagnosed alone. Some doctors suggest that for patients with suspected symptoms of the new crown but not serious enough to be hospitalized, they can consider using a pulse oximeter at home for monitoring.Figure9. Covid Prevention6.2 Is it Necessary to Buy a Pulse Oximeter?If you don’t have any breathing problems and have never used it before, then you don’t need to buy a pulse oximeter. It is usually only used if recommended by a doctor. Professor Xu, a clinical assistant professor at the University of Hong Kong and honorary consultant of respiratory and intensive care medicine at the Royal Free Hospital in London, said that pulse oximeters are still useful as early home self-monitoring equipment. Those who are weak, prone to respiratory failure, suffer from chronic respiratory diseases or need oxygen therapy at home can prepare one. Some people want to buy one for a self-test to find out their "normal" oxygen level, just in case. In fact, if you are not a suspected patient and have no symptoms, there is no need to buy one. Without the help of medical personnel, the measured readings are not very useful, and if you have not used them before, misuse or misinterpretation of the numbers is easy to happen. Dr. Andy Whittamore, the clinical director of the British Asthma Association and the British Lung Foundation, suggested: "Any surveillance at home should be part of the diagnosis, but not a substitute for clinical advice. All people who are concerned about their symptoms should see a doctor. In addition, like many coronavirus-related products, such as masks, due to the promotion of pulse oximeters, demand has also begun to increase, so beware of unscrupulous sellers selling substandard products at high prices.  VII FAQ1. Can a smartwatch measure blood oxygen?Thankfully, tech companies like Apple, Samsung, Realme, and Garmin have been experimenting with Sp02 sensors on their wearables to allow users to monitor not just blood oxygen saturation but other health data, on the go. 2. How do smartwatches measure oxygen levels?Both medical and wearable oximeters use light to do so. Typically, a pulse oximeter features two LEDs with different light wavelengths — one red and one infrared. ... Most recent watches and fitness trackers usually have sensors that provide pulse ox sleep tracking too. 3. How is oxygen level in blood measured?A pulse oximeter measures how much light is absorbed by your blood. This tells us how much oxygen your blood contains. The pulse oximeter shines 2 lights through your fingertip or earlobe: one red light and one infrared light.  
kynix On 2020-11-21   7032
Resistors

Ideal Op-Amp Circuit Characteristics Update

IntroductionOperational amplifier (op amp for short) is basically a voltage amplifying device designed to be used with components like capacitors and resistors, between its in/out terminals, or is simply a linear Integrated Circuit (IC) having multiple-terminals. In electronics, the open-loop voltage gain of the actual operational amplifier is very large, which can be seen a differential amplifier with infinite open loop gain, infinite input resistance and zero output resistance. In addition, it has positive and negative inputs which allow circuits that use feedback to achieve a wide range of functions. And meanwhile, it can be further simplified into an ideal op amp model, referred to as an ideal op amp (also called ideal OPAMP).CatalogIntroductionⅠ Ideal Op Amp Characteristics1.1 Infinite Input Resistance1.2 Zero Output Impedance1.3 Infinite Open-loop Gain1.4 Infinite Common-mode Rejection Ratio1.5 Infinite BandwidthⅡ Assumptions of Ideal Op AmpⅢ Working Characteristics of Ideal Operational Amplifiers3.1 Work in Linear Region3.2 Work in Nonlinear RegionⅣ Analysis of Ideal Operational Amplifier CharacteristicsⅤ Balanced Resistance Presets5.1 The Role of Balanced Resistance5.2 Input Balancing Resistor ExplanationⅥ Ideal Op Amp EquationsⅦ Several Common Op Amp CircuitsⅧ Difference Between Ideal Op-amp and Practical Op-ampⅠ Ideal Op Amp CharacteristicsWhen analyzing various application circuits of operational amplifiers, the integrated operational amplifier is often regarded as an ideal operational amplifier. The so-called ideal op amp is to idealize various technical indicators of op amps, and it must have the following characteristics.Characteristics of An Ideal Op-Amp1.1 Infinite Input ResistanceThe input terminal of an ideal operational amplifier does not have any current to flow in. In electronics, op amps are voltage gain devices. They amplify a voltage fed into the op amp and give out the same signal as output with a much larger gain. In order for an op amp to receive the voltage signal as its input, the voltage signal must be dropped across the op amp. If you know the concept of a voltage divider, voltage drops primarily across components with high impedances, proportionally according to ohm’s law by the formula V=IR. So the greater the resistance (or impedance) of a device, the greater the voltage drop across that device is. To make sure that the voltage signal drops fully on the op amp, it must have a very high input impedance, so that the voltage drops fully across it. If it had a low input impedance, the voltage may not drop across it and it would not receive the signal. This is why op amps must have high-input impedances.It’s also easy to make the input impedance lower (put a resistor in parallel) or the source impedance higher (put a resistor in series).Figure 1. Ideal Op Amp Symbol and Transfer Characteristic Curve 1.2 Zero Output ImpedanceThe output of an ideal op amp is a perfect voltage source, no matter how the current flowing to the amplifier load changes, the output voltage of the amplifier is always a certain value, that is, the output impedance is zero. In practice, zero output impedance is actually a distinct property from infinite input impedance, but for a very long time infinite input impedance was approached only with compromises in offset voltage and noise. 1.3 Infinite Open-loop GainIn an open-loop state, the differential signal at the input has an infinite voltage gain. This feature makes the operational amplifier very suitable for practical applications with upper negative feedback configuration. 1.4 Infinite Common-mode Rejection RatioAn ideal operational amplifier can only respond to the difference between the voltages at both ends of V+ and V-. In addition, the same part of the two input signals (ie common mode signal) will be completely ignored. What’s more, a high CMRR is required when a differential signal must be amplified in the presence of a possibly large common-mode input, such as strong electromagnetic interference (EMI). An example is audio transmission over balanced line in sound reinforcement or recording. 1.5 Infinite BandwidthThe ideal operational amplifier will amplify the input signal of any frequency with the same differential gain, which will not change with the change of signal frequency.Ⅱ Assumptions of Ideal Op AmpThe op amp can be considered a voltage controlled current source, or it is an integrated circuit that can amplify weak electric signals. Based on it, for an ideal OPAMP, what is the relationship between it and these electrical signals?First, assume that the current flowing into the input of the op amp is zero. This assumption is almost completely correct for FET op amps, because the input current for FET op amps is below 1pA. But for dual high-speed op amps, this assumption is not always correct, because the input current of it can sometimes reach tens of microamperes.Second, assume that the gain of the op amp is infinite, so the op amp can swing the output voltage to any value to meet the input requirements. It means that the output voltage of the op amp can reach any value. In fact, when the output voltage is close to the power supply voltage, the op amp will saturate. Maybe this hypothesis does exit, but needs a limit in practical. For example, at higher frequencies, the internal junction capacitors of transistor come into play, thus reducing the output and therefore the gain of amplifier. The capacitor reactance decreases with increase in frequency bypassing the majority of output. The opamp is in saturation state.Figure 2. Op Amp SaturationFor example, as per datasheet of LM741, large signal voltage gain is 200V/mv. It means an open loop gain of 200,000. If you operate an op-amp in open-loop condition(i.e. without negative feedback) ,even microvolts of input voltage (input offset voltage of LM741 is 3mv) will drive the output to saturation.In most of the amplifier circuits op-amp is configured to use negative feedback which greatly reduces the voltage gain (i.e. closed loop gain). In oscillators and schmit triggers, Op-amp is configured to use positive feedback. Comparator circuit is an example of the circuit which utilizes open-loop gain of op-amp. Its output will be always at saturation either positive or negative saturation. In an integrator circuit, the DC gain should be limited by adding a feed back resistor in parallel with capacitor ;else the output will get saturated .Even in amplifier circuits, the amplitude of the input signal and the voltage gain of the circuit should be balanced so that the output voltage does not exceed power supply voltage . For example for a non-inverting amplifier with a voltage gain of 100, the maximum permissible input voltage will be 150 mv if the VCC is 15 Volts. If you apply a signal of 200 mv ,the op-amp output will goto saturation as the required output will be 20 volts which exceeds the VCC of 15 Volts.Third, the assumption of infinite gain also means that the input signal must be zero. The gain of the op amp will drive the output voltage until the voltage (error voltage) between the two input terminals is zero. The voltage between the two input terminals is zero. The zero voltage between two input terminals means that if one input terminal is connected to a hard voltage source like ground, the other input terminal will also be at the same potential. In addition, since the current flowing into the input terminal is zero, the input impedance of the op amp is infinite.Fourth, of course, the output resistance of an ideal op amp is zero. An ideal op amp can drive any load without any voltage drop due to its output impedance. At low currents, the output impedance of most op amps is in the range of a few tenths an ohm, so this assumption is true in most cases. Ⅲ Working Characteristics of Ideal Operational Amplifiers3.1 Work in Linear RegionWhen the ideal op amp works in the linear region, the output and the input voltage show a linear relationship. Where u0 is the output voltage of the integrated op amp; u+ and u- are the voltages at the non-inverting input terminal and the inverting input terminal, respectively. Auo is the open loop differential voltage magnification. According to the characteristics of the ideal op amp, two important characteristics of the ideal op amp in the linear region.1) Zero differential input voltageSince the open-loop differential voltage magnification of an ideal op amp is equal to infinity, and the output voltage is a certain value, the voltage values at the non-inverting input terminal and the inverting input terminal are approximately equal. Just like short circuit between input and output, but it is fake. Because it is an equivalent short circuit, not a real short circuit, so this phenomenon is called "virtual short".2) Zero input currentSince the open-loop input resistance of an ideal op amp is infinite, no current flows into the op amp at either input. At this time, the current at the non-inverting input terminal and the inverting input terminal are both equal to zero. Like an disconnection, but an equivalent disconnection, so this phenomenon is called "virtual break". Virtual short and virtual break are two important concepts for analyzing the ideal op amp working in the linear region.In fact, the ideal operational amplifier has the characteristics of "virtual short" and "virtual break". These two characteristics are very useful for analyzing linear amplifier circuits. The necessary condition for virtual short is negative feedback. When negative feedback is introduced, at this time, if the forward terminal voltage is slightly higher than the reverse terminal voltage, the output terminal will output a high voltage equivalent to the power supply voltage after the amplification of the op amp. In fact, the op amp has a respond time changing from the original output state to the high-level state (the golden rule of analyzing analog circuits: the change of the signal is a continuous change process). Due to the feedback resistance of the reverse end change will inevitably affect its voltage, when the reverse end voltage infinitely close to the forward end voltage, the circuit reaches a balanced state. The output voltage does not change anymore, that is, the voltage at the forward end and the reverse end is always close. (Note: The analysis method is the same when the voltage decreases.) 3.2 Work in Nonlinear RegionWhen the op-amp operates in the nonlinear region, the output voltage no longer increases linearly with the input voltage, but saturates. The ideal op amp also has two important characteristics when operating in the nonlinear region.1) When u+ ≠ u-, the output voltage of the ideal op amp reaches the saturation value.When u+ > u-, the op-amp operates works in positive saturation region with a positive output voltage.When u+ < u-, the op-amp operates works in negative saturation region with a negative output voltage.Ideal op amp operates in the nonlinear region, u+ ≠ u-, there is no “virtual short”.2) The input current is equal to zero.Although the input voltage u+ ≠ u- above, the input current is considered to be zero. Ⅳ Analysis of Ideal Operational Amplifier CharacteristicsAs for Op-amp, there's probably a description like this: three-terminal element (circuit structure with double-ended input, single-ended output), ideal transistor, high-gain DC amplifier.(1) High input resistanceUnder this situation, the current flowing into the input terminal is close to 0, almost no signal source current is used, which is close to the voltage control characteristic. And virtual break is derived from this.(2) Lower output resistanceIt has the characteristics of adapting to any load. And the impedance of the subsequent load circuit will not affect the output voltage.(3) Infinite voltage amplification(4) Under a certain supply voltage condition, the amplifier can only work in closed-loop (negative feedback) mode, and the actual amplification is limited. Because op-amps themselves don't have a 0V connection but their design assumes the typical signals will be more towards the center of their positive and negative supplies. Thus, if your input voltage is right at one extreme or forces the output toward one supply, chances are it won't work properly. Working in open-loop mode is the like a comparator, and the output is high level orlow level.In the closed-loop (limited amplification) state, the amplifier is randomly compare the potentials of the two input terminals. The output stage makes immediate adjustments when they are not equal. So the final purpose of amplification is to make the potentials of the two input terminals equal. And virtual short is derived from this. Ⅴ Balanced Resistance Presets5.1 The Role of Balanced Resistance1) A suitable resistance is generally required to ensure that the input impedance is matched.2) In order to reduce the input current imbalance, the in-phase resistor should be equal to the parallel value of the two resistors at the reverse end in theory. In practice, as a result of the closed loop, especially in deep negative feedback conditions, the misalignment is not obvious at the output. And there is no need of in-phase grounding resistor when the misalignment is not the main problem. Because a balanced resistor is the starting point for an ideal op amp. In-phase grounding resistance is useful for bipolar op amps, and has no meanings for MOS-type op amps.3) Ground input termination resistance: it is necessary for impedance matching and high frequency setting.4) Bias current and offset current.For operational amplifiers with bias current greater than offset current, input resistance matching can be reduced, and precision circuits can compensate bias current to a minimum. If the bias current and offset current are similar, the matching resistance will increase the error.5) Set for the bias current at the input, the purpose of which is to equalize the impedance of the invertingand non-inverting inputs, so that two inputs with equal bias currents are assumed to have equal voltage drops, thereby counteraction can be made. 5.2 Input Balancing Resistor ExplanationA op-amp is connected to an inverting amplifier:Set the input resistance for R1, feedback resistance for Rfi,Assume that the non-inverting end is not connected to a balanced resistor, but grounded directly.Set the input bias current for the op-amp IB (same voltage in inverting and non-inverting end).The current flows through R1 and Rf are represented by I1 and If.Inverting voltage is V-, The op-amp gain is A.Use KCL in the inverting end (set the input signal to 0).Where (0-V-)/R1- (A+1)V- /Rf=IBFrom the above equation, it follows that V-=-(IB×R1×Rf/(Rf+(A+1)R1))At this time, the output voltage of the op-amp is Vo=A×(IB×R1×Rf/(Rf+(A+1)R1))The above formula can be approximated as Vo=IB×((A×R1)/Rf)If the in-phase terminal passes through a resistor R2 to ground and R2=R1/Rf, then the voltage at the in-phase terminal is V+=-IB×R2KCL is applied to the inverted terminal, where (0-V-)/R1+(A×(V+-V-)-V-)/Rf=IBAt this time the output voltage of the op-amp is Vo=0. Ⅵ Ideal Op Amp EquationsUnderstanding the basic conditions of an ideal op amp, and combining it with the Kirchhoff's current law (KCL) node voltage method and the superposition theorem of the node, is an effective method to analyze the ideal op amp circuit.As shown below, find the output voltage uoFigure 3. OPAMP Circuit1) Equation based on KCLFrom the concept of virtual break, i+=i-=0, then i1=i2, i3=i4, so (a)Based on virtual break, u+=u-, then (b)2) Node voltage methodList the node voltage equations for node 1 and node 2, and get (c)Note: Because the output current of the op amp is unknown at 1) and 2), it is not possible to list the KCL equation or node voltage equation at the output of the op amp. In addition, the op amp output uo in 2) should be treated as an independent voltage source. 3) Superposition theoremWhen there are multiple signal inputs, choosing the superposition theorem to solve can simplify the analysis and calculation process. The size of the output signal uo can be regarded as the superposition of the output signal obtained by the independent action of u1 and u2. When u1 acts alone, the u2 terminal is grounded, and the op amp output is: (d)Therefore, the final output of the operational amplifier is:   (e) Ⅶ Several Common Op Amp CircuitsNon-inverting Amplifier CircuitA non-inverting amplifier is an op-amp circuit configuration which produces an amplified output signal. It provides a high input impedance along with all the advantages gained from using an operational amplifier. Inverting Amplifier CircuitAn inverting amplifier (also known as an inverting operational amplifier or an inverting op-amp) is a type of operational amplifier circuit which produces an output which is out of phase with respect to its input by 180 degrees out of phase with respect to input signal. In the following figure, two external resistors to create feedback circuit and make a closed loop circuit across the amplifier. Op-amp as AdderAn adder circuit can be made by connecting more inputs to the inverting op amp. The circuit diagram of a summing amplifier is as shown in the following figure. Differential AmplifierDifferential amplifier is an analog circuit with two inputs and and one output in which the output is ideally proportional to the difference between the two voltages. It is a very useful op-amp circuit and by adding more resistors in parallel with the input resistors as shown in the following. Composite AmplifierThe composite amplifier is termed as a combination of multiple operational amplifiers that are cascaded together with a negative-feedback loop around the entire network. The resistance in the circuit is generally selected at the K ohm level, the ratio of the resistance affects the gain and bias, in addition, the supply current, frequency response and capacitive load driving capability of the op amp determine their specific values in circuits. If it is used in a high-frequency circuit, the resistance needs to be reduced to obtain a better high-frequency response, but it will increase the input bias current, thereby increasing the current of the power supply. Ⅷ Difference Between Ideal Op-amp and Practical Op-ampIdeal op amps use no power, have infinite input impedance, unlimited gain-bandwidth and slew rate, no input bias current, and no input offset. They have unlimited voltage compliance.Practical op amps consume some power, have very high input impedance have limited gain-bandwidth and limited slew rate, have some input bias current and input offset voltage. Voltage compliance is limited by the power supply rail, or frequently even less.Still practical op amps are very useful because most of the limitations listed above are way better than what your circuit needs.For an ideal amplifier, it does not draw any current at all from its input. Assuming a two input amplifier the signal current in both input probes is zero. In other words the input impedance must be infinite. The output, should operate as the output of an ideal voltage source. This means that the potential between the output and the ground must be A(v2−v1), no matter how much current would a load connected to the output would draw. In other words the output impedance must be zero.For a real amplifier, the input impedance must be as large as possible while the output impedance must be as low as possible.In fact, An op-amp in real life, however, cannot operate with zero current flow. Frequently Asked Questions about Ideal Op Amp1. What is characteristic of ideal opamp?Ideal op amps will have infinite voltage gain, infinitely high impedance, zero output impedance, its gain is independent of input frequency, it has zero voltage offset, its output can swing positive or negative to the same voltages as the supply rails, and its output swings instantly to the correct value. 2. How does an ideal op amp work?An operational amplifier, or op amp, generally comprises a differential-input stage with high input impedance, an intermediate-gain stage, and a push-pull output stage with a low output impedance (no greater than 100 Ω). ... Open-loop voltage gain runs very high, on the order of 1 million. 3. Why are op amps not ideal?Op-amps with FET inputs have an Ibias that is so small that this method becomes less practical. Instead of measuring the voltage drop across a resistor, one can monitor the change in voltage across a capacitor as it is charged by the bias current. 4. How are real op amps different from ideal op amps?In real op amps, the amplified signal will not fully reach the DC supply rails. They will fall short of it. In an ideal op amp, the output will swing instantly to the amplified voltage value. There will be no time delay between the time the voltage is input into the op amp till the time it is output. 5. What are the four main ideal characteristics of an open-loop op amp?An ideal op amp is usually considered to have the following characteristics:Infinite open-loop gain G = vout / vInfinite input impedance Rin, and so zero input currentZero input offset voltageInfinite output voltage rangeInfinite bandwidth with zero phase shift and infinite slew rateZero output impedance R
kynix On 2020-11-06   6642
Resistors

How to Test a Diode in Circuit with a Multimeter?

IntroductionSemiconductor diode, also known as crystal diode, has obvious unidirectional conductivity. It is a kind of electronic components widely used in electrical equipment for protection, rectification, switching, and many other applications. So it is pretty common to see diodes in daily electronic circuits, such as Zener diodes, light-emitting diodes, photodiodes, etc. Therefore, it is necessary to know how to test whether a diode is properly working or not.How to Test a Diode Using a MultimeterCatalogIntroductionⅠ Diode Basics1.1 To Figure Out Diode Anode and Cathode1.2 What Would Cause a Diode to Fail?1.3 Common Diode Failures AnalysisⅡ How to Test Diode with a Multimeter?2.1 Digital Multimeter and Analog Multimeter2.2 Common Diodes Testing Rules2.3 Testing Methods of Types of DiodesⅢ Example Analysis3.1 Test a Diode in Circuit3.2 Power-off and Power-on Testing Methods3.3 ConclusionⅠ Diode Basics1.1 To Figure Out Diode Anode and CathodeThe anode and cathode of diode can be distinguished by screen printing on PCB board, which are as shown in the following:1) The notched end is the cathode of diode.2) The end with a horizontal bar is the cathode.3) The end with white parallel bars is the cathode.4) One end of the triangle arrow is the cathode.5) The small end of the plug-in diode is the cathode, and another big end is the anode.1.2 What Would Cause a Diode to Fail?The common reasons for a diode failure are open circuit, short circuit and unstable voltage regulation. Among these three types of failures, there may be signs. For example, the power supply voltage rises, the supply voltage drops to zero or the output is unstable. Therefore, specific problems must be analyzed in detail for the diode test.The common measurement tool for diode is a multimeter, including on-circuit measurement (the diode is on the circuit board) and off-circuit measurement (the diode is not on the circuit board). As for the basic principle of diode measurement, the forward resistance and the reverse resistance of the PN junction are measured, and the basic judgment is based on the values of them. Therefore, to do a good job in diode test, it is necessary to understand the basic structure and working principle of diodes, and then to understand the main fault characteristics of the diode. 1.3 Common Diode Failures Analysis1) open circuitThis means that the positive and negative electrodes of the diode have been disconnected, and the forward and reverse resistance of the diode have become infinite. After the diode is open, the circuit is in an open state.2) voltage breakdownThis means that there is a path between the positive and negative electrodes of the diode, and the forward and reverse resistance are as large as or close to each other(but not infinite). After a diode breaks down, the action between the positive and negative electrodes may always exit, because there are different manifestations in different circuits.3) forward voltageIf the forward resistance of the diode is too large, the voltage drop of the signal on the diode will increase, which will cause the output signal to decrease, and the diode will be damaged due to the heat. After the forward resistance becomes larger, the unidirectional conductivity of the diode will become poor.4) reverse voltageThe reverse resistance of the diode becomes smaller, which means the unidirectional conductivity of the diode be effected.5) performance degradationUnder this circumstance, the diode does not have obvious failures such as open circuit or breakdown. However, when the situation is getting worse, the stability of the circuit will deteriorate or the output signal voltage of the circuit will drop. Ⅱ How to Test Diode with a Multimeter?2.1 Digital Multimeter and Analog MultimeterWhen using a digital multimeter to test a diode, the red probe connects with the anode and the black probe connects with the cathode. At this time, the measured resistance is the forward conduction resistance of the diode, which is just the opposite of the test result of an analog multimeter. 2.2 Common Diodes Testing Rules(1) The forward resistance of the low-power germanium diode is 300Ω~500Ω, and the silicon diode is lkΩ or more. The former reverse resistance is tens of thousand ohms, and the latter is above 500kΩ (the value of high-power diode is smaller).(2) The polarity of the diode can be judged according to the resistance values (small forward resistance and large reverse resistance). Set the multimeter to the ohm block (Usually use R×100 or R×1k block, do not use R×1 block or R×10k block. The R×1 block is in a large current, it is easy to burn the tube, while using R×10k block may cause the tube broken down with high voltage). Connect the two polarities of the diode with the test probes respectively, and measure the two resistance values. When the measured resistance value is smaller, the end connected to the black lead is the anode. In the same way, when the measured resistance value is larger, the end connected to the black probe is the cathode. If the measured reverse resistance is small, it means that the diode is short-circuited, on the contrary, if the forward resistance is large, it means that the tube is open. In both cases, the diode can’t be work normally.(3) Silicon diodes generally have a forward voltage drop of 0.6V~0.7V, and the forward voltage drop of a germanium diode is 0.IV~0.3V. By measuring the forward voltage of the diode, it can be judged that the tested diode is a silicon tube or a germanium tube. This method is to connect a resistor (lkΩ) behind the power supply, and then connect with the diode according to the polarity characteristic to make the diode forward conducting. At this time, use a multimeter to measure the tube voltage drop. In addition, it is more convenient if it is used in energized dynamic measurement. 2.3 Testing Methods of Types of DiodesZener DiodesHow to test a Zener diode? The following here is to give some ideas.(1) Generally use the low-resistance block to test the Zener diode with a multimeter. Since the battery in the meter is 1.5V, this voltage is not enough to make the Zener diode reverse breakdown. So the forward and reverse resistance should be the same as a normal diode.(2) Measurement of the voltage stabilization value Vz of the Zener diode. When measuring diode, the power supply voltage must be greater than the stable voltage of the tube under test. In this way, the high-resistance block of the multimeter (R×10k) must be used. At this time, the battery in the meter has a higher voltage. When the multimeter's range is set to high barrier, measure diode reverse resistance. If the measured resistance is Rx, the voltage regulation value of the Zener diode is:In the formula, n is the override of the gear used. For example, if the highest electrical barrier ofR0 is the central resistance of the multimeter.E0 is the highest battery voltage value of the multimeter used.Example: Use an MF50 multimeter to measure a 2CW14 diode.R0=10Ω, the highest electrical barrier is R×10k.E0=15V, the measured reverse resistance is 75kΩ, then its voltage regulation value is:If the measured resistance is very large (close to infinite), it means that the voltage Vz under test is greater than E0, therefore, tube will not break down. If the measured resistance is very small (0 or only a few ohms), it means that the test probes are connected reversely, and then just swap the test probes. Light-emitting Diodes (LED)A light-emitting diode is a semiconductor device that converts electrical energy into light energy. It has the characteristics of small size, low working voltage and low working current.(1) There is a PN junction inside the light-emitting diode, so LED has the same characteristic of unidirectional conductivity. Its detection is similar to the measurement of ordinary diodes.(2) Use the R×1k or R×10k gear, and the forward and reverse resistance values are measured. Generally, the forward resistance is less than 50kΩ, and the reverse resistance is greater than 200kΩ.(3) The working current of the light-emitting diode is an important parameter. If the working current is too small, the light-emitting diode will not light up, and it is too large, the light-emitting diode will be easily damaged.(4) The forward turn-on voltage of the light-emitting diode is 1.2V ~ 2.5V, and the reverse breakdown voltage is about 5V. PhotodiodesPhotodiode is a semiconductor device that can convert light intensity into electrical signals.(1) There is a window on the top of the photodiode that can inject light, and the light irradiates the die through it. Under the excitation of the light, a large number of photoelectric particles are generated in the photodiode, which greatly enhances its conductivity and reduces internal resistance.(2) The photodiode is similar to the Zener diode. It also works in the reverse state, with reverse voltage.(3) The forward resistance of the photodiode does not change with the light. Its reverse resistance is larger when there is no light, and becomes smaller when it is exposed to light. That is, the stronger the light, the smaller the reverse resistance. Without light, the reverse resistance will return to the original value.(4) According to the related principle, use a multimeter to measure the reverse resistance of the photodiode. Change the light intensity when measuring, and observe the change of the reverse resistance of the photodiode. If there is no change or less change of the reverse resistance when light changes, it indicates that the tube has failed. High-speed Switching DiodesThe method of detecting high-speed silicon switching diodes is the same as that of ordinary diodes. The difference is that the forward resistance of this tube is relatively large. Measuring with Rxlk block, the forward resistance value is 5k ~ 10k in general, and the reverse resistance value is infinite. Fast Recovery Diodes / Ultrafast Recovery DiodesDetecting fast recovery and ultra-fast recovery diodes with a multimeter is basically the same as that of detecting plastic-encapsulated silicon rectifier diodes. That is, first use the Rxlk block to test its unidirectional conductivity. Generally, the size of forward resistance is about 4 ~ 5k, and the reverse resistance is infinite. And then use the Rxl block to repeat the test, at this time, the forward resistance is several ohms, and the reverse resistance is still infinite. DIAC (Diode for Alternating Current) DiodesUse the Rxlk block, and measure the forward and reverse resistance values of diac, which should be infinite. If the test probes are exchanged to measure, the pointer swings to the right, which indicates that the test tube has a leakage fault. Another method is placing the multimeter in the DC voltage block. During the test, shake the megohmmeter, and the voltage value indicated by the multimeter is the VBO value of the tube. Then change the two pins of the tested tube, and measure the VBR value in the same way. Finally, compare VBO and VBR. The smaller the difference between the absolute values of the two, the better the symmetry of the diac diode. TVS DiodesFor the dual TVS, resistance values between the two pins should be infinite when the red and black test probes of multimeter are exchanged at random. Otherwise, the tube has poor performance or has been damaged. High-frequency Varistor Diodesa. Identify Diode PolarityThe difference between high-frequency varistor diodes and ordinary diodes is that their color code is different. It is generally black of ordinary diodes, while high-frequency varistor diodes’ is light. Its polarity rule is similar to that of ordinary diodes. That is, the end with the green ring is the cathode, otherwise it is the anode.b. Measure Forward and Reverse ResistanceThe specific method is the same as the method of measuring ordinary diodes. Using the Rxlk block of a AM-500 multimeter, the forward resistance is 5k~55k, and the reverse resistance is infinite. Varactor DiodesUsing Rx10k block, no matter how the red and black test leads are exchanged for measurement, the resistance between the two pins of the varactor diode should be infinite. During the measurement, if the multimeter swings slightly to the right or the resistance value is zero, it means that the varactor diode under test has a leakage fault or has been broken down. No matter the loss of varactor diode capacity or internal open-circuit fault, it is impossible to detect them with a multimeter. When necessary, the replacement method can be used for inspection to make judgment. Infrared Light Emitting Diodes (IRED)Put the multimeter in the Rxlk block and measure the forward and reverse resistance of the IRED diode. Generally, the forward resistance should be about 30k, and the reverse resistance should be above 500k. It means the tube can work normally. The larger the reverse resistance, the better. IR Receiver Diodesa. Appearance Identification: Diode Cathode / Anode(1) Common infrared receiving diodes are black in appearance. In addition, there is a small oblique plane at the top of the tube body of the infrared receiving diode. Usually, the pin with one end of the oblique plane is the negative pole and the other end is the positive pole.(2) Use the Rxlk block to test the resistances between two pins. When a diode works normally, the resistance value of two pins are different. And exchange the test leads several times to get some pairs of values. According to the smaller resistance value, the pin connected to the red probe is the cathode, and the pin connected to the black probe is the anode.b. Performance DetectionUse a multimeter to measure the forward and reverse resistance of the infrared receiving diode. According to the resistance values, whether the diode is damaged can be judged preliminarily. Laser DiodesUse the Rxlk block of multimeter, and determine the order of the pins of the laser diode according to the method of detecting ordinary diodes. Because the forward voltage drop of the laser diode is larger than that of the ordinary diode, when detecting the forward resistance, the pointer of the multimeter is slightly deflected to the right, and the reverse resistance is infinite. Unijunction Transistor (UJT)a. Discrimination of ElectrodesBased on the R×1k block, use two meter pens to measure the forward and reverse resistance between any two of the three electrodes ( base B1 and base B2, and emitter E) of the ujt diode. The measured resistance values between the two electrodes are both 2~10kΩ, in addition, B1 and B2 will be different.b. Performance JudgmentThe performance of an ujt diode can be judged by measuring whether the resistance between its pins is normal. Use the R×1k barrier, the black test lead connect to the emitter E, and the red test lead connect to the two base electrodes in turn. Normally, a resistance value should be several thousand to ten thousand ohms. On the contrary, the red test lead connects to the emitter E, and the black test lead connects to the two base electrodes in turn, and the resistance should be infinite under normal conditions. The forward and reverse resistance values between the two bases are both in the range of 2~10kΩ. If they differ greatly from the normal value, the diode is damaged. Ⅲ Example Analysis3.1 Test a Diode in Circuita. Diode Test UsingAnalog MultimeterThe following measurements are all based on silicon diodes. If it is a germanium diode, the forward and reverse resistance of the diode will decrease.1) Measure forward resistance FRThe following figure is a wiring schematic diagram for measuring the forward resistance of a diode with an analog multimeter:Give the result as follows:IndicatorDescriptionUse the R×1k block to measure the diode, the forward resistance is several thousand ohms, and the pointer indicates stability. If the pointer swings slightly, it indicates that the thermal stability of the diode is poor.If the pointer indicates hundreds of kiloohms when measuring the forward resistance, it means that the diode is open.If the pointer indicates tens of kiloohms, it indicates that the diode has a large forward resistance and poor diode performance. Description of measurement of forward resistance:Forward Resistance (FR)DescriptionThousands of ohmsNormalZero or much less than a few thousand ohmsBreakdownHundreds of kilosLarge FR, the diode is openDozens of kilohmsLarge FR, bad forward characteristicsThe pointer is unstablePoor stability 2) Measure reverse resistance RRThe following figure is a wiring schematic diagram for measuring the reverse resistance of a diode with an analog multimeter:Give the result as follows:IndicatorDescriptionWhen measuring the reverse resistance, the value should be several hundred kiloohms. The larger the resistance value is, the better the indicator should be stable.If the reverse resistance is only a few thousand ohms, it means that the diode has broken down and has lost its unidirectional conductivity. Description of measurement of reverse resistanceReverse ResistanceDescriptionHundreds of kilosNormalZeroBreakdownMuch less than a few hundred thousand ohmsDiode’s reverse characteristic is not good.Pointer does not moveThe diode is open. Note: The reverse resistance of some diodes is very large, at this time, it is not certain that the diode is open, so that its forward resistance should be measured. If the value is normal, it means that the diode is not open.Pointer is unstableThe pointer cannot be stabilized at a certain resistance value during measurement, indicating that the diode has poor stability. 3.2 Power-off and Power-on Testing MethodsDiode in-circuit measurement is divided into two situations: Power-off and Power-on statea. Power-off MeasurementThere are something should be noted the method of this test.The influence of the external circuit on the test result is the same as the resistance and capacitance measured of internal circuit. And the influence of the measured forward resistance by the external circuit is lower than the reverse resistance.If there is any doubt about the measuring result, the diode should be removed from the circuit and measured separately. b. Power- on MeasurementWhen the circuit board is powered on, the test point is the tube voltage drop. Because the diode has a very important characteristic: when it is turned on, the tube voltage drop is basically unchanged. So the voltage drop is normal after being turned on, that is to say, the diode is normal.Measurement method: The diagram below shows the connection diagram of the tube voltage drop after the diode in the DC circuit. Setting multimeter in DC voltage 1 V block, the red probe is connected to the cathode of the diode, and the voltage indicated is the forward voltage drop of the diode. Diode forward voltage drop measurement results are analyzed as follows:DiodeDescriptionSilicon diode0.6VThe diode is normal and in a forward conducting state.> 0.6VThe diode is not in the conducting state.Close to 0The diode is in a breakdown state, the current in the loop will increase.Germanium diode0.2VThe diode is normal and in a forward conducting state.> 0.2VThe diode is off or is faulty.Close to 0In the breakdown state, the loop current increases significantly, without unidirectional conductivity. 3.3 ConclusionThe following points should be noted when measuring diodes:1) The diode in AC is in the cut-off state, because the diode is in the reverse state, and the reverse voltage at both ends is very large. The average voltage across the diode measured by the DC block is negative at this time.2) Use different blocks of the same multimeter to measure positive and negative resistance of one diode, their values will different. The forward and reverse resistances of the same diode measured with different multimeters are also different.3) When measuring the forward resistance of a diode, if the pointer cannot stop at a certain resistance value and constantly swings, it indicates that the thermal stability of the diode is not good.4) Some multimeters will provide a “diode check” function that displays the actual forward voltage of the diode when its conducting current. Such meters typically indicate a slightly lower forward voltage than what is “nominal state” for a diode, due to the very small amount of current used during the measurement. Frequently Asked Questions about Diode Test1. What is a diode test?A diode is best tested by measuring the voltage drop across the diode when it is forward-biased. ... A multimeter's Diode Test mode produces a small voltage between test leads. The multimeter then displays the voltage drop when the test leads are connected across a diode when forward-biased. 2. How do you test a rectifier diode?Touch the red (positive) probe of the multimeter to the positive terminal of the diode closet to the welder case interior. Touch the black (negative) probe of the multimeter to the negative terminal of the same diode. The multimeter should read a resistance between 0 and 1 ohm, or the diode is faulty. 3. How can you tell if a diode is positive or negative?Sometimes it's easiest to just use a multimeter to test for polarity. Turn the multimeter to the diode setting (usually indicated by a diode symbol), and touch each probe to one of the LED terminals. If the LED lights up, the positive probe is touching the anode, and the negative probe is touching the cathode. 4. How do you test a Schottky diode?Connect the red positive test lead to the anode of the Schottky diode and the black common test lead to the cathode of the diode. Listen for a “beep” or a “buzz” from the multimeter. If the Schottky diode responds as expected, the multimeter will sound a tone. 5. Can I test a diode in circuit?A diode is best tested by measuring the voltage drop across the diode when it is forward-biased. A forward-biased diode acts as a closed switch, permitting current to flow. A multimeter's Diode Test mode produces a small voltage between test leads. ... Voltage may be present in the circuit due to charged capacitors. 6. How do you check a diode?Diode PolarityThe polarity of both diodes is indicated with a stripe on one end of the body. The stripe corresponds to the line in the schematic symbol, indicating the cathode. The other end (no stripe) is the anode, indicated by the triangle in the schematic symbol. 7. What happens when a diode fails?However, a failed diode can short out too. In this case, the diode will exhibit a small resistance in both directions. The common reasons for a diode failure are excessive forward current and a large reverse voltage. Usually, large reverse voltage leads to a shorted diode while overcurrent makes it fail open. 8. How can you tell if a diode is blown?Turn the dial to “diode test” mode.This level of current is high enough to produce a reading, yet not so high that the diode will fail. It may also be labeled as “diode check” on your multimeter and is usually indicated by a small diode symbol. The diode symbol will look like a triangle pointing towards a line.
kynix On 2020-10-30   22461
Resistors

Humidity Sensor: Working, Types, Application and Arduino Guide

IntroductionThe humidity sensor is a sensor that measures relative humidity, absolute humidity, or dew point. At present, such sensors are widely used, and are gradually developing in the direction of excellent environmental resistance, long life, and low price. This article will introduce the working principle, type, classification, application of humidity sensor, and an Arduino tutorial on real-time temperature and humidity monitor. In addition, some basic knowledge like the calculation of relative humidity and absolute humidity is also covered. Let’s waste no more time! The humidity sensor is a sensor that measures relative humidity, absolute humidity, or dew point. At present, such sensors are widely used, and are gradually developing in the direction of excellent environmental resistance, long life, and low price. This article will introduce the working principle, type, classification, application of humidity sensor, and an Arduino tutorial on real-time temperature and humidity monitor. In addition, some basic knowledge like the calculation of relative humidity and absolute humidity is also covered. If you are only interested about the Arduino guide, you can jump to that part from the category, and the video below is about the accuracy test of different temperature and humidity sensor for arduino, which can help you to choose the best one. Let’s waste no more time!Check this video to look for the best temperature and humidity sensor for ArduinoCatalogIntroductionCatalogI How do Humidity Sensors Work?1.1 Humidity1.2 Absolute Humidity and Relative Humidity1.3 How Humidity Sensors WorkII Classification and Common Types of Humidity Sensors2.1 Classification2.2 Comparison of Resistive and Capacitive Humidity Sensors2.3 Four Types of Humidity Sensors with More Applications2.4 Commonly Used Humidity Sensor ModelsIII Application of Humidity Sensors3.1 Typical Uses3.2 Application FieldsIV Arduino Entry Project: Real-time Temperature and Humidity Detector4.1 Hardware Preparation4.2 Software Preparation4.3 Circuit Connection4.4 Implementation CodeⅤ FAQI How do Humidity Sensors Work?1.1 HumidityBefore learning the humidity sensor, let's take a look at what humidity is. Humidity, a physical quantity indicating the degree of air dryness. At a certain temperature, the less water vapor contained in a certain volume of air, the drier the air; the more water vapor, the more humid the air. The degree of air humidity is called "humidity". In this sense, it is often expressed by physical quantities such as absolute humidity, relative humidity, comparative humidity, mixing ratio, saturation difference, and dew point; if it represents the percentage of the weight of water vapor in the wet steam to the total weight (volume) of the steam, it is called the humidity of the steam. The humidity that the human body feels comfortable with is: the relative humidity is lower than 70%. So the question comes again, what is the relative humidity?Figure1. What is Humidity?1.2 Absolute Humidity and Relative HumidityThe degree of dryness and humidity of the air, or the physical quantity that indicates how much water vapor it contains, is called humidity. The mass of water vapor contained in a unit volume of air is called absolute humidity. Because it is difficult to directly measure the density of water vapor, it is usually expressed by the pressure of water vapor. The absolute humidity of the air does not determine the speed of water vapor on the ground and the perception of humidity. People call the absolute humidity of air at a certain temperature and the percentage of saturated air pressure at the same temperature as relative humidity. To be more specific, absolute humidity refers to the mass of water vapor contained in a certain volume of air, and its unit is generally g/m3. The maximum absolute humidity is the highest humidity undersaturation. Absolute humidity is only meaningful together with temperature, because the amount of humidity that can be contained in the air varies with temperature, and the absolute humidity is also different at different temperatures, because the volume of air also changes with temperature. But the closer the absolute humidity is to the highest humidity, the smaller its change with temperature. The following is the formula for calculating absolute humidity:The symbols are:e-vapor pressure, the unit is Pascal (Pa)-The gas constant of water = 461.52J/(kg K) T-Temperature, the unit is Kelvin (K)m-the mass of water dissolved in the air, in kilograms (kg)V-The volume of air, in cubic meters (m). Relative humidity (RH)A hygrometer is recording relative humidity. The relative humidity is the ratio between absolute humidity and maximum humidity. Its value shows how high the saturation of water vapor is. Air with a relative humidity of 100% is saturated air. Air with a relative humidity of 50% contains water vapor that reaches half the saturation point of air at the same temperature. Water vapor in the air with a relative humidity of more than 100% generally condenses.  As the temperature increases, the air can contain more water, that is to say, the relative humidity will decrease when the temperature increases with the same amount of water vapor. Therefore, while providing relative humidity, temperature data must also be provided. The dew point can also be calculated from the relative humidity and temperature. The following is the formula for calculating relative humidity:The symbols are:ρw-absolute humidity, in grams/cubic meterρw,max-the highest humidity, the unit is g/m3e-water vapor pressure, the unit is PascalE-saturated vapor pressure, the unit is Pascals-specific humidity, the unit is g/kgS-the highest specific humidity, the unit is g/kg 1.3 How Humidity Sensors WorkGenerally, humidity sensors use the following four methods to detect humidity or condensation:(1) Measure the change in electrical impedance or capacitance caused by moisture absorption, separation, or condensation of moisture-sensitive materials.(2) Measure the difference in gas thermal conductivity due to changes in humidity.(3) Measure the change in the resonance frequency of the crystal vibrator due to changes in humidity or condensation.(4) Measure the attenuation and light absorption and reflection caused by alpha rays passing through water droplets due to changes in humidity.For example, the characteristic of a humidity-sensitive resistor is to cover a film made of moisture-sensitive material on the substrate. When water vapor in the air is adsorbed on the moisture-sensitive film, the resistivity and resistance value of the element will change. One characteristic can measure humidity.Figure2. How a polymeric membrane humidity sensor worksII Classification and Common Types of Humidity Sensors2.1 ClassificationAt present, there are many types of humidity sensors on the market, and their application ranges are also different. They are roughly divided into the temperature and humidity ranges used, which can be listed in the following table.IndustryScope of applicationOperating temperature and humidity rangeUsesTemperature(℃)Humidity(%PH)Home appliancesAir conditioning machine5~40 40~70 Air conditioning equipmentDryer800~40Clothes dryingElectronic range5~1002~100Food heating and conditioning controlVTR-5~6060~100Prevent condensationCarAutomatic anti-fog-20~8050~100Prevent condensationMedical treatmentTreatment device10~3080~100Respirator systemIncubator10~3050~80Air conditioning equipmentIndustryFiber10~3050~100SilkDryer50~1000~50Kiln industry, wood dryingPowder moisture5~1000~50Ceramic raw materialsDry food50~1000~50Food preservationElectronic Components Manufacturing5~400~50Magnetic head, LSI ICAgriculture, Forestry and LivestockHouse air conditioning5~400~100Air conditioning equipmentTea smoke anti-frost-10~6050~100Prevent condensationReptile feeding5~400~50Increase humidity, health managementTestConstant temperature and humidity tank-5~1000~100Precision measurementRF detector-50~400~100High-precision meteorological measurementHygrometer5~1000~100Control recording deviceOtherSoil moisture-20~500~100Plant cultivation, soil and sand collapseIn the above, we have introduced four methods for detecting humidity or condensation. These measurement methods must be selected according to the different test environments. The most commonly used measurement method on the market is the first one because its measurement and signal selection methods are quite simple and cheap. It can be divided into the following six categories if it is distinguished by the difference of its manufacturing materials:(1) Electrolytes such as LiCl.(2) Semiconductor materials such as Se and Ge.(3) MgCr2O4, ZnCr2O4, TiO2, SnO2 and other metal oxide fusion products.(4) Porous metal oxide film such as Al2O3.(5) A material made by dispersing conductive powder in a polymer material such as nylon.(6) Organic or inorganic polymer electrolyte membrane. Sensors made of moisture-sensitive materials can be roughly divided into 7 categories:(1) Electrolyte humidity sensor(2) Polymer humidity sensor(3) Ceramic humidity sensor(4) Crystal oscillator humidity sensor(5) Semiconductor humidity sensor(6) Thick-film humidity sensor(7) Condensation humidity sensorClassificationMoisture Sensitive MaterialDetection methodElectrolyteLiCl+Polyviny1 Alcho1 PolystyreneResistorSulfated filmResistorPotassium sulfate membraneResistorLiC1 saturated solutionResistorSemiconductorSe (Ge or Si) vapor deposition filmResistorSi+SiO2+PAPA (Polyamino Phenylacetylene)ResistorMetal oxides (ceramics)Fe3O4 Colloid coating filmResistorCr2O3 Ni2O3 Fe2O3ResistorGlass ceramic filmCapacitorFe2O3-K2O ceramicResistorZnO-Li2O-V2O5 ceramicResistorMg Cr2O4 type ceramicCapacitorPolymersAl2O3+ epoxy resinResistor or CapacitorMulti-emulsion resin filmCapacitor Organic materialCelluloid+CarbonResistorButyr CellaloseCapacitorResin carbonResistorPolyamid+ crystal oscillatorResonance frequency2.2 Comparison of Resistive and Capacitive Humidity Sensors(1) Resistive humidity sensorThe resistive humidity sensor is a sensor that uses the electrical characteristics of the humidity sensor (such as resistance value) to change with humidity to measure humidity. The humidity sensor is generally immersed in an insulating material with a hygroscopic substance, or through evaporation, It is made by coating and other processes to prepare a layer of metal, semiconductor, polymer film and powdered particles.  During the moisture absorption and dehumidification process of the moisture-sensitive element, the conduction state of the ion H+ decomposed by water molecules changes, so that the resistance value of the element changes with humidity.Figure3. Resistive humidity sensorAdvantage1) Compared with the capacitive type, the structure is simpler, and it is easier to achieve mass production and low price.2) There is no need to consider the capacity between the leads like capacitive sensors, so the sensor can be stretched at will, with greater design freedom.3) Since the characteristic is a logarithmic change (the degree of change is large), the humidity change is small for the resistance change. (According to this point, for example, the degree of influence of the deviation of the electrode on the characteristics is small, and the instability is also small. Even if there is a slight change, it is difficult to show when converted to humidity.) Disadvantages1) The temperature characteristic is larger than that of the capacitive type (0.5%rh/℃), and temperature compensation is usually required.2) Since the characteristic is a logarithmic change, if the logarithmic conversion is not processed, the linear characteristic will not be obtained.3) The low humidity range is difficult to detect due to high resistance. (About 20% rh is the limit) In addition, it is easily affected by interference. (2) Capacitive humidity sensorA capacitive humidity sensor is a commonly used instrument in humidity sensors. It uses polymer humidity and humidity-sensitive capacitors as the basic humidity-sensing component, and uses a single-chip microcomputer to analyze, process, display and remotely transmit the measurement results. The measurement accuracy is ±2.5 %. The capacitive humidity sensor is mainly composed of a glass substrate, a lower electrode, a humidity-sensitive material, and an upper electrode. The two lower electrodes are connected in series with the humidity-sensitive material and the two capacitors formed by the upper electrode. Humidity-sensitive material is a high molecular polymer whose dielectric constant changes with the relative humidity of the environment.  When the environmental humidity changes, the capacitance of the humidity sensor changes accordingly, that is, when the relative humidity increases, the humidity sensitive capacitance increases, and vice versa (the capacitance is usually between 48 and 56 pf). The sensor's conversion circuit converts the humidity-sensitive capacitance change into a voltage change, which corresponds to a change in relative humidity from 0 to 100% RH, and the output of the sensor changes linearly from 0 to 1v.Figure4. Capacitive soil moisture sensorAdvantage1) Generally speaking, low humidity starting from 0% rh can be detected.2) The capacitance value is relatively close to linear, and no logarithmic change is required.3) The temperature characteristic is smaller than that of the resistance type (about 0.05~0.1%rh/℃), and temperature compensation is not required for general use.4) In order to increase the capacitance value, the structure is made into a thin film, and there are more products with a faster response speed than the resistance type. Disadvantage1) If the sensor is extended with a lead wire, the capacitance value will change, so it is not suitable to extend the sensor alone. Also, if it is assembled into the device, it is difficult to change the position by the lead wire, so the design freedom is small.2) The amount of change is relatively small, but a small change in capacitance will cause a large error. Therefore, inexpensive sensors have a large deviation. (The sensors used for measurement also have very high accuracy, but these estimation formulas have been processed.)3) The fact that the amount of change is small can be said in terms of dependence. But a small change in capacitance will produce a large error. Therefore, a sensor with poor reliability will have a large humidity change.4) Although the amount of change is small, the deviation and temperature characteristics of other circuit parts will have a greater influence, so be careful when selecting circuit parts. 2.3 Four Types of Humidity Sensors with More Applications(1) Lithium chloride humidity sensor● Resistive lithium chloride hygrometerCertain metal salts (such as lithium chloride LiCI) have strong moisture absorption properties in the air, and their moisture absorption is a certain function of the relative humidity of the air, that is, the greater the relative humidity in the air, the more the moisture absorbed by the lithium chloride. At the same time, the electrical conductivity of lithium chloride, that is, the size of the resistivity changes with the amount of moisture absorption, the more water absorbed, the smaller the resistivity, and vice versa.  Therefore, the relative humidity of the air can be determined according to the change in resistivity of lithium chloride. Lithium chloride resistance hygrometer is a meter made of the characteristics of resistivity change after lithium chloride absorbs moisture. The first lithium chloride electric humidity sensor based on the principle of resistance-humidity characteristics was developed by F.W.Dunmore of the American Bureau of Standards. This kind of element has high precision, simple structure, low price, suitable for a series of advantages such as measurement and control of normal temperature and humidity. ● Dew point lithium chloride hygrometerThe dew-point lithium chloride hygrometer was first developed by Forboro Company in the United States. This type of hygrometer is similar to the above-mentioned resistive lithium chloride hygrometer, but its working principle is completely different. In short, it uses the saturated vapor pressure of a saturated aqueous solution of lithium chloride to work with temperature. (2) Carbon humidity sensorThe carbon humidity sensor was first proposed by EKCarver and CWBreasefield in the United States in 1942. Compared with commonly used sounding elements such as hair, casing and lithium chloride, the carbon humidity sensor has a fast response speed, good repeatability, The advantages such as no erosion effect and narrow hysteresis ring are eye-catching. The uncertainty of measurement using carbon humidity sensor does not exceed ±5%RH, the time constant is 2~3s at positive temperature, the hysteresis is generally about 7%, and the specific resistance stability is also better. (3) Alumina hygrometerThe outstanding advantage of alumina sensor is that the volume can be very small (for example, the humidity sensor used in the radiosonde is only 90μm thick and 12mg weight), high sensitivity (the lower limit of measurement reaches -110℃ dew point), and the response speed is fast (generally 0.3 s to 3s), the measurement signal is directly output in the form of electrical parameters, which greatly simplifies the data processing program, and so on. In addition, it is also suitable for measuring moisture in liquids. (4) Ceramic humidity sensorCeramic humidity sensor is also called metal oxide humidity sensor, because its humidity sensing material is made of metal oxide powder through pressure molding and sintering into ceramics. Due to the degree of sintering, many porous objects can be obtained, and water vapor will be adsorbed on the porous surface to form an adsorption layer, and the H+ ions in the adsorption layer will form current carriers due to the adhesion of water vapor. When the humidity is high, the current attached to the layer of water vapor in the adsorption easily flows. The ceramic humidity sensor utilizes this property to convert the humidity change into the output of the impedance value change.Figure5. Heating purification type ceramic humidity sensor2.4 Commonly Used Humidity Sensor ModelsAt present, the main manufacturers and typical products producing integrated humidity sensors are Honeywell (HIH-3602, HIH-3605, HIH-3610), Humirel (HM1500, HM1520, HF3223, HTF3223), Sensiron (SHT11, SHT15) type). These products can be divided into the following four types: Linear voltage output integrated humidity sensorTypical products are HIH3605/3610, HM1500/1520. Its main feature is the use of constant voltage power supply, built-in amplifier circuit, can output a volt-level voltage signal proportional to the relative humidity, fast response, good repeatability, and strong anti-pollution ability. Linear frequency output integrated humidity sensorThe typical product is HF3223 type. It adopts a modular structure and is a frequency output integrated humidity sensor. The output frequency is 8750Hz (type value) at 55%RH. When the relative humidity changes from 10% to 95%, the output frequency is reduced from 9560Hz to 8030Hz . This kind of sensor has the advantages of good linearity, strong anti-interference ability, easy to be equipped with digital circuits or single-chip computers, and low price. Frequency/temperature output integrated humidity sensorThe typical product is HTF3223. In addition to the functions of HF3223, it also adds a temperature signal output terminal and uses a negative temperature coefficient (NTC) thermistor as a temperature sensor. When the ambient temperature changes, the resistance value changes accordingly and is drawn from the NTC terminal, and the temperature value can be measured with a secondary meter. Single-chip intelligent humidity/temperature sensorIn 2002, Sensiron took the lead in the world to successfully develop the SHT11 and SHT15 intelligent humidity/temperature sensors. The overall dimensions are only 7.6 (mm) × 5 (mm) × 2.5 (mm), and the size is similar to that of a match head. Before leaving the factory, each sensor has been precision-standardized in the temperature room, and the standard coefficients are compiled into corresponding programs and stored in the calibration memory.  The relative humidity can be automatically calibrated during the measurement process. They can not only accurately measure relative temperature, but also temperature and dew point. The measurement range of relative temperature is 0-100%, the resolution is up to 0.03%RH, and the highest accuracy is ±2%RH. The measuring temperature range is -40℃~+123.8℃, and the resolution is 0.01℃. The accuracy of measuring dew point is <±1℃. When measuring humidity and temperature, the digits of the A/D converter can reach 12 and 14 bits respectively.  Using the method of reducing the resolution can increase the measurement rate and reduce the power consumption of the chip. The products of SHT11/15 have good interchangeability, fast response speed, strong anti-interference ability, do not need external components, adapt to various single-chip microcomputers, and can be widely used in medical equipment and temperature/humidity adjustment systems.Figure6. HTS221 Capacitive Digital Humidity SensorIII Application of Humidity Sensors3.1 Typical UsesWork in any industry is inseparable from the air, and the humidity of the air is directly related to work, life, and production, making the monitoring and control of humidity more and more important. The main applications of humidity sensors are as follows: (1) Climate monitoringWeather measurement and forecasting are of great significance to industrial and agricultural production, military and people’s lives, and scientific experiments. Therefore, humidity sensors are essential humidity measuring equipment. For example, resin swelling humidity sensors have been used in meteorological balloon humidity measuring instruments. on. (2) Greenhouse breedingModern agriculture, forestry, and animal husbandry industries have a considerable number of greenhouses. The humidity control of the greenhouse is as important as temperature control. Controlling the humidity in a suitable range for the growth of crops, trees, livestock and poultry is one of the conditions for reducing pests and diseases and increasing yield. (3) Industrial productionIn the textile, electronics, precision machinery, ceramic industry and other sectors, air humidity directly affects the quality and output of products, and must be effectively monitored and regulated. (4) Storage of goodsVarious items have certain adaptability to the environment. If the humidity is too high or too low, the product will lose its original performance. For example, in high-humidity areas, electronic products are seriously damaged in the warehouse, non-metal parts will become moldy, and metal parts will corrode and rust. (5) Use protection of precision instrumentsMany precision instruments and equipment have higher requirements for the working environment. The environmental humidity must be controlled within a certain range to ensure their normal operation and improve work efficiency and reliability. For example, the working humidity of the telephone program-controlled switchboard is better at 55% ±10%. Too high temperature will affect insulation performance, and too low temperature will easily generate static electricity and affect normal operation.3.2 Application Fields(1) Humidity measurement system● When the temperature is below 70°C (usually above -40°C), if the environment is clean, use a polymer sensor, and use a ceramic sensor (heating cleaning regeneration type) for serious pollution. Because of its heating and cleaning process, it cannot be measured continuously and consumes a lot of energy (1-10W). However, it has a long life and can choose a sensor with a longer heating and cleaning cycle during use, such as a chloroapatite ceramic sensor, which is washed once every 2 to 3 months. In addition, the internal heating type consumes less energy than the external heating type. ● Measure the humidity in the range of 70~100℃, use ceramic sensors with heating and cleaning, and perform linearity and temperature compensation to improve accuracy. In order to achieve higher accuracy, a microcomputer is required. Frequent heating and cleaning are required at high temperature and humidity. For example, when the RH is above 80%, it needs 30S cleaning once. It is best equipped with an automatic heating cleaning device. ● Measure the humidity in the range of 100~150℃. In the world, ceramic humidity sensors are mostly used to make high temperature humidity meters. (2)Automatic control of industrial processesIn order to improve product quality and energy-saving, ceramic humidity sensors are usually used for control in product drying systems, reactor humidity control, boiler water vapor leakage detection, integrated circuits, or air conditioning in magnetic head processing plants; the humidity control of various air conditioning systems, medical systems can be carried out with polymer or ceramic humidity sensors. (3) Steam leak detection systemIn thermal power stations, nuclear power plants, steam locomotives, boilers and other high-temperature and high-pressure equipment, in order to prevent gas leakage and prevent personal accidents, humidity sensors can be used for leak detection. (4) Other systemsIn-home appliances, the humidity sensor can be used for humidity measurement of humidifiers, dehumidifiers, air conditioners, wine cabinets, clothes dryers, etc.IV Arduino Entry Project: Real-time Temperature and Humidity Detector4.1 Hardware PreparationArduino UNO oneA temperature and humidity sensorOne PCF8574T adapter board1602LCD oneA piece of breadboardSeveral connecting lines4.2 Software PreparationArduino IDE4.3 Circuit ConnectionThis project directly uses the PCF8574T adapter board to drive the 1602 LCD display, which will save a lot of Arduino IO ports and save a lot of wiring troubles. PCF8574T adapter board contains four interfaces: VCC, GND, SDA and SCL. Make these connections respectively: VCC - 5V, GND - GND, SDA - A4, SCL - A5. The temperature and humidity sensor contains 3 pins, viewed from the side with the mesh, from left to right are DATA, VCC, and GND. Make connections like this: DATA - A0, VCC - 3.3V, GND - GND.Figure7. Circuit Connection4.4 Implementation CodeFigure8. Experiment Result/** Use temperature and humidity sensor to detect information and display it on the LCD*/#include "Wire.h" // Import libraries needed to drive LCD#include "LiquidCrystal_I2C.h"#include "dht.h" // Import dht library for temperature and humidity sensor#define dht_pin A0 // Connect the data port of the temperature and humidity sensor to A0dht DHT;// Set up LCDLiquidCrystal_I2C lcd(0x27,16,2); // 0x27 is the address of the I2C busvoid setup() {// Delay waiting for system initializationdelay(1000);// Initialize LCDlcd.init();// Turn on the screen backlightlcd.backlight();// LCD screen displays Humidity(%):lcd.print("Humi(%): ");// LCD screen displays Temp(C):lcd.setCursor(0, 1);lcd.print("Temp(C): ");}void loop() {// Read the data of the temperature and humidity sensorDHT.read11(dht_pin);// LCD displays the collected temperature and humidity datalcd.setCursor(8,0);lcd.print(DHT.humidity,1);lcd.setCursor(8,1);lcd.print(DHT.temperature,1);delay(1000);} After the code is compiled without any problem, click the button to upload it to the Arduino UNO board. After the programming is no problem, you can observe the result on the LCD. If there is no change in the humidity, you can try to breathe a sigh of relief at the sensor and you can observe the change in value.Ⅴ FAQ1. What are humidity sensors?A humidity sensor (or hygrometer) senses, measures and reports both moisture and air temperature. The ratio of moisture in the air to the highest amount of moisture at a particular air temperature is called relative humidity. Relative humidity becomes an important factor when looking for comfort. 2. How do humidity sensors work?Humidity sensors work by detecting changes that alter electrical currents or temperature in the air. ... A capacitive humidity sensor measures relative humidity by placing a thin strip of metal oxide between two electrodes. The metal oxide's electrical capacity changes with the atmosphere's relative humidity. 3. How many types of humidity sensors are there?There are three primary types of humidity sensors employed which are defined around what approach is used to sense humidity and deliver an electrical signal that can be used to establish the value. These types of humidity sensors include Capacitive humidity sensors. Resistive humidity sensors. 4. Is a humidity sensor analog or digital?Humidity sensors measure and report moisture levels in two distinct ways - analog or digital (aka discrete). Digital sensors are able to monitor conditions for operation within a specified range. ... Analog sensors are more advanced and provide continuous visibility to current conditions through accurate measurements. 5. Why is a humidity sensor used?Humidity sensors are electronic devices that measure and report the moisture and air temperature of the surrounding environment where they are deployed e.g., in air, soil, or confined spaces. Humidity measurements indicate the concentration of water vapor present in the air. 6. What is an absolute humidity sensor?The ABS-300 is a thermal conductivity absolute humidity sensor. This sensor measures absolute humidity by quantifying the difference in thermal conductivity of dry air and air containing water vapor. ... If temperature and pressure are known the absolute humidity easily converts to relative humidity. 7. How accurate is a humidity sensor?Digital relative humidity sensors are typically accurate to plus/minus 3% relative humidity throughout the entire 0-100% RH range, but closer to plus/minus 2% at 50% RH. ... The simplest way to calibrate a relative humidity sensor is with table salt and water in an airtight container. 8. What is a humidity transducer?Humidity transducers are normally used in laboratories connected to a controller to keep a constant humidity there. ... Humidity transducers can transform a physical quantity of air humidity into a standard signal which is transferred to a controller. 9. How does the humidity sensor sense the moisture in the air?A capacitive humidity sensor measures relative humidity by placing a thin strip of metal oxide between two electrodes. The metal oxide's electrical capacity changes with the atmosphere's relative humidity. These types of sensors are used for weather, commercial and industrial applications. Resistive humidity sensors utilize ions in salts to measure the electrical impedance of atoms. As humidity changes, so do the resistance of the electrodes on either side of the salt medium. State-of-the-art resistive humidity sensors use ceramics to overcome areas where condensation occurs. Thermal conductivity sensors measure changes in heat to detect humidity. Two thermal sensors conduct electricity based upon the humidity of the surrounding air. One sensor is encased in dry nitrogen as a comparison to the other sensor which measures the ambient air. The difference between the two measures the humidity. 10. What is the difference between a Temperature sensor and a Humidity sensor?Temperature Sensor: Temperature is the most common environmental parameter. Temperature plays an important role in our homes and industries. Over the past few years, we are able to monitor and control environmental parameters with the help of temperature sensing devices. A temperature sensor is an electronic device that is used to detect and measure accurate temperature levels in different environmental conditions. There are many affordable temperature sensors are available in the market to measure the accurate temperature level. Humidity Sensor: Humidity is another most measurable environmental parameter. The high humidity levels in our homes and warehouses increase the chances of damaged products and things. In the past, we were not able to detect the accurate humidity level due to a lack of sensing devices. The humidity sensor is an electronic device uses to measure the humidity level and make changes in the humidity level through our mobile phone from anywhere. The humidity sensor detects the humidity level in the water, air and in soil. We can easily access humidity sensors in our homes and business. 
kynix On 2020-10-26   7116
Resistors

Time Delay Relay Basics: Relay Circuit and Applications

IntroductionTime relay refers to a kind of relay whose output circuit needs to make an obvious change (or contact action) after adding (or removing) the input action signal in a specified and accurate time. It is an electrical component used in a circuit with a lower voltage or a smaller current to switch on or off a circuit with a higher voltage and larger current.  With the development of electronic technology, electronic time relays have become mainstream products in time relays. Electronic intelligent digital display time relays using large-scale integrated circuit technology have many working modes, which can not only achieve long delay time but also have high time-delay accuracy, small size, convenient adjustment and long service life, making the control system simpler and more reliable. The time relay also has the function of automatic monitoring. Time relay and other equipment together can form a program space route to realize the automatic operation of the equipment.Time Relay Basics ExplainedCatalogIntroductionⅠ Time Relay Basics  1.1 What is a Time Delay Relay?  1.2 Time-delay Relay Working Principle  1.3 Timer Relay Structure  1.4 Timer Relay Parameters  1.5 Four-type Time Relay Contacts Ⅱ Understanding Time Delay in Relay CircuitⅢ Time Relay Classifications  3.1 According to Working Principle  3.2 According to the Delay ModesⅣ How to Wire Time Relay?Ⅴ Time Relay ApplicationsⅥ Time Relay SelectionⅦ Timer Relay Using Instructions  7.1 General Ideas  7.2 Two Points for Attention in Using Time RelaysⅧ Case Study: Time Relay Switch in Light CircuitⅨ Frequently Asked Questions about Time Delay Relay BasicsⅠ Time Relay Basics1.1 What is a Time Delay Relay?The time relay is a very important component in the electrical control system. In many control systems, use the time relay to achieve delay control. Time relay is an automatic control electrical appliance that uses the principle of electromagnetic or mechanical action to delay the closing or opening of contacts. Its characteristic is that there is a delay from the time the attracting coil gets the signal to the action of the contact. The time relay is generally used to control the motor starting process with time function. As above mentioned, the main function of the time delay is as an executive device in simple program control. When it receives the start signal, it starts timing. After the timing ends, its working contact opens or closes to promote the subsequent circuit work. Generally speaking, the delay performance of the time relay can be adjusted within the range of design, so as to facilitate the adjustment of its delay time. In addition, a time relay alone may not be able to do close. After closing for a period of time, it will open again. It is a cycle of time-delay closing and opening. However, configuring a certain number of time relays and intermediate relays can do it. 1.2 Time-delay Relay Working PrincipleTime relay is widely used in remote control, telecommunication, automatic control and other electronic equipment, and is one of the most important control components. When the coil is energized, the armature and the pallet are attracted by the core and move down instantaneously, making the action contact close or open. However, the piston rod and the lever cannot fall with the armature at the same time, because the upper end of the piston rod is connected to the rubber film in the air chamber.  When the piston rod starts to move downward under the action of the released spring, the rubber film is concave downward. The air in the air chamber becomes thinner, causing the piston rod to be damped and slowly descend. After a certain period of time, the piston rod descends to a certain position, and then the delay contact action is pushed through the lever to make the moving contacts open and close. The time from when the coil is energized to when the delay contact completes the action is the delay time of the relay. The length of the delay time can be changed by adjusting the size of the air inlet hole of the air chamber with a screw. After the suction coil is de-energized, the relay relies on the spring to recover. And the air is quickly expelled through the air outlet. 1.3 Time Relay StructureFigure 1. Air-damping Time Relay1 Coil5 Push plate9 Weak Spring13 Adjusting Screw2 Iron Core6 Piston rod10 Rubber Film14 Air Inlet3 Armature7 Lever11 Air Chamber Wall15 Micro Switch4 Reaction Spring8 Spring12 Piston16 Micro Switch 1.4 Time Relay ParametersTechnical parameters include rated voltage, contact working current, contact type and quantity, delay time, accuracy, ambient temperature, mechanical life and electrical life, etc. Now take the SJ23 series air-type time relay as an example, its technical parameters are as follows:1) Rated control capacity: AC300VA, DC60W (30W delay contact assembly).2) Rated voltage level: AC380V, 220V; DC220V, 110V.3) Rated voltage of the coil: AC110V, 220V and 380V.4) Maximum operating current of the contact: 0.79A at AC380V, 0.27A (momentary) and 0.14A (delay) at DC220V.5) Delay repeat error: ≤9%.6) Hot-state pull-in voltage: no more than 85% of the rated voltage of the relay. When the voltage drops from the rated value to 10% of the rated value in cold-state, it can be reliably released. And it can reliably release after reaching 110% of the rated voltage.7) The mechanical life is not less than 1 million times, and the electrical life is 1 million times (the DC life of the delay contacts assembly is 500,000 times). 1.5 Four-type Time Relay ContactsFigure 2. Time Relay SymbolsNOTC (normally-open, timed-closed): When the coil is not energized, the NOTC contact is normally open. It is closed by energizing the relay coil, but only within a specified time after the coil is continuously energized. The moving direction of the contact (close or open) is the same as that of a standard normally open contact. Since the delay occurs in the direction in which the coil is energized, this type of contact is normally open and on-delay. NOTO (normally-open, timed-open): Unlike the NOTC contact, the timed action occurs when the coil is de-energized. Since the delay occurs when the coil is de-energized, this type of contact is normally open and off-delay. NCTO (normally-closed, timed-open): When the coil is not powered on, the NCTO contact is normally closed. By energizing the relay coil, the contact is opened, but only within a specified time after the coil is continuously energized. The movement direction of the contact (closed or opened) is the same as the standard normally closed contact, but there is a delay in the opening direction. NCTC (normally-closed, timed-closed): The NCTC contact is similar to NCTO contact, because when the coil is normally closed when in de-energized and opened by energizing the coil. Ⅱ Understanding Time Delay in Relay CircuitSet delay time of a relay. Generally speaking, the delay performance of the time relay can be adjusted within the range of design, so as to facilitate the adjustment of its delay time in circuit. Time Delay Relay Circuit (Power-Off)If you are using an on delay relay, the delay will start immediately after the input signal is obtained. After the delay is completed, the executive part will output the signal to the control circuit. When the input signal disappears, the relay will immediately return to the pre-action status. It is opposite to an off delay relay. When the input signal is obtained, the execution part immediately has an output signal. After the input signal disappears, the relay needs a certain time to restore to the state before the action.Figure 3. Timer Relay StructureⅢ Time Relay Classifications3.1 According to Working PrincipleAccording to different working principles, time relays can be divided into air damping time relays, electric time relays, electromagnetic time relays, electronic time relays, etc. (1) Air damping time relayThe type is obtained by using the principle of damping when air passes through the small hole. Its structure is composed of three parts: electromagnetic system, delay mechanism and contact. The electromagnetic mechanism is a double-port direct-acting type, the contact system is a micro switch, and the delay mechanism adopts an airbag damper. (2) Electronic time relayUtilize the principle that the capacitor voltage in the RC circuit can't jump, and can only change gradually according to the exponential law, that is, the delay is obtained by electrical damping characteristics.Features: Wide delay range, high precision (generally about 5%), small size, shock resistance and easy adjustment. (3) Electric time relayUse the miniature synchronous motor to drive the reduction gear train to obtain the time delay.Features: The delay range is wide, up to 72 hours, and the delay accuracy can reach 1%. At the same time, the delay value is not affected by voltage fluctuations and environmental temperature.Its delay range and accuracy are unmatched by other time relays. Its disadvantages are complex structure, large size, short life, high price, and accuracy is affected by the power frequency. (4) Electromagnetic time relayUse the principle of slow attenuation of the magnetic flux after the electromagnetic coil is cut off to delay the release of the armature of the magnetic system to obtain the delay action of contacts. It is characterized by a large contact capacity, so the control capacity is large. However, the delay time range is small, and the accuracy is slightly worse. So it is mainly used in the control of DC circuits. 3.2 According to the Delay ModesBased on it, time relays can be divided into two types: on-delay type and off-delay type.(1) The on delay type time relay starts to delay immediately after receiving the input signal. After the delay is completed, its execution part outputs the signal to manipulate the control circuit. When the input signal disappears, the relay immediately returns to the state before the action.(2) The off delay type time relay is just the opposite. When the input signal is obtained, the execution part immediately has an output signal. After the input signal disappears, the relay needs a certain delay to restore to the state before the action. Ⅳ How to Wire Time Relay?The time relay is a very important component in the electrical control system. There are power-on delay types and power-off delay types. Based on the action type, there are electronic type and electric type, etc. Between them, the electronic type uses the principle of capacitor charging and discharging combined with electronic components to achieve delay action. There are many electric styles by using air bags and springs.Figure 4. Time Relay Wiring Schematics Time Relay Wiring:1) Control wiring: Consider it as a DC relay.2) Work control: Although the control voltage is connected, whether it plays a control role is determined by the timer on the panel.3) Function understanding: It is a switch,single-pole double-throw, with an active point, just like the active arm of a common knife switch.4) Load wiring: Connect the neutral wire of the power supply or the negative terminal.5) Working principle: When the timer is invalid, it is equivalent to the normal light in the switch-off state. When timing, the relay will act and the electrical appliances will be energized to work, which is equivalent to the normal light in the switch-on state.Take the power-on delay time relay as an example:Figure 5. On Delay Relay Contacts Wiring Ⅴ Time Relay ApplicationsIn Flash ControlTwo-time relays cooperate with each other to provide constant frequency on/off pulses of the contacts, sending intermittent power to the light.  In Furnace Safety Purge ControlBefore the combustion furnace can be safely ignited, the fan must run for a certain period of time to clean out any flammable or explosive steam in the furnace chamber. The time relay provides the required time parts for the furnace control work.In Electric Soft-start Delay ControlIt is not necessary to start a large electric engine by switching full power from a completely stopped state, and can reduce voltage softly start with less inrush current.In Conveyor Belt Sequence DelayWhen multiple conveyor belts are arranged to transport materials, the conveyor belts must be started in the reverse order (the last one is first, the first one is last) to prevent materials from accumulating on the moving conveyor which may be stop or move slowly. Ⅵ Time Relay SelectionThe selection of time relay is mainly due to delay mode and parameter coordination. The following aspects should be considered when selecting.(1) Delay mode selectionIt should be selected according to the requirements of the control circuit. The reset time after the action is longer than the inherent action time, so as to avoid misoperation or even no delay. This is especially important in the occasions of repeating delay circuits and frequent operations. (2) Type selectionFor occasions where the delay accuracy is not high, cheaper electromagnetic or air damping time relays are always used. On the contrary, for occasions where the delay accuracy is high, electronic time relays can be used. (3) Coil voltage selectionAccording to the voltage of the control circuit, the voltage at which the relay attracts the coil is selected. (4) Selection of power supply parametersIn the occasions where the power supply voltage fluctuates greatly, it is better to use air damping or electric time relays than the transistor type. And in the occasions where the power frequency fluctuates, electric time relays should not be used. In addition, when the temperature changes greatly, air damping type should not be used. When selecting a time relay, pay attention to the current type and voltage level of its coil (or power supply), and other factors, such as delay mode, contact form, delay accuracy and installation method according to the control requirements.Ⅶ Timer Relay Using Instructions7.1 General Ideas1) Keep the time relay clean, otherwise, the error will increase.2) Before use, check whether the power supply voltage and frequency are consistent with the voltage and frequency of the time relay.3) Choose the control time of the time relay according to user requirements. Regardless of the type of time relay, as long as the timing time is equal to the set time, its output contacts will act to achieve the purpose of the timing control circuit.4) For DC products, pay attention to wiring according to the circuit diagram and pay attention to the polarity of the power supply.5) After the time relay is out of working state, it should be reset immediately for the next use. If the repeated use interval is less than the preset time, the control circuit will be abnormal. What’s more, the power-on delay type is automatically reset after power off; and the power-off delay type is automatically reset after power on.6) Try to avoid using it in places with obvious vibration, direct sunlight, humidity and soil contact. 7.2 Two Points for Attention in Using Time RelaysThree Key Points1) Starting point of timingOn one hand, when selecting the timing point of the power-on delay time relay, you should choose to supply power to the time relay when the timing signal is sent by the control circuit that needs to perform timing. On the other hand, when selecting the timing point of the power-off delay type time relay, you should choose to cut off the power supply of the time relay when the control circuit that needs to send out the timing signal, so that the timing can be performed.2) Ending point of timingThe timing endpoint has two meanings: one refers to the point at which the set time is equal to the timing time; the other refers to the point at which the contract operates.3) Reset point of timingThe reset of the time relay is to clear the last timing content for the next use. If it is not reset, an abnormality will occur the next time it is used. Special attention should be paid to: the interval between two uses should be greater than the reset time, which is particularly important in electric time relays. The relationship between the starting point, ending point and reset point of timing1) After the time relay is used, there is a reset problem. Therefore, most of the control circuits are in the next level circuit by the time relay output. After the timing completion signal is accurately obtained, it is used to cut off the power supply of the time relay (power-on delay type), or power the time relay (power-off delay type).2) In the upper and lower control circuits of the time relay, there are components that cannot work at the same time. If the time relay cannot accurately operate the upper and lower control circuits at these points, it will cause the device to operate abnormally. Ⅷ Case Study: Time Relay Switch in Light CircuitControl requirements: Light 1 and light 2 are on at the same time, and light 2 is off in 30 seconds after light 1 is off. When light 1 is on, light 2 can be off at any time.According to the control requirements, explain through the following circuit diagram.Figure 6. Time Relay Switch in Light Circuit1) Press SB2, the contactor KM is energized and self-locked, and at the same time KT is also energized, and KT closes.2) After KT is turned on, the intermediate relay KA is also energized to work.3) At the same time, contact KM and contact KA are also closed at the same time, light 1 and light 2 are on.4) When the stop button SB1 is pressed, the contactor KM powers off, the contact KM opens, and the light 1 is off at the same time. Because of the existence of the power-off delay relay, KT is still on as well as the light 2. It goes out after the timing set by the time relay.5) When light 1 is on, and contact KA1 is turned on at any time, the time relay resets. KT disconnects and the light off.This is the typical application of an off delay relay. However, in the actual circuit, the control logic may be more complicated than this, so we must deeply understand the working principle and application of the time relay. Ⅸ Frequently Asked Questions about Time Delay Relay Basics1. What is time-delay relay?Time-delay, or time-release relays, allow necessary actions to happen at specific times in an electrical apparatus because they, in essence, act as a timer. 2. How does a time delay relay work?Time delay relays control the flow of electrical power and can be used to control power to many different types of electrical loads. Combining electromechanical output relay capability with control circuitry, these relays are pre-engineered to perform up to eleven time delay functions. 3. What is time delay relay circuit?Time Delay Relays. Time-Delay Relay. Relays are switches that are controlled by a circuit. Relays, in essence, send messages that tell something to start. When a car is started, the ignition only indirectly interacts with the battery of the car because a relay is sending the signal that tells the car to start. 4. How does a time delay relay work?Upon application of input voltage, the time delay relay is ready to accept trigger signals. Upon application of the trigger signal, the relay is energized and the preset time begins. ... Continuous cycling of the trigger signal at a rate faster than the preset time will cause the relay to remain energized. 5. How do you make a time delay relay?These relays provide a “Time Delay” between the energizing or de-energizing of the coil and movement of the armature. Such relays are called Time Delay Relays. A Time Delay Relay consists of a normal electromechanical relay along with a control circuit to control the relay operation and timing. 6. What is off delay relay?Abbreviated “NOTO”, these relays close immediately upon coil energization and open after the coil has been de-energized for the time duration period. Also called normally-open, off delay relays. 3: Normally-closed, timed-open. 7. How does an off delay timer relay work?Operation of Off Delay FunctionUpon application of input voltage, the time delay relay is ready to accept a trigger. When the trigger is applied, the output is energized. Upon removal of the trigger, the time delay (t) begins. At the end of the time delay (t), the output is de-energized. 8. What is the difference between off delay and on delay timer?As for Timer ON Delay, Timer starts by turning ON the timer trigger bit, and the timer output bit turns ON when the setup time has passed. As for Timer OFF Delay, the timer output bit turns OFF when the setup time has passed after the timer input bit had turned OFF. 9. How do you test a timer relay?Burden TestAdjust the timer with high time delay for example: 2 minutes.Energize the relay with 125V and measure the dc current.Note down the current before timer operates.After 2 minutes relay will pick up. Note down the current after operation.Calculate the relay power (W) = 125v x measured current. 10. What is the function of an time delay relay?Typical time delay functions include on-delay, repeat cycle (starting off), interval, off-delay, retriggerable one shot, repeat cycle (starting on), pulse generator, one shot, on / off delay, and memory latch.
kynix On 2020-10-20   23423
Resistors

PCB Design: How to Draw Circuit Diagram of PCB?

IntroductionPCB exists in every electronic device. A fully functional PCB is mainly used to create connections between components, such as resistors, capacitors, inductors, diodes, transistors, integrated chips, etc. It is the carrier of the entire logic circuit. Sound PCB design can save production costs, and achieve good circuit performance and heat dissipation effect. PCB designs vary in complexity according to product needs. This article mainly talks about wiring, one of the basics of PCB design.PCB Design: From Idea to Schematic to PCBCatalogIntroductionⅠ PCB Basics: Wiring RulesⅡ Three PCB Wiring MethodsⅢ PCB Design: Wire InspectionⅣ Complete PCB Design Projects Inspection4.1 General PCB Design Inspection Projects4.2 PCB Electrical Characteristics Checking Projects4.3 PCB Physical Characteristics Checking Projects4.4 PCB Mechanical Design Factors4.5 PCB Installation Requirements4.6 PCB Pull-out Requirements4.7 PCB Mechanical Considerations4.8 PCB Electrical Considerations4.9 Electronics Inspection Before Into A PCBⅤ ConclusionⅠ PCB Basics: Wiring Rules1. The area within 1mm from the edge of the PCB board and within 1mm around the mounting hole will not take wiring.2. The power line width should not be less than 18mil; the signal line width should not be less than 12mil; the cpu input and output lines should not be less than 10mil (or 8mil); the line spacing should not be less than 10mil.3. It is necessary noted that the power line and the ground line should be as radial as possible, and the signal line must not be looped.4. Ground circuit rulesThe loop area formed by the signal line should be as small as possible. The smaller the loop area, the less external radiation and the less interference from the outside. An example is shown in the figure below:5. Crosstalk controlHere crosstalk refers to the mutual interference caused by long parallel wiring between different networks on the PCB, which caused by the distributed capacitance and inductance between the parallel lines. The main measures to overcome it are:a. Increase the spacing of parallel wiring and follow the 3W rule. To ensure that the distance between the lines is large enough, when the distance between the line and the center of the line is not less than 3 times the line width (as shown in the figure below). If the line center distance is not less than 3 times the line width, 70% of the line electric fields will not interfere with each other, which is called 3W rule.b. Insert a grounded isolation wire between the parallel wires. Reduce the distance between the wiring layer and the ground plane.6. The direction control rules of routing:The routing directions of adjacent layers are orthogonal. Different signal lines in the same direction on adjacent layers should be avoided to reduce unnecessary interlayer crosstalk. When the signal rate is high, use a ground plane to isolate each wiring layer, in other words, isolate each signal line with ground line. The neighbouring wires used in the input and output end of the circuit shouldn’t be parallel to prevent the feedback, and it is best to add a ground wire between these wires.7. Open loop inspection rules for wiring:Generally, it is not allowed to have a floating wiring at one end, because of the "antenna effect" and unnecessary interference radiation and reception, which may bring unpredictable results.8. Impedance matching inspection rulesThe wiring width of the same network should be kept the same. Line width variations will bring uneven line characteristic impedance, and reflection will occur when the transmission speed is high. This situation should be avoided in the design. Under certain conditions, such as the lead wires of the connector and the similar structure of the lead wires of the BGA package, the change of the line width may not be avoided, so that the length of the middle inconsistent part should be minimized.9. Wiring closed loop inspection rules:Prevent signal lines from forming self-loops between different layers. Such problems are prone to occur in multilayer board design, and it will cause radiation interference. As shown below:10. The branch length control rule of wiring:Try to control the length of branches, and the general requirement is Tdelay≤Trise/20.11. Resonance rules of wiring:For high-frequency signal design, the wiring length must not be an integer multiple of its wavelength to avoid resonance.12. Line length control rules:In fact, it refers to the short-circuit rule. When designing, you should keep the wiring length as short as possible to reduce interference problems caused by unnecessary lines. Especially for some important signal lines, such as clock lines, be sure to place oscillators close to the device. In the case of driving multiple devices, the network topology should be decided according to the specific situation.13. Parallel input and output wires on the PCB board should be avoided as far as possible to avoid parallel. It is best to place a ground wire between the two wires to avoid circuit feedback coupling.14. Digital ground and analog ground should be separated. For low-frequency circuits, single-point parallel grounding should be used. High-frequency circuits should be grounded in series with multiple points. For digital circuits, the ground wire should be closed into a loop to improve anti-noise capability.15. The wiring and via distribution of the whole circuit board should be uniformity. When the outer signal of the circuit board has a large blank area, auxiliary lines should be added to make the lines distribution on the board basically balanced.16. The low-frequency circuit can be grounded at a single point in parallel, and the actual wiring can be connected in series and then grounded in parallel. The high-frequency circuit can be grounded in series with multiple points. The ground wire should be short and thick. For high-frequency components, a large area ground foil can be used. The ground wire should be as thick as possible. If the ground wire is a very thin, the ground potential will change with the current, which reduces the noise resistance.17. Multilayer boards should be as symmetrical as possible when designing the laminated structure, as well as the wiring density and copper layout of each layer to reduce warpage and reduce EMI during soldering.18. The signal line should not cross the power supply and ground. The signal reference plane should be as complete as possible.19. Impedance controlThe signal lines that need impedance control must be wired in strict accordance with the calculated data, in addition, it is necessary to tell manufacturers it. For signal lines that do not require it, the impedance should be calculated to prevent unnecessary interference.20. Grid copper should be used less in low frequency circuits. Although it can effectively reduce the problem of large area copper skin blistering. When using grid copper, you need to consider the electrical length of the grid line and the working frequency of the circuit board. If using grid copper, the power supply should also be coated with solid copper as much as possible.21. A group of buses with the same attribute should be wired side by side as much as possible, and the length should be as equal as possible. Ⅱ Three PCB Wiring MethodsThe wires should take the shortest route between components according to the specified wiring rules. Limit the coupling between parallel wires as much as possible. Good PCB design requires the minimum number of wiring layers, and also requires fair use of the widest wire and the largest pad size corresponding to packaging density. For example, rounded corners and smooth inner corners design may avoid some electrical and mechanical problems, therefore, sharp corners and sharp corners in the wire should be avoided. Here introduces three main PCB routing methods; right-angle wiring, differential wiring, and serpentine wiring to illustrate PCB layout:A. The influence of right-angle wiring on the signal is mainly reflected in three aspects:1. The corner can be equivalent to the capacitive load on the transmission line to slow down the rise time.2. Discontinuous impedance will cause signal reflection.3. The EMI generated by the right-angle tip reaches the RF field above 10GHz. Such a right-angle is likely to develop into the source of high-speed problems. B. To figure out what is differential wiring, you must first understand what is differential signal. In a word, the driving end sends two equal and inverted signals, and the receiving end judges the logic state "0" or "1" by comparing the difference between the two voltages. The pair of traces carrying differential signals is called differential traces. Compared with ordinary single-ended signal traces, differential signals have the most obvious advantages in the following three aspects:1. Have Strong anti-interference ability. Because the coupling between the two differential traces occurs, when there is noise interference from the outside, they are almost coupled to the two lines at the same time. However, the receiving end only cares about the difference between the two signals. Therefore, the external common mode noise can be completely canceled.2. It can effectively suppress EMI. Due to the opposite polarity of the two signals, the electromagnetic fields radiated by them can cancel each other out. What’s more, the tighter the coupling, the less the electromagnetic energy leaked to the outside world.3. The timing positioning is accurate. Because the switch change of the differential signal is located at the intersection of the two signals. Unlike ordinary single-ended signals, which rely on the high and low threshold voltages to judge. Timing positioning is less affected by the process and temperature, and also more suitable for circuits with low amplitude signals. The current popular LVDS (low voltage differential signaling) refers to this small amplitude differential signaling technology. C. Serpentine line is a type of wiring method often used in PCB layout. Its main purpose is to adjust the delay to meet the system timing design requirements. The two most critical parameters are the parallel coupling length (Lp) and the coupling distance (S). Obviously, when a signal is transmitted on a serpentine trace, the parallel line segments will be coupled in a differential mode. The smaller the S, the greater the Lp, the greater the coupling. It may cause the transmission delay to be reduced, also the signal quality is greatly reduced due to crosstalk. The mechanism can refer to the analysis of common mode and differential mode crosstalk. The following are some suggestions when dealing with serpentine wring:1. Try to increase the distance (S) of parallel lines, at least more than 3H(H refers to the distance from the signal trace to the reference plane). As long as S is large enough, the mutual coupling effect can be almost completely avoided.2. Reduce the coupling length Lp. When the double Lp delay approaches or exceeds the signal rise time, the crosstalk generated will reach saturation.3. The signal transmission delay caused by the strip-line or embedded micro-strip line is less than that of the micro-strip. Theoretically, the strip-line will not affect the transmission rate due to differential mode crosstalk.4. For signal lines with high-speed and strict timing requirements, try not to take serpentine lines, especially in a small area.5. You can often use s-shaped routing at any angle, which can effectively reduce the mutual coupling.6. In high speed, the serpentine line has no ability so-called filtering or anti-interference, and can only reduce the signal quality, so it is better to use for timing matching.7. Sometimes you can consider the spiral routing method for winding. Simulation shows that its effect is better than normal serpentine routing.Ⅲ PCB Design: Wire Inspection1.Wire SpacingThe minimum spacing of wires must be determined to eliminate voltage breakdown or arcing between adjacent wires. The spacing is variable, it mainly depends on the following factors:1) Peak voltage between adjacent wires2) Atmospheric pressure (maximum working altitude)3) Coating layer4) Capacitive coupling parametersComponents with critical impedance or high-frequency components should be placed very close to reduce the critical stage delay. There is something need to pay attention to. Transformers and inductive components should be isolated to prevent coupling. Inductive signal wires should be laid orthogonally at right angles. Components that generate any electrical noise due to magnetic field movement should be isolated or rigidly installed to prevent excessive vibration.2. Whether the wire is short and straight without sacrificing function.3. Whether the restrictions on the wire width are complied with.4. There must be a minimum distance between wires, wires and mounting holes, wires and pads.5. Whether to avoid all the wires (including component leads) closer to parallel wiring.6. Whether sharp corners (≤90℃) are avoided in the wire pattern. Ⅳ Complete PCB Design Projects Inspection4.1 General PCB Design Inspection Projects1) Has the circuit been analyzed? Is the circuit divided into basic units to smooth the signal?2) Does the circuit allow short or isolated key leads?3) Where must be shielded, are they effectively shielded?4) Have you made full use of the basic grid graphics?5) Is the best size of the printed circuit board?6) Do you use the available wire width and spacing as much as possible?7) Has the preferred pad size and hole size been used?8) Are the base plate and the sketch consistent?9) Is less cross-wiring used? Do cross wires pass through components and accessories?10) Are the letters visible after assembly? Are their size and model correct?11) In order to prevent blistering, is there any window on the large area of copper foil?12) Are there tool positioning holes?4.2 PCB Electrical Characteristics Checking Projects1) Have you analyzed the influence of wire resistance, inductance, and capacitance, as well as the critical voltage drop on the ground?2) Does the wire spacing and shape meet the insulation requirements?3) Has the insulation resistance value been controlled and specified in key areas?4) Is the polarity fully recognized?5) According to geometric view, has the effect of wire spacing on leakage resistance and voltage been measured?6) Has the medium for changing the surface coating been identified?4.3 PCB Physical Characteristics Checking Projects1) Are all pads and their positions suitable for final assembly?2) Can the assembled PCB meet the shock and vibration conditions?3) What is the required spacing of standard components?4) Are the components that are not firmly installed or the heavier parts fixed?5) Is the heating element heat dissipation and cooling normally? Or is it isolated from the printed circuit board and other heat-sensitive elements?6) Are the voltage divider and other multi-lead components placed correctly?7) Is the arrangement and orientation of components easy to check?8) Has it eliminated all possible interference on the printed circuit board?9) Is the size of the positioning hole correct?10) Are the tolerances complete and reasonable?11) Have you controlled and signed the physical properties of all coatings?12) Is the ratio of via hole and lead diameter within an acceptable range?4.4 PCB Mechanical Design FactorsThe printed circuit board adopts mechanical methods to support the components, however, it cannot be used as an unique structural part of the entire device. On the edge of the printing plate, at least every 5 inches for a certain support. The factors that must be considered when selecting and designing printed circuit boards are as follows:1) The size and shape of the printed circuit board.2) The type of mechanical accessories and plug (seat) required.3) The environmental adaptability of circuits.4) According to some factors, such as heat and dust, install the printed circuit board vertically or horizontally.5) Some environmental factors that require special attention, such as heat dissipation, ventilation, shock, vibration, and humidity, dust, and radiation, etc.6) Physical support7) Install and fix.8) Disassemble4.5 PCB Installation RequirementsAccording to practical experience, the distance between the supporting points of a printed circuit board with a thickness of 0.031-0.062 inches should be at least 4 inches. For a printed circuit board with a thickness greater than 0.093 inches, the distance between the supporting points should be at least 5 inches. Taking this measure can improve the rigidity of the printed circuit board and avoid possible resonance. The following factors should be considered before deciding which mounting technology they use.1) PCB structure.2) Input and output terminals.3) Available equipment space.4) Convenience of loading and unloading.5) Type of attachments.6) Required heat dissipation.7) Required shieldability.8) The type of circuit and its relationship with other circuits.4.6 PCB Pull-out Requirements1) The influence of plugging tools on the installation distance between two printed circuit boards.2) When the plug-in tool used in the equipment, its size should be considered.3) A plug-in device is required, which is usually fixed to the printed circuit board assembly with rivets.4) As for the mounting frame of the printed circuit board, special design such as load bearing flange is required.5) The adaptability of the plug-in tool used and the size, shape and thickness of the printed circuit board.4.7 PCB Mechanical ConsiderationsThe characteristics of the board substrate that have an important influence on the printed circuit assembly are: water absorption, thermal expansion coefficient, heat resistance, flexural strength, impact strength, tensile strength, shear strength and hardness. All these characteristics affect the function and the production efficiency of the printed circuit board structure. For most applications, the dielectric substrate materials of the printed circuit board are as following:1) Phenolic impregnated paper2) Acrylic-polyester impregnated randomly arranged glass mat3) Epoxy impregnated paper4) Epoxy impregnated glass clothEach substrate can be flame retardant or combustible. The first 3 types mentioned above can be processed. The most common used material for printed circuit boards with metalized holes is epoxy-glass cloth. Its dimensional stability is suitable for high-density circuits and can minimize the occurrence of cracks in the metalized holes. One disadvantage of epoxy-glass cloth laminate is that it is difficult to punch in the usual thickness range of printed circuit boards. For this, all holes are usually drilled and copied and milled to form a print shape of the circuit board.4.8 PCB Electrical ConsiderationsIn DC or low-frequency AC applications, the most important electrical characteristics of insulating substrates are: insulation resistance, anti-isolation, printed wire resistance, and breakdown strength. In high frequency and microwave applications, include: dielectric constant, capacitance, and dissipation factors. In all applications, the current carrying capacity of printed wires is important.4.9 Electronics Inspection Before Into A PCB1) Check the rationality and correctness of the schematic diagram.2) Check the correctness of the component packaging of the schematic.3) The distance between strong and weak current lines, and the distance between isolation areas.4) Check the schematic diagram and PCB diagram to prevent the loss of the network table.5) Whether the package of the component matches the physical object.6) Whether the placement of the components is appropriate.7) Whether the components are easy to install and disassemble.8) Whether the temperature sensitive element is too close to the heating element.9) Whether the distance and direction of the mutual inductance components are appropriate.10) Whether the placement between the connectors is smooth.11) Easy to plug in and plug out12) Input and output13) Strong current and weak current14) digital and analog should be interlaced.15) Arrangement of elements on the upside and downside16) Check whether the directional component has been wrong flipped instead of rotated.17) Check whether the mounting holes of the component pins are suitable and whether it is easy to insert.18) Check whether the empty pin of each component is normal and whether it is a missing line.19) Check whether there are vias between the upper and lower wiring of the same net table. And the pads are connected through the holes, to prevent disconnection and ensure the integrity of the circuit.20) Silk screen printing should be clear, so that the operation of welding or maintenance can be easy.21) The arrangement of power and signal lines in the socket should ensure signal integrity and anti-interference.22) Pay attention to the proper ratio of pads and solder holes.23) Each plug should be placed on the edge of the PCB board as much as possible and easy to operate.24) Whether the size and distribution of the mounting holes on the PCB are appropriate to reduce the PCB bending stress.25) Pay attention to the height distribution of the components on the PCB to ensure easy assembly.Ⅴ ConclusionBased on the above mentioned rules, drawing the PCB schematics you need becomes easier. Decide what PCB you want to and install a PCB design software. PCB software is really helpful and powerful. Also a software can check your design to make sure the design does not contain errors such as traces that incorrectly touch, traces too skinny, or drill holes that are too small. For example, run the Electrical Rules Checker (ERC) to see if you’ve made any typical errors. There is less thing stopping you from making your first PCB, right? Frequently Asked Questions about PCB Design Diagram1. Which side of PCB is correct for soldering?The bottom side of the PCB is usually the side without components and the side that touches the solder wave during assembly. That is why sometimes it is also called SOLDER side. However more often, PCB are populated on both sides and the assembly process does not require wave soldering. 2. Which soldering method is suitable for soldering printed circuit board?Soldering Iron – Used to melt solder and connect component pins to board pads. A cheap soldering pencil may be sufficient, but a temperature-controlled solder station is best for high performance boards. Solder – An alloy of tin and lead with a low melting point. 3. What is PCB diagram?A PCB schematic is a simple two-dimensional circuit design showing the functionality and connectivity between different components. ... Once the blueprint has been completed, the PCB design comes next. The design is the layout, or physical representation of the PCB schematic and includes the copper track and hole layout. 4. Why we use PCB in soldering?PCB soldering is another term for the process of soldering electrical circuit boards. ... As the soldering iron melts this metal, it is then used a bit like glue to stick to pieces together. As the solder metal cools, it will re-harden into one large shape that connects the two parts. 5. How do you read a PCB board?Start with an easy analog circuit, such as a guitar distortion pedal, and work your way up to more complicated versions. Make a drawing of the top of the circuit board. Show the positions of the capacitors, integrated circuits, resistors, transistors and other components. Review it to make sure everything is included.
kynix On 2020-10-13   6736

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