The Kynix Blog
Stay Ahead with Expert Electronics Insights,
Industry Trends, and Innovative Tips
- Electronic Components
- News Room
- General electronic semiconductor
- Components Guide
- Sort by
- Robots
- Transmitters
- Capacitors
- IC Chips
- PCBs
- Connectors
- Amplifiers
- Memory
- LED
- Diodes
- Transistors
- Battery
- Oscillators
- Resistors
- Transceiver
- RFID
- FPGA
- Mosfets
- Sensor
- Motors, Solenoids, Driver Boards/Modules
- Relays
- Optoelectronics
- Power
- Transformer
- Fuse
- Thyristor
- potentiometer
- Development Boards
- RF/IF
- Semiconductor Information
- PCB
- transistor
2026 Executive Summary: Resistors remain the fundamental components of modern circuitry, from consumer electronics to electric vehicle (EV) power management. This guide classifies resistors by material (Film, Composition, Alloy) and application (Precision, High-Power, Sensitive), providing engineers and hobbyists with critical selection criteria for voltage, power rating, and tolerance in 2026.I. Introduction: The Role of Resistors in 2026Resistors are passive electrical components that restrict current flow to adjust signal levels and voltage. In the 2026 electronics landscape, the variety of resistors continues to expand with the rise of IoT devices and high-voltage EV architectures. Resistors are generally divided into two primary categories: fixed resistors and variable resistors. Fixed resistors are categorized by material into wire-wound and non-wire-wound types. Non-wire-wound resistors split further into film and composite types. Structurally, they appear as tubular, disc, or planar (SMD) components. Depending on protection needs, they can be painted, plastic-pressed, or vacuum-sealed. This guide details the classification, characteristics, and pros/cons of resistor types, updated for 2026 standards. It serves as an essential resource for selecting the right component for modern circuit design.Video: Understanding Types of ResistorsII. How are Resistors Classified by Material?Material composition determines a resistor's noise, tolerance, and stability. In 2026, film-based resistors dominate consumer electronics, while wire-wound types are preferred for high-power applications.2.1 Film Resistors(1) Carbon Film ResistorsCarbon film resistors consist of a ceramic core coated with a crystalline carbon layer, thermally decomposed in a high-temperature vacuum. The resistance is precisely calibrated by cutting a helical groove into the carbon film. These resistors offer a balance of cost and performance. They feature good stability, a low negative temperature coefficient, and stable pulse load handling. Due to their low production cost, they remain widely used in general-purpose consumer electronics where ultra-high precision is not critical.Figure 1. The Appearance and Structure of Carbon Film Resistor(2) Metal Film ResistorsMetal film resistors are manufactured by vacuum-depositing a nickel-chromium (NiCr) or similar alloy onto a ceramic substrate. This technology allows for tighter tolerances than carbon types.Known for superior stability, heat resistance, and low noise electromotive force, metal film resistors are the standard for 2026 precision circuits, including audio equipment and measuring instruments.Figure 2. Metal Film Resistor(3) Metal Oxide Film ResistorsThese are created by spraying metal salt solutions (like tin tetrachloride) onto a heated ceramic skeleton at approximately 550°C. The resulting conductive film is fused firmly to the substrate. Metal oxide variants excel in harsh environments, offering stronger oxidation, acid, and salt resistance than standard metal films. While their resistance range is narrower (typically 1Ω ~ 200 kΩ), they handle power ratings from 1/8 W up to 50 kW in industrial applications.Figure 3. Metal Oxide Film Resistor2.2 Composition ResistorsComposition resistors mix conductive granules with a binder. While less common in modern high-precision tech, they are prized for their high surge energy handling. The distinct advantage of solid core resistors is reliability—often 5 to 10 times higher than film types in pulse-heavy applications. Despite drawbacks like higher noise and poor linearity, they are utilized in aerospace and submarine cabling where component failure is not an option. Solid Core Resistor (Model S): Common model RS11. Range: 4.7Ω – 22MΩ. Accuracy: ±5% to ±20%.High Voltage Composite Film: Models like RHY-10 (10kV) and RHY-35 (35kV) handle extreme voltages with resistance up to 1000MΩ.Carbon Film Composition: High resistance range (up to 106 MΩ) and 35kV working voltage. Used in vacuum megohm resistors for micro-current testing, despite poor moisture resistance.Organic Solid Composition: Pressed mixtures of graphite and organic binder. Compact and robust against overload, but with poor temperature stability. Common in older automotive instrument clusters.Glass Glaze Resistor: A sintered mix of metal oxides (ruthenium) and glass glaze. Features high-temperature resistance and high voltage handling (up to 15kV). Power ratings can reach 500W in specialized units.Figure 4. Different Types of Resistors2.3 Alloy Resistors(1) Precision Wire Wound Resistors (Model RX)Used in measurement instruments requiring stability. Tolerances can be as fine as ±0.005%. However, due to the coil structure, they act as inductors, making them unsuitable for high-frequency circuits.Figure 5. Precision Wire Wound Resistor(2) Power Type Wire Wound ResistorsDesigned for dissipation, these handle 2W to 200W+. They are often ceramic-encased and used in power supplies. Adjustable versions allow for manual resistance tuning during machine calibration. (3) Precision Alloy Foil ResistorsThe gold standard for stability in 2026. These resistors automatically compensate for temperature coefficients, maintaining accuracy across wide temperature ranges. Accuracy reaches ±0.001%, with stability around ±5 × 10-5%/year, making them vital for high-speed response circuits.III. What are the Main Classifications Based on Purpose?Beyond material, resistors are categorized by their specific function in a circuit topology.General Type: Standard components for consumer tech. Power: 1/20W ~ 2W. Tolerance: ±5% ~ ±20%.Precision Type: High stability for medical and audio devices. Tolerance: 2% down to 0.001%.High Frequency Type: Non-inductive designs (often film or solid) essential for RF and 5G communication circuits. Can handle up to 100W.High Voltage Type: Engineered for 1kV ~ 100kV applications, such as X-ray power supplies.High Resistance Type: Specialized for detecting weak currents, with values exceeding 10 MΩ (up to 1014Ω).Integrated Resistance (Resistor Networks): Multiple matched resistors on a single substrate (SIP/DIP packages). Critical for saving space in computer interfaces.Insurance (Fusible) Type: A dual-function safety component. Acts as a resistor under normal load but fuses open like a circuit breaker within seconds (7s to 120s) during overloads (12x-30x rated power).Figure 6. Different ResistorsIV. What are Sensitive Resistors (Sensors)?Sensitive resistors change their resistance in response to environmental stimuli, acting as the "senses" of modern IoT devices.(1) ThermistorTemperature-dependent resistors used for measurement and protection.NTC (Negative Temperature Coefficient): Resistance drops as heat rises. Used in temperature sensors.PTC (Positive Temperature Coefficient): Resistance spikes with heat. Used as self-resetting fuses.Figure 7. Thermistor(2) Photoresistor (LDR)Made from semiconductors like Cadmium Sulfide (CdS). High resistance in dark (>1.5MΩ) drops drastically (<1kΩ) when illuminated. Used in automatic streetlights and photoelectric controls.Figure 8. Photoresistor(3) Varistor (MOV)Voltage-dependent resistors, typically Zinc Oxide. They act as open circuits normally but short-circuit dangerous voltage spikes to ground. Essential for surge protection in power strips and automotive electronics.Figure 9. Metal Oxide Varistor(4) Magneto-resistorUtilizes the magnetoresistive effect (e.g., Indium Antimonide). Resistance rises with magnetic flux. Used in speed sensors, magnetic card readers, and brushless motor control.Figure 10. Magneto Resistor(5) Force Sensitive Resistor (FSR)Converts physical pressure/stress into electrical signals. Found in electronic drums, robotics touch sensors, and industrial scales.Figure 11. Force Sensitive Resistor(6) Gas-sensitive ResistorUtilizes metal oxides (like Tin Dioxide) that change resistance when gas molecules adsorb onto the surface. Standard in 2026 smart home air quality monitors and breathalyzers.Figure 12. Gas-sensitive Resistor(7) Humidity ResistorDetects relative humidity changes. Critical for HVAC systems and weather stations.Figure 13. Humidity ResistorV. Types of Potentiometers (Variable Resistors)5.1 What is a Potentiometer?A potentiometer is a three-terminal resistor with a sliding or rotating contact that forms an adjustable voltage divider. It is the manual interface for many electronic devices (volume knobs, dimmer switches) and a calibration tool for circuits (trimpots).5.2 How are Potentiometers Classified?By Material: Carbon Film (standard), Cermet (Ceramic/Metal mix for long life), Wirewound (high power).By Structure: Single-turn (general use), Multi-turn (high precision), Slide/Linear faders (audio mixers).By Resistance Scale:Linear (Type B): Resistance changes evenly. Used in brightness controls.Logarithmic (Type A): Resistance changes exponentially. Used in audio volume controls to match human hearing.Figure 14. PotentiometerVI. Comparison: Advantages and DisadvantagesChoosing the right resistor in 2026 requires balancing precision, power, and cost.6.1 Mind Map of Resistor ClassificationFigure 15. Mind Map of Types of Resistor6.2 Resistor Comparison TableResistor TypeKey CharacteristicsPrimary ApplicationsAdvantagesDisadvantagesCarbon Film (RT)Hydrocarbon deposit on ceramic. Tolerance ±5% to ±20%.General consumer electronics, toys, basic logic.Low cost, widely available.Poor thermal stability, higher noise.Metal Film (RJ)Vacuum evaporated alloy. Tolerance ±0.1% to ±1%.Audio equipment, precision instruments.Low noise, excellent stability, compact.Higher cost than carbon.Metal Oxide (RY)Tin/Antimony salt spray.Industrial power supplies, high temp zones.Resists oxidation, acids, and heat.Limited resistance range.Wire Wound (RX)Resistive wire wrapped around core.Power supplies, load testing, shunts.High power handling, thermal stability.Inductive (unsuitable for HF), bulky.Organic Solid (RS)Granular conductive mix, hot pressed.High-surge audio outputs.Robust overload capacity, reliable.Low precision, unstable with temp.Cement ResistorWire-wound encased in ceramic fireproof shell.Power adapters, current limiting.Explosion-proof, heat resistant.Large physical size, runs hot.0-ohm Resistor"Jumper" resistor (~0Ω).PCB bridges, configuration toggles.Simplifies PCB routing.N/A6.3 Comparison MatrixA quick reference guide for selecting resistors based on application (vertical) and material (horizontal).Classify by Use Classify by MaterialWire WoundFilm TypeCompositeCarbon FilmMetal FilmMetal OxideGlass GlazeComp. CarbonMetal FoilOrganic SolidInorganic SolidGeneral●●●●● ●●Precision●●● ● High-Resistance ● ●● Power●●● High-Voltage ●● High-Frequency ● VII. Quick Quiz: Resistor ClassificationQuestionWhat are the two primary macro-classifications of resistors?Answer1. Fixed Resistors (Value remains constant)2. Variable Resistors (Value is adjustable, e.g., potentiometers)VIII. Common Resistor Questions1. What is the main function of a resistor?A resistor opposes current flow to prevent short circuits and manage signal levels. It acts as a gatekeeper, ensuring downstream components receive the correct voltage and current.2. How does a resistor work?Resistors work by restricting the flow of electrons, similar to kinking a garden hose to reduce water flow. They dissipate the excess energy as heat.3. Why are resistors important for Arduino/IoT?They are essential for voltage division (converting 5V logic to 3.3V) and current limiting for LEDs to prevent burnout.4. What is a 0-ohm resistor used for?It acts as a bridge or jumper on a printed circuit board (PCB), allowing designers to route traces over other tracks without using a multi-layer board.5. What is the difference between resistance and a resistor?Resistance is a physical property (measured in Ohms). A resistor is the physical component manufactured to provide a specific amount of that resistance.Frequently Asked Questions (2026 Update)What is the difference between thin-film and thick-film resistors?Thin-film resistors (sputtered metal) offer high precision (0.1% tolerance) and low noise for audio/medical tech. Thick-film resistors (printed paste) are cheaper and handle higher power surges but have lower precision (5% tolerance), suitable for general electronics.Why are shunt resistors critical for EV battery management?Shunt resistors with ultra-low resistance measure high currents in Electric Vehicles (EVs) with extreme accuracy. They enable the Battery Management System (BMS) to calculate state-of-charge and prevent over-current scenarios efficiently.How do I choose the right resistor power rating for PCB design?Calculate the power dissipation ($P = I^2 \times R$) and choose a resistor with a rated power at least 50% higher than your calculation (derating). For enclosed 2026 IoT devices, a 2x safety margin is recommended to minimize heat.{ "@context": "https://schema.org", "@type": "Article", "headline": "Resistor Types and Classifications: The 2026 Engineering Guide", "datePublished": "2020-04-18", "dateModified": "2026-01-20", "author": { "@type": "Organization", "name": "ApogeeWeb" }, "mainEntity": { "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "What is the difference between thin-film and thick-film resistors?", "acceptedAnswer": { "@type": "Answer", "text": "Thin-film resistors (sputtered metal) offer high precision (0.1% tolerance) and low noise for audio/medical tech. Thick-film resistors (printed paste) are cheaper and handle higher power surges but have lower precision (5% tolerance)." } }, { "@type": "Question", "name": "Why are shunt resistors critical for EV battery management?", "acceptedAnswer": { "@type": "Answer", "text": "Shunt resistors with ultra-low resistance measure high currents in Electric Vehicles (EVs) with extreme accuracy. They enable the Battery Management System (BMS) to calculate state-of-charge and prevent over-current scenarios." } }, { "@type": "Question", "name": "How do I choose the right resistor power rating for PCB design?", "acceptedAnswer": { "@type": "Answer", "text": "Calculate the power dissipation (P = I^2 * R) and choose a resistor with a rated power at least 50% higher than your calculation (derating). For enclosed IoT devices, a 2x safety margin is recommended." } }, { "@type": "Question", "name": "What is the main function of a resistor?", "acceptedAnswer": { "@type": "Answer", "text": "A resistor opposes current flow to prevent short circuits and manage signal levels. It acts as a gatekeeper, ensuring downstream components receive the correct voltage and current." } } ] }}
Ivy On 2020-04-18
CatalogI IntroductionII What is Infrared?III Theoretical Principle of Infrared Temperature MeasurementIV The Principle of Infrared ThermometerV Differences in Accuracy of Different Types of Infrared Thermometers 5.1 Three Categories of Infrared Thermometers 5.2 Differences Between Mainstream Infrared Thermometers 5.3 Infrared Temperature GunVI Infrared Thermometer Accuracy And Factors Affecting Accuracy 6.1 Precision of Infrared Thermometer 6.2 Factors Affecting The Accuracy of The Infrared Thermometer MeasurementVII Factors to Consider When Choosing An Infrared ThermometerVIII How To Make Infrared Thermometers More AccurateIX One Question Related to Infrared Thermometers 9.1 Question 9.2 AnswerX FAQI IntroductionIn the past two months, due to the outbreak of Coronavirus Disease 2019 (COVID-19), output of infrared thermometers exceeded the whole year of last year, driving the shipments and demand for chips such as sensors, MCUs, and operational amplifiers. Infrared thermometer is a non-contact diagnostic technology that can scan and image the thermal radiation of objects and display data. It has the advantages of wide measurement range, fast temperature measurement, high accuracy and high sensitivity. With the widespread use of infrared thermometers, some users have doubts about its working principle and accuracy. This article will introduce how the infrared thermometer works, and explain its accuracy and the factors that affect it.Figure1. Infrared ThermometerII What is Infrared?Infrared is an electromagnetic wave with a wavelength between microwave and visible light. The wavelength is between 1mm and 760 nanometers (nm), which is invisible light longer than red light. Anything above absolute zero (-273.15°C) can generate infrared rays. Modern physics calls it heat rays. Medical infrared can be divided into 2 categories: near infrared and far infrared. Containing thermal energy, the sun's heat is mainly transmitted to the earth through infrared rays. Infrared is a part of the many invisible rays of the sun's rays. It was discovered by British scientist Herschel in 1800 and is also called infrared thermal radiation. It has a strong thermal effect. He split the sunlight with a prism, and placed thermometers on the ribbons of various colors in an attempt to measure the heating effect of light of various colors. It was found that the thermometer located outside the red light warmed the fastest. Therefore, it is concluded that in the solar spectrum, there must be invisible light outside the red light, which is infrared. Can also serve as a medium of transmission. The wavelength of infrared light in the solar spectrum is greater than visible light, with a wavelength of 0.75 to 1000 μm. Infrared can be divided into three parts, namely near infrared, with a wavelength between (0.75-1) to (2.5-3) μm; mid-infrared, with a wavelength between (2.5-3) to (25-40) μm; far infrared , The wavelength is between (25-40) ~ l500μm.Figure2. InfraredIII Theoretical Principle of Infrared Temperature MeasurementIn nature, when the temperature of an object is higher than absolute zero, due to the existence of internal thermal movement, it will continuously radiate electromagnetic waves to the surroundings, including infrared rays with a wavelength range of 0.75µm ~ 100µm. Its biggest feature is that at a given temperature and wavelength, the radiant energy emitted by an object has a maximum value. This substance is called a black body, and its reflection coefficient is set to 1; the reflection coefficient of other substances is less than 1, and is called gray body. Because the black body's spectral radiant power P (λT) meets Planck's law between the absolute temperature T, it shows that at the absolute temperature T, the radiant power of the black body per unit area at the wavelength λ is P (λT). According to this relationship, the relationship curve can be obtained as shown in the figure below: (1) As the temperature increases, the stronger the radiant energy of the object. This is the basis of the theory of infrared radiation and the design basis of a single-band infrared thermometer. (2) As the temperature rises, the radiation peak shifts to the short-wave direction (to the left) and satisfies the Wien shift theorem. The wavelength at the peak is inversely proportional to the absolute temperature T, and the blue curve is the line connecting the peaks. This formula tells us why the high temperature thermometer works mostly in the short wave and the low temperature thermometer works mostly in the long wave. (3) The rate of change of radiant energy with temperature is larger at the short wave than at the long wave, that is, the thermometer working at the short wave has a relatively high signal-to-noise ratio (high sensitivity) and strong anti-interference. This is particularly important at wavelengths, especially for small targets at low temperatures.Figure3. Planck's Law of Blackbody RadiationIV The Working Principle of Infrared ThermometerThe infrared thermometer consists of the optical system, photodetector, signal amplifier, signal processing and display output. The radiation of the measured object and the feedback source is adjusted according to the modulator and input to the infrared detector. The difference between the two signals is amplified by the inverse amplifier and the temperature of the feedback source is controlled so that the spectral radiance of the feedback source is the same as that of the object. The display indicates the brightness temperature of the object being measured.How does an Infrared Thermometer work?V Differences in Accuracy of Different Types of Infrared Thermometers5.1 Three Categories of Infrared ThermometersAccording to different uses and accuracy, infrared thermometers can be roughly divided into medical-grade infrared thermometers, consumer-grade infrared thermometers, and industrial-grade infrared thermometers. Strictly divided, medical-grade infrared thermometers have the highest accuracy requirements. The accuracy needs to be between 0.1 and 0.2 degrees. High-precision infrared ear thermometers can meet the medical-grade temperature standards. However, to avoid cross-infection, hospitals use ear thermometers. One-time sheath is needed for warm guns; consumer grades are next, and accuracy around 0.5 can meet our daily temperature measurement needs. The accuracy is about 0.3 degrees, which belongs to the consumer-grade infrared thermometer; the industrial grade has the lowest, generally the maximum allowable error is more than ± 1 ° C, and the distance is far.5.2 Differences Between Mainstream Infrared ThermometersIn fact, whether it is a medical or industrial infrared thermometer, they use the same principle of receiving infrared waves from the human body, but the object distance ratio has been adjusted differently, and the surface temperature is measured. The normal forehead temperature is about 2-3 ° C lower than the temperature of the armpit, and the forehead is directly affected by the environment. It is for preliminary investigation and reference and cannot be used as a basis for medical diagnosis. In addition, the temperature of the ear and neck will be more stable than the temperature of the forehead and barely affected by the environment. This is one of the reasons why the ear thermometer is more accurate than the forehead.5.3 Infrared Temperature Gun The medical thermometer has been revised by software or the relevant range has been limited by the software before leaving the factory. The emissivity of a normal human body is 0.98 (the thermometer defaults to 0.95), so the measured result is about 34-35 ° C. All infrared products (infrared cameras) can correct the difference by changing the emissivity to 0.8 to avoid inaccurate body temperature when used by non-professionals; and industrial-grade thermometers provide more realistic feedback on temperature measurement. It shows the actual temperature detected.Figure4. Infrared Temperature GunVI Infrared Thermometer Accuracy And Factors Affecting Accuracy6.1 Precision of Infrared ThermometerThe accuracy of contact measurement is about 0.1 degrees. Compared with contact temperature measurement, the accuracy of non-contact temperature measurement is lower. The infrared thermometer with higher accuracy is about 0.2 degrees, and the worse temperature error is 1 degree. Even above 1 degree. In general, the accuracy of infrared thermometers is ± 2 ° C. Today, temperature measurement products such as handheld infrared thermometers on the market are easily affected by measurement distance and ambient temperature, and the measurement error is often around 1 degree.6.2 Factors Affecting The Accuracy of The Infrared Thermometer Measurement6.2.1 EmissivityAll objects reflect, transmit, and emit energy, and only the emitted energy can indicate the object's temperature. When the infrared thermometer measures the surface temperature, the instrument can receive all three kinds of energy. Therefore, all infrared thermometers must be adjusted to read only the emitted energy. Measurement errors are usually caused by infrared energy reflected from other light sources. Some infrared thermometers can change the emissivity, and emissivity values for many materials can be found in published emissivity tables. Other instruments have a fixed pre-set emissivity of 0.95. The emissivity value is the surface temperature of most organic materials, paints or oxidized surfaces, which is compensated by applying a tape or flat black paint to the measured surface. When the tape or lacquer reaches the same temperature as the base material, measure the temperature of the surface of the tape or lacquer, which is its true temperature.Figure5. Emissivity6.2.2 Ratio of Distance To Light SpotThe optical system of the infrared thermometer collects energy from a circular measurement spot and focuses it on the detector. The optical resolution is defined as the ratio of the distance from the infrared thermometer to the object to the size of the measured spot (D: S). The larger the ratio, the better the resolution of the infrared thermometer and the smaller the spot size to be measured. 6.2.3 Field of ViewMake sure the target is larger than the spot size of the infrared thermometer. The smaller the target, the closer it should be. When accuracy is particularly important, make sure the target is at least 2 times the spot size.Figure6. Field of ViewVII Factors to Consider When Choosing An Infrared Thermometer(1) Temperature rangeThe temperature measurement range is actually the range of the infrared thermometer, and the range of different thermometers will be different. The temperature measurement range is generally -50 ~ 360 ° C, -30 ~ 380 ° C, -18 ~ 280 ° C, -32 ~ 450 ℃, -32 ~ 650 ℃, -32 ~ 1050 ℃, etc., and the range for measuring body temperature is generally 35 ~ 42.5 ℃. You need to choose the appropriate range according to the temperature range of the measured object. (2) Measurement accuracyMeasurement accuracy is the only indicator to ensure the accuracy of the measurement, and it is also a key indicator to determine the performance of the infrared thermometer. Accuracy is usually expressed as ± X ℃ or ± X%. The smaller the value, the higher the accuracy. (3) Display resolutionThe display resolution is the last digit of the temperature display, usually 0.1 ° C or 0.1 ° F. (4) Optical resolutionThe optical resolution is the ratio of the distance D from the thermometer to the target to the diameter S of the measurement spot, that is, the ratio of the distance to the spot diameter D; S, D: S, the greater the accurate temperature measurement distance. In order to obtain accurate temperature readings, the distance between the thermometer and the test target must be within a suitable range. If the pyrometer must be measured away from the target due to environmental conditions, and a small target is to be measured, a pyrometer with high optical resolution should be selected. (5) EmissivityEmissivity is the ratio of the energy radiated by an object at a specific temperature to the energy radiated by an ideal radiator at the same temperature. Different objects have different emissivities. Some infrared thermometers have a fixed emissivity of 0.95, while others are adjustable. The emissivity of the infrared thermometer can be adjusted according to the material of the measured object to ensure the accuracy of the measurement results. (6) Response timeThe response time is the time it takes for the infrared thermometer to reach 95% of its final reading. It represents the speed at which the infrared thermometer responds to changes in the measured temperature. The response time of the new infrared thermometer can even reach 1ms. If the target moves fast or measures a fast-heated target, a fast-responding infrared thermometer should be selected; otherwise, a sufficient signal response cannot be achieved, which will reduce the measurement accuracy.Figure7. Infrared ThermometerVIII How To Make Infrared Thermometers More Accurate(1) Accurately determine the emissivity of the measured object;(2) Avoid the influence of high-temperature objects in the surrounding environment;(3) For transparent materials, the ambient temperature should be lower than the temperature of the measured object;(4) The thermometer should be vertically aligned with the surface of the measured object. Under no circumstances should the angle exceed 30 ° C.(5) Can be applied to the temperature measurement of bright or polished metal surfaces, and cannot be measured through the glass;(6) Correctly follow-off coefficient, the target diameter is full of field of view;(7) If the infrared thermometer is suddenly in a situation where the ambient temperature difference is 20 ° C or higher, the measurement data will be inaccurate, and then take the measured temperature value after the temperature is balanced. IX One Question Related to Infrared Thermometers9.1 QuestionWhat is infrared radiation?A. It's the transfer of energy by electromagnetic wavesB. The radiation given off by radioactive particlesC. Infrared radiation is a type of gasD. It is the reaction that occurs by freezing water9.2 AnswerA X FAQ1. How do you accurately use an infrared thermometer?Keep the Infrared Thermometer Close to the TargetThe Distance-to-spot ratio is the surface area being able to be detected compared to the distance taken from the target. As a rule of thumb, the closer you are to the target, the smaller the measurable surface area is, thus the more accurate the measurement. 2. How does the infrared temperature sensor work?These sensors work by focusing the infrared energy emitted by an object onto one or more photodetectors. These photodetectors convert that energy into an electrical signal, which is proportional to the infrared energy emitted by the object. 3. How accurate are thermal thermometers?Research has shown that, when used correctly, infrared or no-contact thermometers are just as accurate as oral or rectal thermometers. No-contact thermometers are popular among pediatricians, as kids often squirm around when trying to get a temperature read, but it also holds true in mass temperature screenings. 4. What is normal forehead temperature with an infrared thermometer?Normal forehead skin temperature can vary several degrees depending on your environment (indoors or out), exercise, perspiration, direct heat or air conditioning, etc. It would be normal to read an actual forehead skin surface temperature between 91F and 94F if using a general-purpose infrared thermometer. 5. Are infrared thermometers dangerous?As long as the Non-Contact Infrared Thermometers are used properly, they do not represent a risk of possible eye damage, as these Thermometers do not use lasers to measure body heat, the authorized thermometers measure infrared light; therefore they are not dangerous. 6. How far away should you hold an infrared thermometer?Usually, 6 inches is considered the ideal distance for using an infrared thermometer and correctly monitoring the temperature. 7. What is the benefit of using an infrared thermometer?IR thermometers are handy for use in measuring drafts and insulation breakdown. They can pick up hot spots in electrical systems and bearings and help monitor cooling systems. They are even used to measure food storage temperatures and can do this with no cross-contamination. 8. Are digital or infrared thermometers more accurate?Ranging from 0 to 600 Fahrenheit, the best IR Thermometer has a correct accuracy of about ±3.5 Fahrenheit. A digital thermometer could be used in three different ways. The accuracy of each might differ from one another. 9. What are the benefits of a non-contact infrared thermometer?• The non-contact approach may reduce the risk of spreading disease between people being evaluated.• Easy to use.• Easy to clean and disinfect.• Measures temperature and displays a reading rapidly.• Provides the ability to retake a temperature quickly. 10. How do I know if my digital thermometer is accurate?Add a little clean water until the glass is full and stir. Wait for about three minutes before inserting the sensor on the thermometer into the ice-filled water. Wait for about thirty seconds and check that the thermometer reads 32°F. If it does, then it is accurate, but if not, it requires calibration.
kynix On 2020-03-21
Ⅰ IntroductionAs for operational amplifier applications, in electronic circuit, it is usually combined with a feedback network to form a certain functional module, with a special coupling circuit and feedback. Its output signal can be input signal addition, subtraction or differentiation, integration, etc, which early used in analog computers to do mathematical operations. Now they widely used in the electronics industry, regarded as precision AC and DC amplifiers, active filters, oscillators and voltage comparators.This Video is Introducing Operational Amplifier Applications in the CircuitCatalogⅠ Introduction1.1 Integrated Op AmpⅡ Op-amp ParametersⅢ Application MattersⅣ Classic Amplifier CircuitsⅤ One Question Related Op Amp and Going Further5.1 Question5.2 Answer1.1 Integrated Op Amp1.1.1 Evaluation AnalysisIntegrated operational amplifiers are one of the most widely used devices in analog integrated circuits. In various systems, because of different application requirements, the performance requirements of operational amplifiers are also different.Where there are no special requirements, try to use a universal integrated operational amplifier as much as possible, which can reduce costs and easily replace. When using multiple op amps in a system, use as many op amp integrated circuits as possible. For example, LM324 and LF347 always integrate four op amps together in a circuit.The evaluation of integrated op amps depends on their overall performance. Generally, the merit coefficient K is used to measure the excellent degree of integrated operational amplifiers, which is defined as: where SR is the slew rate and the unit is V / ms. The larger the value, the better the AC characteristics of the operational amplifier; The input bias current of the amplifier is lib, the unit is nA; VOS is the input offset voltage in mV. The smaller the Iib and VOS values, the better the DC characteristics of the op amp. Therefore, for circuits that amplify AC signals such as audio and video, op amps with large SR are better; for circuits that handle weak DC signals, op amps with high accuracy are more suitable (both offset current, offset voltage and temperature drift are relatively small).When selecting an integrated op amp, some factors should be considered in addition to the figure of merit coefficient K. For example, the signal source is a voltage source or a current source; the nature of the load, and whether the output voltage and current of the integrated op amp meet the requirements; operating voltage range, power consumption, and volume of the integrated op amp.Figure 1. Using Operational Amplifier as a Comparator1.1.2 Integrated Op Amp Basics Power supplyThe integrated op amp has two power terminals + VCC and -VEE, with different power supply methods. For different power supply modes, the requirements for input signals are different.1) Dual power supplyOp amps are mostly powered in this way. The positive power (+ E) and negative power (-E) relative to the common terminal (ground) are connected to the + VCC and -VEE pins of the op amp, respectively. In this way, the signal source can be directly connected to the input pin of the op amp, and the amplitude of the output voltage can make the positive and the negative symmetrical.2) Single power supplySingle-supply operation connects the -VEE pin of the op amp to ground. At this time, in order to ensure that the internal unit circuit of the operational amplifier has a suitable static operating point, a DC potential must be added to the input end of the op amp. Zero settingDue to the influence of the input offset voltage and input offset current of the integrated op amp, when the input signal is zero, the output is often not equal to zero. In order to improve the operation accuracy of the circuit, it is required to compensate the error caused by the offset voltage and the offset current. This is the zero setting of the operational amplifier. Commonly used zeroing methods include internal zeroing and external zeroing. For integrated op amps without internal zeroing terminals, external zeroing methods should be used. Self oscillationThe operational amplifier is a high-amplitude multi-stage amplifier. Under the condition of deep negative feedback, it is easy to cause self-excited oscillation. To make the amplifier work stably, a certain frequency compensation network must be added to eliminate the self oscillation. In addition, to prevent low-frequency oscillation or high-frequency oscillation caused by the internal resistance of the power supply, an electrolytic capacitor (10mF) and a high-frequency filter capacitor (0.01 mF ~ 0.1mF) should be connected. Device protectionThere are three aspects to the protection of the integrated op amp safety: power protection, input protection and output protection.1) Power protectionCommon faults of power supply are reverse polarity and voltage jump. For a power supply with poor performance, voltage overshoot often occurs at the moment when the power is turned on and off. Protection measures such as the use of FET current source and voltage regulator clamping protection. The voltage regulator’s voltage value is greater than the normal operating voltage of the integrated op amp and less than the maximum allowable operating voltage of the integrated op amp, and the current of the FET tube should be greater than the normal operating current of integrated op amp.2) Input protectionIf the input differential/common mode voltage of the integrated op amp is too high beyond the limit parameter range of the integrated op amp, it will be damaged.3) Output protectionWhen the integrated op amp is overloaded or the output is shorted, the op amp will be damaged if there is no protection circuit. However, some integrated op amps have internal current limit protection or short circuit protection, and no additional output protection is required to use these devices.Figure 2. An Inverting Op Amp CircuitⅡ Op-amp ParametersTo use the op amp better in the circuit, you must have a certain understanding of its internal parameters. Here are the technical parameters closely related to the op amp: Unity-gain bandwidth Definition: Under the condition that the closed-loop gain of the op amp is 1 time, a constant amplitude sinusoidal small signal is input to the input end of the op amp, and the closed-loop voltage gain measured from the output end of the op amp is reduced by 3dB (or equivalent to 0.707 times of the input signal of the op amp), that is to say, the frequency at which the output signal is reduced by -3dB is unity-gain bandwidth. It is a very important indicator. For a sinusoidal small signal amplification, the unity-gain bandwidth is equal to the product of the input signal frequency and the maximum gain at that frequency. In other words, when you know the frequency and gain of the signal to be processed, the unity-gain bandwidth (gain bandwidth = amplification * signal frequency) can be calculated to select the appropriate op amp. The higher the bandwidth, the higher the frequency of the signal that can be processed, and the better the high frequency characteristics, otherwise the signal will be easily distorted. For small signals, the unity-gain bandwidth is also called the gain-bandwidth product, which can roughly show the ability of the op amp to process the frequency of the signal. For example, the gain bandwidth of a certain operational amplifier is 1MHz, if the actual closed-loop gain is 100, then the maximum frequency for theoretical processing of small signals is 1MHz / 100 = 10KHz.For the bandwidth of a large signal, that is, the power bandwidth, the influence of the slew rate SR is the major factor, and the unit is V/uS. In this case, the power bandwidth calculated by FPBW = SR / 2πVp-p, that is, the gain bandwidth and power bandwidth must be satisfied at the same time when designing the circuit.For DC signals, bandwidth issues are generally not considered, and accuracy and interference are mainly considered.When the amplification factor of an amplifier is n times, it does not mean that all input signals are amplified n times. When the signal frequency increases, the amplification capability decreases. Open bandwidthThe open-loop bandwidth is defined as: inputting a constant-amplitude sinusoidal small signal to the input of the op amp, the frequency measured at which the open-loop voltage gain decrease 3dB from the output of the op amp to the dc gain of the op amp. This is used for very small signal processing. Slew rate SRWith the op amp connected in a closed loop, a large signal (including a step signal) is input to the input of the op amp, and the output rise rate of the op amp is measured from the output of the op amp called SR. Because the input stage of the op amp is switched during the conversion, the feedback loop of the op amp does not work, that is, the conversion rate is independent of the closed-loop gain. The slew rate is a very important index for large signal processing. For general op amps, the slew rate SR <= 10V / μs, and the slew rate of high speed op amps is SR> 10V / μs. The highest conversion rate SR of current high-speed op amps reaches 6000V / μs. The larger the SR, the better the response of the op amp to the input signal changing at high speed. The larger the signal amplitude, the higher the frequency, and the greater the SR. This is used for op amp selection in large signal processing. Full-power bandwidthAt the rated load, under the condition that the closed-loop gain of the op amp is 1 time, a constant-amplitude sinusoidal large signal is input to the input end of the op amp, so that the output frequency of the op amp reaches the maximum (allowing certain distortion) signal. This frequency is limited by the slew rate SR of the op amp. Approximately, full power bandwidth is calculated by formula SR / 2πVop (Vop is the peak output amplitude of the op amp). It is a very important indicator for op amp selection in large signal processing. Setting timeAt the rated load, under the condition that the closed-loop gain of the op amp is 1 time, the time required to input a step large signal to the input of the op amp to increase the output from 0 to a given value. Because it is a step large signal input, a certain jitter will occur after the output signal reaches a given value. This jitter time is called the stabilization time. At this moment, stabilization time + rise time = settling time. For different output accuracy, there is a big difference in the stabilization time. The higher the accuracy, the longer the stabilization time. Equivalent input noise voltageIt refers to any AC random interference voltage generated at the output of an op amp with good shielding and no signal input. When this noise voltage is converted to the input of the op amp, it is called the input noise voltage of the op amp (sometimes expressed by noise current). For broadband noise, the effective value of the input noise voltage of ordinary op amps is about 10 ~ 20μV. This value often corresponds to a certain frequency band. Output impedanceIt refers to the ratio of the change in voltage to the corresponding change in current when the signal voltage is applied to the output of the op amp working in the linear region. At low frequencies it only refers to the output resistance of the op amp. Common mode input resistenceRefers to the ratio of the change in the input voltage of the common mode to the corresponding change in the input current when the two inputs of the op amp input the same signal. At low frequencies, it behaves as a common mode resistance. Generally, the common mode input impedance of the op amp is much higher than the differential mode input impedance, with a typical value above 108Ω. Common mode rejection ratioSame as the definition in the differential amplifier circuit, it is the ratio of the differential mode voltage gain to the common mode voltage gain, which is usually expressed in decibels. It is a parameter that measures the degree of symmetry of the input stage differential amplifier and the ability of the integrated op amp to suppress common mode interference signals. The larger the value, the better. Power supply rejection ratioThe power supply voltage rejection ratio is defined as the change ratio of the input offset voltage of the op amp with the power supply voltage in the linear region. The power supply voltage rejection ratio reflects the effect of power supply changes on the output of the op amp. At present, the power supply voltage suppression ratio is only about 80dB. Therefore, when used for DC signal or small signal processing for analog amplification, the power supply of the op amp needs to be carefully set. Of course, an op amp with a high common mode rejection ratio can compensate a part of the power supply voltage rejection ratio. In addition, when using dual power supplies, the power supply voltage rejection ratio of the positive and negative power supplies may be different. Differential mode input resistanceRefers to the ratio of the change in voltage at the two input terminals to the corresponding change in current at the input terminals when the op amp is operating in the linear region. The differential mode input impedance includes the input resistance and input capacitance, and refers only to the input resistance at low frequencies. General products specification only give input resistance. The input resistance of the op amp using the bipolar transistor as the input stage is not greater than 10MΩ; the input resistance of the op amp as the input stage of the field effect transistor is generally greater than 109Ω. Input offset voltageWhen the input voltage is zero, the output voltage is divided by the voltage gain, plus the negative sign, which is the offset voltage converted to the input. It is the compensation voltage applied at the input when the output voltage is zero. The input offset voltage actually reflects the circuit symmetry inside the op amp. The better the symmetry, the smaller the input offset voltage. The input offset voltage is a very important indicator of the op amp, especially when it is a precision op amp or used for DC amplification.The input offset voltage has a certain relationship with the manufacturing process. It is between ± 1 and 10 mV when op amps use the bipolar process (that is, the standard silicon process). If the field effect tube is used as the input stage, it will be greater. For precision op amps, it is generally below 1mV. The smaller the input offset voltage, the smaller the intermediate zero offset during DC amplification, and the easier it is to handle. Therefore, it is an extremely important index for precision op amps. Input offset voltage driftWithin the specified operating temperature range, it is the ratio of the change in input offset voltage with temperature to the change in temperature. It is actually a supplement to the input offset voltage, which is convenient for calculating the drift of the amplifier circuit due to temperature changes within a given operating range. It is an important indicator for measuring the temperature effect to the op amp. Under normal circumstances, it is about (10 ~ 30) uV / C (degree Celsius), the high quality can be <0.5uV / C. Input offset currentIt is defined as the difference between the base current of the differential pair of the differential input stage when the output DC voltage of the op amp is zero. Used to characterize the degree of asymmetry of the differential input current. The better the symmetry, the smaller the input offset current. Input offset current is a very important indicator for op amps, especially for precision operational amplifier or DC amplifier. The input offset current is approximately one to one-tenth of the input bias current. It has an important impact on small signal precision amplification or DC amplification, especially when a large resistor is used outside the op amp. The effect of input offset current may exceed the effect of input offset voltage on accuracy. The smaller the input offset current, the smaller the intermediate zero offset during DC amplification, and the easier it is to handle. Therefore, it is an extremely important index for precision op amps. Input offset current temperature driftWithin the specified operating temperature range, the ratio of the amount of change in input offset current with temperature to the amount of temperature change. It refers to the temperature coefficient of within the specified operating range, and is also an important indicator to measure the temperature effect on the op amp. It is usually about (1-50) nA / C, and the high quality is about several pA / C. This value is only given in the precision op amp parameters, and it needs attention when it is used for DC signal processing or small signal processing. Input bias current It is defined as the average value of the bias currents of the two input terminals when the output DC voltage of the op amp is zero, in other words, it is the average current flowing into the input terminal when the operational amplifier is operating in the linear region. The input bias current has a greater impact on the places where input impedance is required, such as high-impedance signal amplification and integrator circuits. The input bias current has a certain relationship with the manufacturing process. If a field effect tube is used as the input stage, the input bias current generally lower than 1nA. It always used to measure the input current of the differential amplifier pair. Maximum differential mode input voltageIt is a voltage that the two input ends of the op amp can withstand. When it is exceeded, the reverse breakdown of the differential tube will occur. The NPN tube made by the plane process has a value of about 5V, and the Vidmax of the horizontal PNP tube can reach more than 30V. Maximum common mode input voltageIt an allowable range of common mode input voltage under normal operating conditions of the op amp. When the input differential pair saturates, the amplifier loses common mode rejection ability. In the case of interference, it is necessary to pay attention to this problem in the use of the circuit. Output peak to peak voltageWorking in the linear region, under the specified load, when the op amp is powered by the large power supply, it is the maximum voltage amplitude that the op amp can output. Except for low voltage op amps, the output peak-to-peak voltage of general op amps is greater than ± 10V, but less than the power supply voltage. This is due to the design of the output stage. The output stage of modern low-voltage op amps has been specially treated. The output peak-to-peak voltage is close to within 50mV of the power supply voltage, so it is called a full-scale output op amp, also known as a rail-to-raid op amp. It should be noted that the output peak-to-peak voltage of the op amp is related to the load, and the value is different for different loads; the positive and negative output voltage swings of the op amp are not necessarily the same. For practical applications, the closer the output peak-to-peak voltage is to the supply voltage, the easier the power supply design.Figure 3. Input Offset Voltage of an Op-ampⅢ Application Matters1) A single-supply op amp must be DC biased, otherwise it will not work properly. For the virtual ground design, in addition to the DC potential, it is necessary to pay attention to the voltage stabilization (it is best to use the reference voltage chip), and also to ensure low impedance AC decoupling, that is, low-frequency decoupling parallel to at least 10uF and high frequency decoupling under 0.1uF.2) The input of the non-inverting amplifier must be biased to ground as a DC path.3) Ordinary op amps cannot directly drive capacitive loads. If there is need, you must use capacitors for phase compensation or output series resistors and then connect the load.4) For the op amp input of the external interface, a TVS tube must be connected in parallel to the positive and negative input pins to prevent the op amp from reversing the polarity due to the too large input voltage signal, forming a parasitic false signal output.5) For amplifier circuits with a gain of more than 10 times, pay attention to controlling the bandwidth gain of the op amp to prevent the device from self oscillation.6) The output of the power amplifier needs to be protected by switching diodes to the power supply and ground, especially when inductive loads are connected.7) When using multiple op amps to process multiple signals, care must be taken to prevent the instantaneous changes in one of the signals from causing crosstalk to the other signal. Therefore, it is recommended not to use one op amp to process multiple signals.8) Most op amp chips are ESD sensitive devices, so pay more attention when using them.9) The pins of unused op amps (excess channels in multiple op amps) should not be left floating, and grounded or connected to positive and negative power supplies. It is recommended to connect it as a follower (the output is connected to the reverse input) and the non-inverting input is connected to a potential between the power rails (the ground of the dual power system or any suitable point in the circuit). They can also used as buffer amplifiers and add them to a small impact location in the system.Figure 4. Op Amp 741Ⅳ Classic Amplifier CircuitsFigure 5. Inverting AmplifierFigure 5: The grounded non-inverting terminal of op amp is 0V. The inverting and non-inverting terminals are short-circuit, so the inverting end is also 0V. The input resistance of the inverting input terminal is very high, and it is virtual open. In other words, there is almost no current pass through. Therefore, the current flowing through each component in a series circuit is the same, that is, the current flowing through R1 and R2 are the same.Current flowing through R1: I1 = (Vi-V-)/R1Current flowing through R2: I2 = (V--Vout)/R2V- = V+ = 0, I1 = I2Solve the above algebraic equation to get Vout = (-R2/R1)*Vi, it is the input-output relationship of the inverting amplifier. Figure 6. Non-inverting AmplifierIn Figure 6, Vi and V- are virtual short, where Vi = V-. Because of the virtual open, there is no current flow through at the reverse input terminal, then R1=R2. If the current is I, which is obtained by Ohm's law: I = Vout/(R1+R2);Vi is equal to the partial voltage on R2, that is: Vi = I*R2.Virtual short: Vi = V-, R1=R2Ohm's law: I = Vout/(R1+R2), Vi = I*R2Where Vout=Vi*(R1+R2)/R2, represents the non-inverting amplifier. Figure 7. AdderFigure 7: Knowing from the Kirchhoff's law and virtual open theory, the sum of the current through R2 and R1 is equal to the R3, V- = V+ = 0 (short circuit), so (V1 – V-)/R1 + (V2 – V-)/R2 = (Vout – V-) /R3 can be transferred as V1/R1 + V2/R2= Vout/R3. If R1=R2=R3, then the formula becomes Vout=V1+V2, which is an adder. Figure 8. AdderIn Figure 8, because of the virtual open, no current flows through the non-inverting terminal, where V+ = V-, R1=R2, R4=R3, therefore, (V1 – V+)/R1 = (V+-V2)/R2, (Vout – V-)/R3 = V-/R4 can be simplified as V+ = (V1 + V2)/2 V- = Vout/2. So Vout = V1 + V2 is also an adder. Figure 9. SubtractorFigure 9 shows that the current through R1 is equal to the R2, and R4=R3, therefore, (V2– V+)/R1 = V+/R2, (V1 – V-)/R4 = (V--Vout)/R3. If R1=R2, then V+ = V2/2; if R3=R4, then V- = (Vout + V1)/2, because of V+ = V-, so Vout =V2-V1 is a subtractor. Figure 10. Integrator CircuitIn Figure 10, the input voltage at the inverting terminal is equal to the non-inverting terminal because of short circuit; the current through R1 is equal to the C1 because of virtual open. The current flowing through R1 and C1 are Ri=V1/R1, Ci=C*dUc/dt=-C*dVout/dt, respectively. So Vout=((-1/(R1*C1))∫V1dt, which is a integrator circuit. If V1 is a constant voltage U, then the above formula is transformed to Vout = -U*t/(R1*C1)t, then the Vout is a straight line that changes with time. Figure 11. Differential CircuitIn Figure 11, the current through capacitor C1 and resistor R2 is equal because of virtual open; V+ = V- because of short circuit, where Vout = -i * R2 = -(R2*C1)dV1/dt, which is a differential circuit. If V1 is a DC voltage, the output Vout corresponds to a pulse in the opposite direction to V1. Figure 12. Differential Amplifier CircuitFigure 12:Vx = V1……a, Vy = V2……bthen R1, R2, R3 can be regarded as a series, R1=R2=R3, the current I=(Vx-Vy)/R2……cwhere Vo1-Vo2=I*(R1+R2+R3) = (Vx-Vy)(R1+R2+R3)/R2 ……dIf R6=R7, then Vw = Vo2/2 ......e, similarly, if R4=R5, then Vout – Vu = Vu – Vo1, so Vu = (Vout+Vo1)/2 ……fdue to short circuit, Vu = Vw ……g, based on efg formulas, Vout = Vo2 – Vo1 ……hGet from dh, Vout = (Vy – Vx) (R1+R2+R3)/R2, where (R1+R2+R3)/R2 is a fixed value. This value determines the amplifier multiple of the difference (Vy-Vx), thus it is a differential amplifier circuit. Figure 13. Amplifier CircuitIt is a relatively common amplifier circuit. Many controllers accept 0~20mA or 4~20mA current from various measuring instruments. The circuit converts the current into voltage signal to become a digital signal by ADC. Figure 13 is such a typical circuit. As shown in Figure, 4~20mA current flows through the sampling 100Ω resistor R1, there will be a voltage difference of 0.4~2V on R1. Due to virtual open circuit, R3= R5 and R2=R4.Therefore: (V2-Vy)/R3 = Vy/R5 ……a (V1-Vx)/R2= (Vx-Vout)/R4 ……bShort circuit: Vx = Vy ……cCurrent changes from 0~20mA, then V1 = V2 + (0.4~2) ……dPut cd formulas into b formula: (V2 +(0.4~2)-Vy)/R2 = (Vy-Vout)/R4 ……eIf R3=R2 , R4=R5, then e-a gets Vout =-(0.4~2)R4/R2 ……fIn Figure 13, R4/R2=22k/10k=2.2, then f formula Vout = -(0.88~4.4)V, that is to say, the current of 4~20mA is converted into a voltage range of -0.88~-4.4V. Current can be converted into voltage, and voltage can also be converted into current. Figure 14 is such a circuit. The negative feedback in the above figure does not directly feedback through the resistor, but the emitter junction of the transistor Q1 is connected in series. But it isn't a comparator. As long as it is an amplifying circuit, the law of short circuit and virtual open still conforms.Figure 14. Amplifier CircuitDue to virtual open, no current flows through the input of the op amp,Then (Vi – V1)/R2 = (V1 – V4)/R6 ……aSimilarly (V3 – V2)/R5 = V2/R4 ……bsince short circuit, V1 = V2 ……cIf R2=R6, R4=R5, then V3-V4=Vi can be obtained from abc.The above formula shows that the voltage across R7 is equal to the input voltage Vi, then the current through R7 is I=Vi/R7. If the load RL<100KΩ, the current through R1 and R7 are basically the same. Ⅴ One Question Related to Op Amp and Going Further5.1 QuestionWhat the Application of an Op Amp as a Phase Shifter?5.2 AnswerIn electronic circuit, op amp is used for direct coupling procedure and so DC voltage level at the emitter terminal increases from phase to phase. This rapidly increasing DC level is likely to shift the operating point of the upcoming stages. Thus to move down the increasing voltage swing, this phase shifter is applied.The phase shifter performs by adding a DC voltage level to the output of fall stage to pass the output to a ground level. Frequently Asked Questions about Operational Amplifier Applications1. Why is it called operational amplifier?It's called an “operational” amplifier because it performs a mathematical operation. The most obvious one is multiplication - it amplifies an input signal by a constant. ... But many different 'operations' can be performed by different circuit topologies. 2. What is inside an operational amplifier?Operations amplifiers — op-amps for short, are integrated circuits, constructed mostly out of transistors and resistors. These integrated circuits multiply an input signal to a larger output. You can use these components with voltage and current in both DC and AC circuits. 3. What are operational amplifiers used for?Op amps are used in a wide variety of applications in electronics. Some of the more common applications are: as a voltage follower, selective inversion circuit, a current-to-voltage converter, active rectifier, integrator, a whole wide variety of filters, and a voltage comparator. 4. What are linear applications of op amp?A linear amplifier like an op amp has many different applications. It has a high open loop gain, high input impedance and low output impedance. It has high common mode rejection ratio. Due to these favourable characteristics, it is used for different application. 5. How does an operational amplifier work?An operational amplifier, or op amp, generally comprises a differential-input stage with high input impedance, an intermediate-gain stage, and a push-pull output stage with a low output impedance (no greater than 100 Ω). ... That is, the output gets fed back to the inverting input through some impedance. 6. What do you mean by differential amplifier?A differential amplifier is a type of electronic amplifier that amplifies the difference between two input voltages but suppresses any voltage common to the two inputs. It is an analog circuit with two inputs and and one output in which the output is ideally proportional to the difference between the two voltages. 7. What are the non linear applications of op amp?Non-Linear Applications of Op AmpVoltage comparator.Two applications of comparator as window detector and zero crossing detector.Schmitt trigger circuit with the extension of regenerative comparator.Multivibrator circuits.Precision rectifier or super diode with the combination of op amp as voltage follower and a diode. 8. Why do we use differential amplifier?Differential amplifiers are used mainly to suppress noise. ... Noise is generated in the wires and cables, due to electromagnetic induction, etc., and it causes a difference in potential (i.e., noise) between the signal source ground and the circuit ground. 9. What does an operational amplifier do?An operational amplifier is an integrated circuit that can amplify weak electric signals. An operational amplifier has two input pins and one output pin. Its basic role is to amplify and output the voltage difference between the two input pins. 10. What is an ideal operational amplifier?Operational amplifier: The ideal op amp is an amplifier with infinite input impedance, infinite open-loop gain, zero output impedance, infinite bandwidth, and zero noise. It has positive and negative inputs which allow circuits that use feedback to achieve a wide range of functions.
kynix On 2020-03-20
CatalogI IntroductionII Definition, Symbol and Labeling of Variable Resistor 2.1 Definition 2.1.1 What is Variable Resistance? 2.1.2 What is Variable Resistor? 2.2 Symbol 2.3 Labeling Method of Variable ResistorIII How The Variable Resistor WorksIV Features of Variable Resistor ShapeV Structure and Function of Variable Resistor 5.1 Basic Structure 5.2 Schematic Diagram of Two Variable Resistors 5.3 The Role of The Variable ResistorVI Types of Variable Resistors 6.1 Resistance box 6.2 Sliding Rheostat 6.3 Potentiometer 6.4 Specific Classification of Variable Resistors 6.4.1 Film Variable Resistor 6.4.2 Wire Wound Variable ResistorVII Typical Application Circuits of Variable Resistor 7.1 Variable Resistor Circuit in Transistor Bias Circuit 7.2 Stereo Balance Control Variable Resistor CircuitVIII Causes and Solutions of Variable Resistor Malfunctions 8.1 Causes of Variable Resistor Malfunctions8.2 Characteristics of Variable Resistor Malfunctions 8.3 Methods For Repairing Variable Resistor 8.4 Testing a Variable Resistor with a Multimeter 8.4.1 Method 8.4.2 PrecautionsIX Active Variable Resistors with Wide Range of Load ImpedanceX One Question Related to Variable Resistors 10.1 Question 10.2 AnswerXI FAQ I IntroductionA resistor is a current-limiting element. After the resistor is connected to the circuit, the resistance of the resistor is fixed. It generally has two pins, which can limit the current flowing through the branch connected to it. Those whose resistance cannot be changed are called fixed resistors, and those with variable resistance are called potentiometers or variable resistors.Setting Up A Variable Resistor, Rheostat, or Fixed ResistorII Definition, Symbol and Labeling of Variable Resistor2.1 Definition2.1.1 What is Variable Resistance?Variable resistance is a kind of resistance, which can play the role of resistance in electronic circuits. The difference from ordinary resistance is its resistance can be continuously changed within a certain range. In some cases where the resistance value is required to change but does not change frequently, a variable resistor can be used. 2.1.2 What is Variable Resistor?A variable resistor is an electronic component with adjustable resistance. It consists of a resistor and a rotating or sliding system. It is usually used in the circuit that needs to adjust the resistance frequently and plays the role of adjusting the voltage, adjusting the current, or controlling the signal. Its main parameters are basically the same as those of the fixed resistor. 2.2 SymbolThe symbol of the variable resistor is R and the unit is Ω. 2.3 Labeling Method of Variable Resistor(1) The variable resistor uses the direct standard method to indicate the nominal resistance value, that is, the nominal resistance value is directly marked on the variable resistor. In the case of high current applications, the variable resistor is also marked with the rated power parameter. In addition, the resistance value of small variable resistors is expressed in three digits, which is the same as that of resistors.(2) For variable resistors used in small-signal circuits, we generally only care about their nominal resistance and have no power requirements. III How The Variable Resistor WorksWhen a voltage is applied between two fixed electric shocks of the resistor body, the position of the contact on the resistor body is changed by rotating or sliding the system, and a position is formed between the movable contact and the fixed contact. Certainly related voltage. In other words, the resistor body of the variable resistor has two fixed ends. By manually adjusting the rotating shaft or sliding handle to change the position of the moving contact on the resistor body, the relationship between the moving contact and any fixed end is changed. The resistance value changes the magnitude of voltage and current. IV Features of Variable Resistor Shape(1) The volume of the variable resistor is larger than that of the general resistor, and at the same time, the variable resistor in the circuit is less, and it can be easily found in the circuit board.(2) There are three pins in the variable resistor, and they are different from each other. One is a moving pin and the other two are fixed. Generally, the two fixed pins can be used interchangeably, but the fixed and moving pins cannot be used interchangeably.(3) There is an adjustment port on the variable resistor. Use a flat-blade screwdriver to protrude into this adjustment port. Turn the screwdriver to change the position of the moving plate and adjust the resistance value.(4) The nominal resistance value can be seen on the variable resistor. This nominal resistance value refers to the resistance value between two fixed chip pins and is also a fixed chip pin and a moving chip pin. The maximum resistance value between.(5) The vertical variable resistor is mainly used in small-signal circuits. Its three pins are vertically downward and mounted vertically on the circuit board. The resistance adjustment port is in the horizontal direction.(6) Horizontal variable resistors are also used in small-signal circuits. Its three pins are at 90 ° to the resistance plane and are mounted vertically on the circuit board with the resistance adjustment port facing upward.(7) The variable resistance of the small plastic case is smaller and has a circular structure. Its three pins are down and the resistance adjustment port is up.(8) Variable resistors (wire-wound structure) for large power applications. The volume is large, and the moving blade can slide left and right to adjust the resistance. V Structure and Function of Variable Resistor5.1 Basic StructureThe variable resistor is chiefly composed of a moving piece, a carbon film body, and three pins. The three pins are two fixed pins (also called fixed pieces) and one moving piece pin. The moving piece of the variable resistor can be rotated left and right. When using a flat-blade screwdriver to reach into the adjustment port and rotate, the contacts on the moving piece can slide on the resistance piece. According to diverse uses, the resistance material of the variable resistor includes metal wire, metal sheet, carbon film, or conductive liquid. For currents of general magnitude, metal-type variable resistors are frequently used. When the current is slight, it is better to use a carbon film type. When the current is large, the electrolytic type is most suitable. 5.2 Schematic Diagram of Two Variable Resistors Figure3. Schematic Diagram of Two Variable Resistors5.3 The Role of The Variable Resistor(1) A variable resistor is an adjustable electronic component, which is composed of a resistor body and a sliding system. The variable resistor resistance is a resistor that can be adjusted for the current or change of the circuit In the case of circuit resistance, the light can be dimmed, and the motor can be controlled to start its speed. (2) The variable resistor mainly controls the current in the series circuit by changing its own resistance, thereby protecting some electrical components with requirements for the current. The variable resistor is generally used in circuits that do not require frequent adjustment, mainly To fix the same value for the resistor. VI Types of Variable Resistors6.1 Resistance BoxVariable resistors are divided into three types: resistance box, sliding rheostat, and potentiometer. The resistance box is a variable resistance device that uses a conversion device to change its resistance value. This conversion device usually adopts a decimal disc type (knob type) structure, and can also adopt a plug type and an end button type structure as required. The circuit of the resistance box can be divided into series lines and series-parallel lines. Compared with the sliding rheostat, the resistance box can continuously change the resistance in the connected circuit, while the sliding rheostat cannot display the resistance value of the connected circuit.Figure4. Resistance Box6.2 Sliding RheostatA sliding varistor is one of the commonly used devices in electricity. Its working principle is to change the resistance by changing the length of the resistance line in the circuit, thereby gradually changing the current in the circuit. The resistance wire of a sliding rheostat is generally a nickel-chromium alloy with a high melting point and a large resistance, and a metal rod is generally metal with low resistance. As a result, when the cross-sectional area of the resistor is constant, the longer the resistance wire, the greater the resistance; the shorter the resistance wire, the smaller the resistance.Figure5. Sliding Rheostat6.3 PotentiometerA potentiometer is a resistance element with three lead-out terminals whose resistance can be adjusted according to certain change law. A potentiometer usually consists of a resistor and a movable brush. When the brush moves along the resistor body, a resistance value or voltage having a certain relationship with the amount of displacement is obtained at the output end. The potentiometer can be used as a three-terminal element or a two-terminal element. The latter can be regarded as a variable resistor. Because its role in the circuit is to obtain an output voltage that has a certain relationship with the input voltage (external voltage), it is called a potentiometer.Figure6. Potentiometer6.4 Specific Classification of Variable ResistorsThe variable resistor can be divided into the film-type variable resistor and wire-wound variable resistor according to the material. 6.4.1 Film Variable ResistorMembrane variable resistors are usually composed of a resistor body (synthetic carbon film), a movable contact (a movable metal reed or a carbon contact), an adjustment part, and three pins (or solder pads). Two of the fixed pins are connected to both ends of the resistor body, and the other pin (center tap) is connected to the movable contact piece. You can change the resistance between the center tap and the two fixed pins by turning the adjustment part with a small flat-blade screwdriver and changing the contact position of the movable contact with the resistor. Membrane variable resistors are available in hermetic, semi-hermetic, and non-hermetic configurations. (1) Fully sealed film variable resistors are also called solid variable resistors. The resistor is made of carbon black, quartz powder, an organic binder and other materials, and then pressed into plastic or epoxy resin. The matrix of the material is polymerized by heating. The movable contacts use carbon contacts and the adjustment parts are made of plastic. The resistor body and the movable contact are sealed by a metal casing (there is an adjustment hole above the metal casing). Its advantage is that it has good dustproof performance and rarely has bad contact failure. (2) The manufacturing process of the resistor body of the semi-sealed film variable resistor and the resistor body of the fully sealed variable resistor is basically the same. The movable contact piece adopts a metal reed, and the outer plastic cover is sealed. When the plastic cover is rotated, the movable contact piece also rotates with it. This variable resistor is easy to adjust, but its dust resistance is not as good as a fully sealed film-type variable resistor. (3) Unsealed film variable resistors are also called chip tunable resistors. The resistor body is made of carbon black, graphite, quartz powder, an organic binder, etc. to form a suspension, which is coated on a glass fiberboard or glue. Made from wooden boards. The movable contact piece uses a metal reed, and the reed has an adjustment hole, and no separate adjustment component is provided. Its disadvantages are poor dust-proof performance, the contacts are susceptible to oxidation, and prone to failure due to poor contact with the synthetic carbon film. 6.4.2 Wire Wound Variable Resistor(1) High-power wire-wound varistor is also called sliding wire varistor, which is divided into axial ceramic tube-type wire-wound variable resistor and porcelain disc-type wire-wound variable resistor. It adopts an unsealed structure.(2) Low-power wire-wound variable resistors include round vertical wire-wound variable resistors, round horizontal wire-wound variable resistors, and square wire-wound variable resistors, all of which are fully sealed. Package structure.In addition, the variable resistor can be divided into a vertical variable resistor and a horizontal variable resistor according to the structure.Figure7. Wire Wound Variable ResistorVII Typical Application Circuits of Variable Resistor7.1 Variable Resistor Circuit in Transistor Bias CircuitThe figure below shows a variable-resistor voltage-dividing bias circuit. In the circuit, the transistor VT1 constitutes a high-frequency amplifier, and RP1, R1, and R2 constitute a voltage-dividing bias circuit. The output voltage of the voltage dividing circuit is determined by the resistance of three resistors, RP1, Rl, and R2. R1 and R2 are fixed resistors. The variable resistor RP1 is adjusted, and then the VT1 static operating current is adjusted. The amount of current determines whether VT1 can work in the best state. Figure8. Variable Resistance Voltage Divider Bias Circuit7.2 Stereo Balance Control Variable Resistor CircuitThe following figure shows the left and right channel gain balance adjustment circuits in the audio amplifier. RP1 in the circuit is a variable resistor in series with R1. Figure9. Left and Right Channel Gain Balance Adjustment Circuit in Audio AmplifierIn the audio circuit, for a two-channel amplifier, we need to strictly require that the left and right channel amplifiers have an equal gain (balanced), but the discreteness of the circuit components makes this impossible. In order to ensure that the gains of the left and right channel amplifiers are equal, left and right channel gain balance adjustment circuit needs to be provided, which is referred to as a stereo balance circuit. In the right channel circuit, the resistance of R2 is determined, so that the gain of the right channel amplifier is fixed. Taking the gain of the right channel amplifier as a reference, changing the resistance of RP1 so that the gain of the left channel amplifier is equal to the gain of the right channel amplifier can achieve the same gain of the left and right channel amplifiers. VIII Causes and Solutions of Variable Resistor Malfunctions8.1 Causes of Variable Resistor Malfunctions(1) The use time is long, causing oxidation.(2) The failure of the circuit caused the variable resistor to overcurrent and burned the carbon film. At this time, the burned trace of the variable resistor can also be seen from the appearance. 8.2 Characteristics of Variable Resistor Malfunctions (1) Damage to the carbon film of the variable resistorThe carbon film of the variable resistor is worn or burned. At this time, the contact between the moving piece and the carbon film is poor or cannot be contacted.(2) Poor contact between the moving piece of the variable resistor and the carbon film causes the contact resistance between the moving piece and the carbon film to increase.(3) The variable resistor pin is broken. 8.3 Methods For Repairing Variable Resistor (1) When the track of the contact of the moving blade on the carbon film is worn, the contact on the moving blade can be bent inward to change the original track of the contact of the moving blade.(2) The contacts of the moving blade are dirty. You can clean the contacts with pure alcohol.(3) There is a disconnection between one stator and the carbon film. At this time, if it is used as a variable resistor (not used as a potentiometer), this stator that is not disconnected can be used instead. Resistance value.(4) A pin is broken due to twisting. A lead can be welded with a hardwire as a pin.Figure10. Test a Variable Resistor8.4 Testing a Variable Resistor with a Multimeter8.4.1 MethodThe detection method of the variable resistor is basically the same as that of the resistor. The resistance between the primers is measured with an ohmic block. The measurement can be performed directly on the circuit board, or the variable resistor can be disconnected from the circuit. (1) Measure the nominal resistance of the variable resistor. The multimeter is placed in the proper range of the ohmic block. The two-meter bars are connected to the two fixed pin pins of the variable resistor. At this time, the measured resistance value should be equal to the nominal resistance value of the variable electrical accessory, otherwise, the variable resistance is explained. The device is damaged. (2) Measure the resistance between the moving resistor and the stator of the variable resistor. The multimeter is placed in the proper range of the ohmic block. One meter rod is connected to the fixed piece, and the other one is connected to the moving piece. In this measurement state, when the variable resistor moving piece is rotated, the needle is deflected and the resistance value increases from zero To the nominal value, or decrease from the nominal value to zero. 8.4.2 PrecautionsDue to the particularity of the variable resistor, the following issues should be noted during the detection process:(1) If the resistance between the moving piece and a fixed piece is 0Ω, at this time, you should see whether the moving piece has turned to the end of the fixed piece. To exclude the effects of external circuits). (2) If the resistance value between the moving piece and any certain piece is greater than the nominal resistance value, it means that the variable resistor has an open circuit fault. (3) In the measurement, if the measured resistance between a moving piece and a certain piece is less than the nominal resistance value, it does not mean that it is damaged, but you should look at the position of the moving piece, which is different from ordinary resistors. (4) When taking off the measurement, you can use the appropriate range of the multimeter's ohmic stop.-One rod is connected to the pin of the pad, and the other rod is connected to afoot. Then use a flat screwdriver to slowly rotate the pad in a clockwise or counterclockwise direction. At this time, the hands should continuously change from 0Ω to the nominal resistance. The same method is used to measure the change of wake value between another fixed film and a moving film. The measurement method and test result should be the same. In this way, the variable resistor is good, otherwise, the variable resistor is damaged.Figure11. Digital MultimeterIX Active Variable Resistors with Wide Range of Load ImpedancePower resistors, variable resistors, and other electronic loads are often used to test power supplies and voltage regulators, as shown in the following figure: Figure12. Active variable resistors with several orders of magnitude constant resistanceAlthough the function is the same as a mechanical potentiometer, it is based on an active device, which can provide a wide range of load resistance, high resistance adjustment resolution, and less heat than a mechanical potentiometer. Analyzing the circuit shown in the figure above, the voltage expressions of the non-inverting and inverting ends of the operational amplifier are: Figure13. FormulaThese two voltages are equal, so Figure14. FormulaThe whole circuit can be regarded as the resistance of the non-inverting terminal IN + and the inverting terminal IN-. The non-inverting and inverting equivalent resistances are constant and independent of the test voltage (VIN). RSENSE includes several series resistors that provide multiple orders of magnitude in impedance selection. For example, if 10Ω is required, the terminal is IN + and "B" near IN-1 (points A, C, and D are not connected). For high power loads, pay attention to the rated power of the sense resistor and nFET. The power supply of the operational amplifier can be a battery or any other DC power supply. Its maximum working current is only 20 μA. It is powered by a 9V battery. Under normal circumstances, the active load can be used for 1-2 years.X One Question Related to Variable Resistors10.1 QuestionVolume control regulator in a CD receiver, radio and amplifier also useA.transistorB.variable resistorC.thermistorD.fixed resistor10.2 AnswerB XI FAQ1. What is a variable resistor do?A variable resistor gives the user more control over the resistance, as it allows for variance or for the resistor to be changed in order to meet the resistance requirements of the user. Changing the resistance as a user is actually very simple. 2. What are the two types of variable resistors?The different types of variable resistors include Potentiometer. Rheostat. Thermistor. 3. What is the difference between a variable resistor and a potentiometer?In the potentiometer, the resistance of the track remains the same as the wiper moves and only the potential on the wiper changes. In a variable resistor, the resistance of the track apparently changes as the wiper moves and short circuits more or less of the track resistance. 4. What is the advantage of a variable resistor?The advantage of variable resistors is that you have more control over the voltage. You can also adjust the amount of voltage flowing through a circuit. 5. What is the symbol of a variable resistor?A variable resistor also called an adjustable resistor, consists of two terminals, where one of the terminals is a sliding or moving contact often known as a wiper. The variable resistor IEC symbol is represented by a rectangular box and an arrow across (or above) it, like that shown in the figure below. 6. How do you identify a variable resistor?The variable resistor is represented by a zig-zag line and an arrow across (or above) it, like that shown in the figure below. 7. How many types of variable resistors are there?Variable resistors can be categorized into three types: Potentiometers. Rheostats. Digital potentiometers. 8. Is LDR a variable resistor?An LDR is a component that has a (variable) resistance that changes with the light intensity that falls upon it. This allows them to be used in light sensing circuits. 9. Do variable resistors have polarity?Resistors are blind to the polarity in a circuit. Thus, you don't have to worry about installing them backward. Current can pass equally through a resistor in either direction. 10. Why is a variable resistor needed in a circuit?Simply put, a variable resistor is able to have its electrical resistance adjusted. These devices are used when working with electrical circuitry because they help to control voltage and/or currents. They specifically work with voltage and currents that are a part of the circuit.
kynix On 2020-03-13
Ⅰ Working Principle1.1 TerminologyA diode is a two-terminal electronic device characterized by unidirectional conductivity—it allows current to flow easily in one direction but severely restricts current from flowing in the opposite direction. Historically, diodes are divided into vacuum tube diodes (formerly called electron diodes) and semiconductor diodes (crystalline diodes). Due to the high heat loss, large size, and lower efficiency of vacuum tubes, semiconductor diodes are the standard in modern electronics.The fundamental principle of a modern diode relies on the PN junction. Adding leads and a protective package to this PN junction creates the discrete component we know as a diode.A semiconductor diode consists of a PN junction formed by joining a P-type semiconductor and an N-type semiconductor. A depletion region (space charge layer) forms at the interface, creating a self-built electric field. In the absence of applied voltage, the diffusion current (caused by the difference in carrier concentration) and the drift current (caused by the internal electric field) balance each other out, resulting in a state of electrical equilibrium.Forward Bias: When a forward voltage is applied, the external electric field opposes the self-built field. This lowers the barrier, causing the diffusion current of carriers to increase significantly, resulting in a forward current (conduction).Reverse Bias: When a reverse voltage is applied, the external field reinforces the self-built field. This widens the depletion region and prevents majority carriers from crossing. Only a tiny "reverse saturation current" flows (leakage), which remains roughly constant over a specific voltage range.Breakdown: When the reverse voltage exceeds a critical threshold, the electric field strength in the depletion layer becomes high enough to trigger a multiplication of carriers. This generates a large number of electron-hole pairs, causing a sharp increase in reverse current. This is known as the breakdown phenomenon. It is worth noting that reverse breakdown is categorized into two types: Zener breakdown (in highly doped junctions at lower voltages) and Avalanche breakdown (at higher voltages). Figure 1. P-type Semiconductor and N-type Semiconductor 1.2 PN JunctionA PN junction is the boundary interface between two types of semiconductor materials: P-type and N-type. The "P" (Positive) region contains an excess of holes, while the "N" (Negative) region contains an excess of free electrons. Due to the concentration gradient, free electrons from the N region diffuse into the P region, and holes from the P region diffuse into the N region. This movement creates the depletion region at the junction.Metal leads are connected to these regions to form terminals: the lead connected to the P-region is the Anode (positive pole), and the lead connected to the N-region is the Cathode (negative pole).1.2.1 Doping PrincipleP-type formation: Intrinsic semiconductors (pure silicon) are doped with trivalent impurities (Group III elements), such as Boron. A Boron atom has only three valence electrons. When it forms covalent bonds with surrounding silicon atoms (which have four electrons), a "hole" (a lack of an electron) is created in the lattice. This hole can accept an electron, effectively making the Boron atom a static negative ion. In P-type material, holes are the majority carriers.N-type formation: Similarly, when intrinsic silicon is doped with pentavalent impurities (Group V elements), such as Phosphorus, the impurity atoms form covalent bonds with silicon. Since Phosphorus has five valence electrons, one excess electron is left free to move. In N-type material, free electrons are the majority carriers. Figure 2. PN Junction StructureWhen these two regions meet, the diffusion of electrons and holes across the boundary disrupts the electrical neutrality near the junction, creating an electric field that eventually stops further diffusion, establishing equilibrium.1.2.2 Feature: Unidirectional ConductivityWhen forward voltage is applied (Anode positive, Cathode negative), the external field pushes holes and electrons toward the junction. This narrows the depletion region and neutralizes the internal electric field. Once the voltage exceeds the threshold voltage (typically ~0.7V for Silicon, ~0.3V for Germanium), the diode conducts current with very low resistance.1.2.3 Supplementary NoteForward Bias: Current flows easily; the diode acts like a closed switch (low impedance).Reverse Bias: Current is blocked; the diode acts like an open switch (high impedance). Ⅱ Diode ApplicationsDiodes are ubiquitous in electronics. From simple power conversion to complex signal processing, they protect circuits, regulate voltage, and enable logic functions. Understanding the diode is the first step to mastering electronics.Function of a Diode in Circuit Design2.1 Main FunctionsDiodes serve four primary roles in modern circuitry:(1) Switching Circuit (Current Steering)In digital logic and computing, diodes utilize their unidirectional conductivity to act as automatic switches. They ensure current flows only when specific conditions are met (like in AND/OR logic gates). Switching diodes (like the 1N4148) are optimized for speed, offering much faster response times than mechanical switches and preventing damage from reverse currents.(2) Limiter/Clipper Circuit (Signal Control)Limiter circuits (or clippers) use diodes to restrict the voltage amplitude of a signal. By placing diodes in parallel with the signal path, any voltage exceeding the diode's forward drop (plus any series reference voltage) is shunted to ground. This is essential for protecting sensitive inputs on microcontrollers or audio equipment from signal spikes.(3) Regulator Circuit (Voltage Stabilization)Zener diodes are the key component here. Unlike standard diodes, Zeners are designed to operate in the reverse breakdown region reliably. If the voltage across a Zener exceeds its "Zener Voltage" (Vz), it conducts heavily, clamping the voltage at that level. This makes them perfect for creating simple voltage references or low-power regulators.(4) Varactor Circuit (Tuning and Frequency Control)Varactor diodes (or Varicaps) act as voltage-controlled capacitors. When reverse-biased, the width of the depletion layer changes with voltage, which changes the junction capacitance. These are widely used in Voltage Controlled Oscillators (VCOs) for tuning radios, TVs, and mobile phones, as well as in frequency modulation (FM) circuits. 2.2 Typical Diode ApplicationsLight-emitting diode (LED)Figure 3. Light-emitting DiodeLEDs emit light when electrons recombine with holes at the PN junction, releasing energy in the form of photons. They have revolutionized lighting due to their safety, high efficiency, durability, and fast response time.Key Applications:1. Consumer Electronics: Backlights for LCD TVs, computer monitors, and smartphone screens.2. Automotive: Used in headlights, brake lights, and turn signals. Their fast switching speed improves safety (brake lights trigger faster than incandescent bulbs), and their longevity reduces maintenance.3. Industrial & Mining: Due to their robustness and efficiency, LEDs are replacing traditional lamps in harsh environments like underground mining.4. Urban Lighting: Replacing high-voltage, fragile neon tubes with LED strips for signage and architectural lighting reduces energy costs and fire risks.Zener diodeZener diodes maintain a constant voltage across their terminals when reverse-biased, even as current fluctuates. They are categorized by their breakdown voltage (e.g., 3.3V, 5.1V, 12V). They can be connected in series to achieve higher regulated voltages. Figure 4. Zener Diode CircuitRectifier diodeRectifier diodes allow current to flow only in one direction, converting Alternating Current (AC) into pulsating Direct Current (DC). This is the fundamental component of power supplies. Figure 5. Full Wave Rectifier CircuitLow Frequency (Mains): For standard 50Hz/60Hz rectification, the 1N400x or 1N540x series are standard. Key parameters are Maximum Rectified Current (Io) and Peak Inverse Voltage (PIV).High Frequency: In Switching Mode Power Supplies (SMPS), standard rectifiers are too slow. Fast Recovery Diodes (FRD) or Schottky diodes are required to handle high switching frequencies efficiently.Detector diodeDetector diodes (often Germanium or Schottky point-contact diodes) possess high detection efficiency and low junction capacitance. They are used to demodulate Amplitude Modulated (AM) signals in radios, extracting the audio signal from the carrier wave. Figure 6. Detector Diode CircuitSchottky diodeA Schottky diode uses a metal-semiconductor junction rather than a P-N junction. This gives it two distinct advantages: 1. Low Forward Voltage Drop: Typically 0.15V to 0.45V (compared to 0.7V for Silicon), which reduces power loss and heat. 2. High Speed: Zero reverse recovery time makes them ideal for high-frequency switching power supplies, inverters, and motor drivers.Switching diodeDesigned specifically for rapid on/off operations. In the circuit below, VD1 acts as a switch to control the charging path of capacitor C2. Figure 7. Switching Diode CircuitFast recovery diode (FRD)FRDs are PN junction diodes doped to have a significantly reduced Reverse Recovery Time (trr). While a standard rectifier might take microseconds to stop conducting when voltage reverses, an FRD stops in nanoseconds. This is critical in modern power electronics like inverters and PWM controllers to prevent short-circuit currents. Update for 2025: In high-power applications, Silicon Carbide (SiC) diodes are increasingly replacing traditional silicon FRDs due to their ability to handle higher voltages and temperatures with almost zero switching loss.Transient voltage suppressor (TVS)Transient Voltage Suppressors (TVS) are specialized avalanche diodes designed to absorb high-energy spikes. They are the primary defense against ESD (Electrostatic Discharge) and voltage surges in sensitive electronics. Figure 8. Diode Circuit Symbols Ⅲ One Question Related to Diode Functions and Going Further3.1 QuestionWhy do we use diodes in a circuit?3.2 AnswerThe primary function is to serve as an electronic "check valve" or "one-way street" for electricity. This enables: 1. Rectification: Converting AC power (wall outlet) to DC power (batteries/electronics). 2. Protection: Blocking reverse polarity (if you put a battery in backward) or clamping high-voltage spikes (TVS). 3. Signal Manipulation: Demodulating radio signals or creating logic gates. 4. Reference: Providing a stable voltage reference (Zener). Ⅳ Diode Distributors RecommendationWhether you are sourcing standard rectifiers or advanced SiC power diodes, reliability is key. Here are some recommended sources for diode components:Mouser Electronics (Global Distributor)onsemi (Leading Manufacturer)KYNIX Semiconductor (Electronic Component Distributor)Digi-Key Electronics (Global Distributor) Frequently Asked Questions about Diode Function1. What is a diode used for?Its most common function is to allow electric current to pass in one direction (forward direction) while blocking it in the opposite direction (reverse direction). This is used for rectification, protection, and signal isolation. 2. What is the main function of a PN junction diode?It controls the flow of electrons. By manipulating the PN junction bias, it acts as a switch that is either ON (conducting) or OFF (insulating), depending on the direction of voltage applied. 3. What is the function of a rectifier diode?Rectifier diodes are specifically built to handle the conversion of AC (Alternating Current) to DC (Direct Current). They are robust enough to handle the high currents found in power supply units. 4. Do diodes output AC or DC?Diodes do not generate power. However, when an AC source is fed into a diode, the output is pulsating DC. The diode blocks the negative half of the AC cycle, leaving only the positive flow. 5. What is the function of a Zener diode?Zener diodes are used for voltage regulation. Unlike standard diodes, they are designed to conduct in reverse at a specific breakdown voltage (Vz). They are used to stabilize voltage rails and protect circuits from over-voltage surges. 6. What is the difference between a diode and a rectifier?"Diode" is the broad name for the component type (a two-terminal device). "Rectifier" is a function or a specific type of diode designed for power conversion. All rectifiers are diodes, but not all diodes are rectifiers (e.g., LEDs, Zener, and Varactors are diodes but are not used as rectifiers).
Kynix On 2020-03-12
I IntroductionTwo adjacent conductors are sandwiched by a layer of a non-conductive insulating medium to form a capacitor. Capacitors are one of the most commonly used electronic components. They play an important role in circuits like tuning, bypassing, coupling, and filtering. For example, they are often used in the tuning circuit of the transistor radio, coupling circuit and bypass circuit of the color TV. This article mainly introduces how to properly use multimeters to test capacitors and aluminum electrolytic capacitors (solid state capacitor), including detailed operating steps, working principles, notice, and explaining some fundamental knowledge about capacitors. We also have a related post about how to check start capacitors you may be interested in. Don't miss it! How to Test Capacitors with a Digital MultimeterCatalogI IntroductionII Definition of CapacitorIII The Reasons and Effects of Testing Capacitors and Withstand Voltage Performance 3.1 Why Should We Measure the Capacitance of A Capacitor? 3.2 Why Should Capacitors Undergo A Withstand Voltage Test?IV The Difference of Capacitors with Different Capacity in Test 4.1 Small-capacity Capacitor Test 4.2 Large-capacity Capacitor Test 4.3 Supercapacitor TestV How to Test Capacitors with A Multimeter? 5.1 Direct Test with A Capacitor 5.2 Test with Resistance File 5.3 Test with Voltage File 5.4 Test with Buzzer 5.5 Use a Digital Multimeter to Measure Capacitance Greater Than 20μFVI How to Detect Capacitors in Aluminum Capacitors 6.1 Appearance Physical Inspection 6.2 Capacity and Loss Test 6.3 Ripple Voltage Test 6.4 Leakage Current Test 6.5 Explosion Test 6.6 Temperature TestVII Considerations for Capacitor TestingVIII One Question Related to Testing Capacitor 8.1 Question 8.2 AnswerⅨ Frequently Asked Questions about How to Test a CapacitorII Definition of CapacitorCapacitors comprise components that store electricity and electrical energy (potential energy). A conductor is surrounded by another conductor, or the electric field lines emitted by one conductor all terminate in the conduction system of the other conductor, called a capacitor. This is a short introduction of capacitor. Under what circumstances do you need to test the capacitors, that's when you have capacitor uncertainty in use. So let's analyze it here. III The Reasons and Effects of Testing Capacitors and Withstand Voltage Performance3.1 Why Should We Measure the Capacitance of A Capacitor?The purpose of measuring the capacitance value of a capacitor in a general sense of electricity is to check the change of its capacitance value. By comparing the measured value with the value on the nameplate, you can judge whether the internal wiring is correct and whether the insulation has deteriorated because of moisture, whether the component has broken down, and whether oil leakage has caused the capacitance to decrease. So be careful during the substantial operation. 3.2 Why Should Capacitors Undergo A Withstand Voltage Test?The withstand voltage test refers to the test of the capability of withstanding voltage of various electrical devices and structures. The process of applying a high voltage to an insulating material or an insulating structure without damaging the performance of the insulating material is considered a withstand voltage test. Broadly speaking, the primary purpose of the capability of withstanding voltage test is to check the ability of the insulation to withstand working voltage or overvoltage, and then to check whether the insulation performance of the product equipment meets safety standards capability of withstanding voltage test is to check the ability of the insulation to withstand working voltage or overvoltage, and then to check whether the insulation performance of the product equipment meets safety standards.Figure1. Capacitor TestingIV The Difference of Capacitors with Different Capacity in Test4.1 Small-capacity Capacitor TestThe capacitance of a small-capacity capacitor is generally below 1 UF because the capacity is too minor, the charging phenomenon is unobvious, and the angle of the hand to the right is not large when measuring. Therefore, it is generally impossible to estimate its capacitance with a multimeter, but only to detect whether it has leakage or breakdown. Under normal conditions, the resistance value of both ends of the multimeter R × 10 k should be infinite. If the certain resistance value is measured or the resistance value is close to 0, it means that the capacitor has leaked electricity or has been damaged by a breakdown.Related recommendation: How to Test Ceramic Disc Capacitor 4.2 Large-capacity Capacitor TestLarge capacity can generally be tested by 1K-10K, see the sweep of the meter during charging, and the resistance value indicated by the last meter. The closer to the left, the better. If the resistance is too small, it cannot be used. 4.3 Supercapacitor TestThe method of measuring supercapacitors is completely different from other types of capacitors. Supercapacitors have exceptionally large capacitance values that cannot be measured directly by standard equipment. Ordinary methods for testing the capacitance of these capacitors are by charging the supercapacitors at the rated voltage and discharging the supercapacitors by a constant current load.Figure2. Different CapacitorsV How to Test Capacitors with A Multimeter?5.1 Direct Test with A CapacitorSome digital multimeters have the function of measuring capacitance, and their ranges are divided into five ranges of 2,000p, 20n, 200n, 2μ and 20μ. When measuring, you can directly insert the two pins of the discharged capacitor into the Cx jack on the meter board and select the appropriate range to read the display data. 2,000p file, suitable for measuring capacitance less than 2000pF; 20n file, suitable for measuring the capacitance between 2000pF and 20nF; 200n file, suitable for measuring the capacitance between 20nF and 200nF; 2μ file, suitable for measuring between 200nF and 2μF Capacitance; 20μ range, suitable for measuring the capacitance between 2μF and 20μF. Experience has shown that some types of digital multimeters (like DT890B +) allow a considerable error when measuring small-capacity capacitors below 50pF, and there is almost no reference value for measuring capacitance below 20pF. At this time, the small value capacitance can be measured by the series method. Method: First find a capacitor of about 220pF, use a digital multimeter to measure its actual capacity C1, and then connect the small capacitor to be tested in parallel to measure its total capacity C2. The difference between the two (C1-C2) is subsequently the capacity of small capacitors under test.It is extremely accurate to measure the small capacitance of 1 ~ 20pF with this method.Figure3. How to Test a Capacitor with a Multimeter5.2 Test with Resistance FileThe practice has proved the charging process of capacitors can also be observed by using a digital multimeter, which actually reflects the change of charging voltage in discrete digital quantities. Assuming that the digital multimeter's measurement rate is n times/second, in the process of observing the charging of the capacitor, you can see n readings that are independent of each other and increase sequentially. According to this display characteristic of the digital multimeter, it is possible to detect the quality of the capacitor and estimate the size of the capacitance. The following describes the method of detecting the capacitor using the resistance meter of a digital multimeter, which is of practical value for instruments without a capacitor. This method is suitable for measuring large-capacitance capacitors from 0.1 μF to several thousand microfarads. 5.2.1 Operation Method of MeasurementAs shown in Figure 4, set the digital multimeter to the appropriate resistance level. The red and black test leads respectively to touch the two poles of the capacitor Cx under test. At this time, the displayed value will gradually increase from "000" until the display Overflow symbol "1."If"000" is consistently displayed, it means the capacitor is short-circuited internally; if it is constantly displayed, the internal poles of the capacitor may be open-circuited, or the selected resistance level may be inappropriate. When checking electrolytic capacitors, pay attention to the red test lead (positive charge) is connected to the positive electrode of the capacitor, and the black test lead is connected to the negative electrode of the capacitor.Figure4. Digital Multimeter 5.2.2 Measurement PrincipleFigure5 shows the measurement principle of measuring capacitors with resistance files. During the measurement, the positive power source charges, the capacitor Cx to be measured through the standard resistor R0. At the moment when charging starts, Vc = 0, so “000” is displayed. As Vc gradually increases, the displayed value increases. When Vc = 2VR, the meter starts to display the overflow symbol "1." The charging time t is the time required for the displayed value to alter from "000" to overflow. This time interval can be measured with a quartz meter.Figure5. Principle of Measurement 5.2.3 Measured Data Using DT830 Digital Multimeter to Estimate CapacitanceThe principle of selecting the resistance range is: when the capacitance is small, a high resistance should be selected, and when the capacitance is large, a low resistance should be selected. If you use a high-resistance range to estimate a large-capacity capacitor, the measurement time will last a long time because the charging process is very slow. If you use a low-resistance range to check a small-capacity capacitor, the meter will always show an overflow because the charging time is extremely short, and you cannot see the change. 5.3 Test with Voltage FileDetecting capacitors with the DC multimeter of a digital multimeter is actually an indirect measurement method. This method can measure small-capacitance capacitors from 220pF to 1μF, and can accurately measure the capacitor leakage current.5.3.1 Measurement Methods and PrinciplesThe measurement circuit is shown in Figure6. E is an external 1.5V dry battery. Set the digital multimeter to the DC 2V range, connect the red test lead to one electrode of the capacitor Cx under test, and the black test lead to the battery negative. The input resistance of the 2V range is RIN = 10MΩ. After the power is turned on, battery E charges Cx via RIN and starts to establish voltage Vc. The relationship between Vc and charging time t isFigure6. Wiring Diagram of Measuring Capacitor with Voltage Block Here, because the voltage across RIN is the instrument input voltage VIN, so RIN actually has the function of a sampling resistor. obviously,VIN (t) = E-Vc (t) = Eexp (-t / RINCx) (5-2)Figure7 is the change curve of the input voltage VIN (t) and the charging voltage Vc (t) on the capacitor under test. It can be seen from the figure that the change process of VIN (t) and Vc (t) is just the opposite. The curve of VIN (t) decreases with time, while Vc (t) increases with time. Although the meter shows the change process of VIN- (t), it indirectly reflects the charging process of the capacitor Cx under test. During the test, if Cx is open (no capacity), the displayed value will always be “000”. If Cx is internally short-circuited, the displayed value will always be the battery voltage E and will not change with time.Figure7. Change Curve of VIN (t) and Vc (t) Equation (5-2) shows that when the circuit is turned on, t = 0, VIN = E, the initial display value of the digital multimeter is the battery voltage, and then as Vc (t) increases, VIN (t) gradually decreases. Until VIN = 0V, the Cx charging process ends, at this timeVcx (t) = EUsing digital multimeter voltage level detection capacitor, not only can check small-capacitance capacitors from 220pF to 1μF, but also measure the capacitor leakage current. Let the leakage current of the capacitor being measured be ID, and the stable value displayed by the meter at the end is VD (the unit is V), thenFigure8. Equation (5-3) 5.3.2 ExamplesExample 1:The measured capacitance is a 1μF / 160V fixed capacitor, using the 2VDC range of the DT830 digital multimeter (RIN = 10MΩ). Connect the circuit according to Figure6. Initially, the meter displayed 1.543V, and then the displayed value gradually decreased. After about 2 minutes, the displayed value stabilized at 0.003V. Find the leakage current of the capacitor under test.Figure9. Equation The leakage current of the capacitor under test is only 0.3nA, indicating good quality.Example 2:The capacitor under test is a 0.022μF / 63V polyester capacitor. The measurement method is the same as in Example 1. Due to the small capacity of this capacitor, VIN (t) decreases rapidly during measurement, and after about 3 seconds, the displayed value decreases to 0.002V. Substituting this value into equation (5-3), the leakage current was calculated to be 0.2nA. 5.3.3 Notes(1) Before measurement, the two pins of the capacitor should be short-circuited and discharged, otherwise, the change process of the reading may not be observed.(2) Do not touch the capacitor electrode with both hands during the measurement to avoid meter jumping.(3) During the measurement, the value of VIN (t) changes exponentially, and decreases rapidly at the beginning. With the increase of time, the decline rate will become slower and slower. When the capacitance of the capacitor Cx under test is less than a few thousand picofarads, because VIN (t) initially drops too quickly, and the meter's measurement rate is too low to reflect the original voltage value, the initial display value of the meter is lower than the battery Voltage E.(4) When the measured capacitor Cx is greater than 1 μF, in order to shorten the measurement time, a resistance file can be used for measurement. However, when the capacitance of the capacitor under test is less than 200pF, it is difficult to observe the charging process because the change in the reading is very short. 5.4 Test with BuzzerUsing the buzzer file of the digital multimeter, you can quickly check the quality of the electrolytic capacitor. The measurement method is shown in Figure10. Set the digital multimeter to the buzzer position, and use two test leads to contact the two pins of the capacitor Cx under test. A short beep sound should be heard, the sound will stop, and the overflow symbol "1" will be displayed. Then, measure the two test leads again, and the buzzer should sound again, and the overflow symbol “1” will be displayed at last, which indicates that the electrolytic capacitor under test is basically normal. At this time, you can dial to 20MΩ or 200MΩ high resistance to measure the leakage resistance of the capacitor to determine its quality.Figure10. Wiring Diagram For Testing Electrolytic Capacitor with Buzzer The principle of the above measurement process is: At the beginning of the test, the charging current of the instrument to Cx is large, which is equivalent to the path, so the buzzer sounds. As the voltage across the capacitor continues to increase, the charging current rapidly decreases, and finally, the buzzer stops sounding. During the test, if the buzzer keeps sounding, it means that the internal of the electrolytic capacitor has been short-circuited. If the buzzer keeps sounding and the meter always shows "1" when the meter pen is repeatedly measured, it means that the capacitor under test is open or the capacity disappears. 5.5 Use a Digital Multimeter to Measure Capacitance Greater Than 20μFFor common digital multimeters, the maximum measurement value of the capacitance file is 20 μF, which sometimes cannot meet the measurement requirements. For this reason, the following simple method can be used to measure the capacitance of more than 20μF with the capacitance file of the digital multimeter, and the maximum capacitance of several thousand microfarads can be measured. When using this method to measure large-capacitance capacitors, there is no need to make any changes to the original digital multimeter circuit. The measurement principle of this method is based on the formula C string = C1C2 / (C1 + C2) of two capacitors in series. Since two capacitors with different capacities are connected in series, the total capacity after the series connection is smaller than that of the capacitor with the smaller capacity. Therefore, if the capacity of the capacitor to be measured exceeds 20 μF, only one capacitor with a capacity of less than 20 μF is used. In series with it, you can measure directly on the digital multimeter. According to the formula of two capacitors in series, it is easy to derive C1 = C2C string / (C2-C string). Using this formula, the capacitance value of the measured capacitor can be calculated. Here is a test example to illustrate the specific method of using this formula. The component under test is an electrolytic capacitor with a nominal capacity of 220 μF, and is set to C1. Select an electrolytic capacitor with a nominal value of 10μF as C2, use a digital multimeter 20μF capacitor to measure the actual value of this capacitor as 9.5μF, and connect the two capacitors in series to measure the C string as 9.09μF. Substituting C2 = 9.5 μF and C string = 9.09 μF into the formula, thenC1 = C2C string / (C2-C string) = 9.5 9.09 / (9.5-9.09) ≈211 (μF)Figure11. Digital MultimeterNote: No matter how much the capacity of C2 is selected, a capacitor with a larger capacity must be selected under the premise of less than 20μF, and C2 in the formula should be substituted into the actual measured value instead of the nominal value, which can reduce errors. The two capacitors are connected in series and measured with a digital multimeter. Due to the capacitance error and measurement error of the capacitor itself, as long as the actual measured value is close to the calculated value, the capacitor C1 to be measured is considered good. capacity. In theory, this method can measure the capacitance of any capacity, but if the capacity of the capacitor under test is too large, the error will increase. The error is proportional to the size of the capacitor to be measured.Do you want to know about other tools to test capacitors? You can Three Measuring Tools to Test Capacitors. VI How to Test Aluminum Electrolytic Capacitors6.1 Appearance Physical Inspection(1) First check whether the capacitor under test has a formal "Product Specification", which includes the product name, specifications, installation dimensions, process requirements, technical parameters, and supplier name, address and contact information to ensure this. Batch products are provided by regular manufacturers. The logo on the capacitor should include the trademark, working voltage, standard capacitance, polarity, and operating temperature range. (2) Refer to the process parameters in the “Product Specification” and observe whether the appearance, color, and material of the capacitor are consistent with the process indicators marked on it. (3) Use a vernier caliper to confirm the installation size of the capacitor to ensure that the diameter, height, and diameter and spacing of the lead-out terminal are within the tolerance of the product process, and the external dimensions must meet the company's selection requirements. (4) Check the appearance of the capacitor to ensure its appearance is neat, without obvious deformation, breakage, cracks, spots, dirt, rust, etc., and its marking is clear, firm, correct and complete. (5) Check the lead-out terminals to ensure that their terminals are straight, free from oxidation, rust, and have no effect on their conductive properties and that the lead-out terminals are free of distortion, deformation, and mechanical damage that affects insertion and removal. (6) Check that the production date marked on the electrolytic capacitor should not exceed six months, and make a record.Figure12. Aluminum Electrolytic Capacitor6.2 Capacity and Loss Test(1) Use the electric bridge to test whether the actual capacity is consistent with the nominal capacity (the electrolytic capacitor generally has an error range of ± 20%). The loss tangent value tanθ (that is, the D value) is in compliance with the standard. (2) How to use the Zen tech bridge tester: After connecting the power supply correctly, press the "POWER" key to turn on the tester's working voltage; press the "LCR" key to select the test type (L: Inductance, C: Capacitance, R: resistance). (3) Press the "UP" and "DOWN" keys to select the test range (μF, nF, pF) and press the "FREQ" key to select the test frequency (100HZ,(120HZ, 1KHZ) can choose the required test frequency according to the technical parameters provided by the manufacturer, the test in this article selects "100HZ". (4) Press "SERIES" (parallel) and "PARALLEL" (parallel) to select the connection mode for the test, small capacitance (less than 10μF)To use parallel mode, use large mode (10μF and above) in series mode. (5) After the setting is completed, connect the bridge test ports ("LOW" and "HIGH") to the two ends of the capacitor, and use the label paper to record the capacity value and loss value on the display respectively. And attach the label paper to the corresponding capacitor for subsequent analysis. 6.3 Ripple Voltage Test(1) Connect the circuit as shown below, and connect the capacitor to be tested to the adjustable DC power supply (note that the positive and negative poles are not connected reversely). Connect the positive electrode of the oscilloscope probe with a non-inductive capacitor (1μF 1200V.DC) in series to the positive electrode of the capacitor to be tested.Figure13. Circuit of Ripple Voltage Test (2) For the setting of the oscilloscope, it must be set to the DC test position first, and the fine adjustment knob of the oscilloscope voltage must be locked. (3) During the test, the DC voltage should be slowly increased to the rated voltage with a voltage regulator, and the changes displayed by the oscilloscope should be closely monitored. The correct range should be selected to ensure that the voltage can be accurately read from the oscilloscope waveform. (4) Take the ripple waveform with the camera, and record the range and division of the oscilloscope with label paper (that is, calculate the ripple voltage and paste it on the corresponding capacitor for subsequent analysis and comparison. (5) After the recording is completed, disconnect the DC power supply, discharge the capacitor under test and the non-inductive capacitor with the bulb load, and then remove the capacitor under test from the test bench. 6.4 Leakage Current Test6.4.1 Indirect Measurement Method OneConnect as shown below. Connect a 1K resistor in series with the capacitor under test and connect it to a DC adjustable power supply. Use an oscilloscope probe to connect to both ends of the resistor. Indirectly calculate the leakage current of the capacitor to be measured by sampling the voltage signal across the resistor. Operating essentials and precautions: After the circuit is connected, adjust the DC adjustable power supply to the rated voltage of the capacitor. After the circuit is equilibrated for two minutes, read the voltage value across the resistor. When reading the oscilloscope, the voltage trimming knob should be locked. Record the maximum value of the voltage waveform as the voltage value and divide it by the resistance value to obtain the value of the leakage current. The current is too large and the resistor is burned out. After the test, the capacitor should be discharged and then removed to avoid accidents.Figure14. Circuit 6.4.2 Indirect Measurement Method TwoConnect the wiring as shown in the figure, and add an air switch in series between the capacitor and the DC power supply. First close S1 and S2 respectively, and adjust the voltage regulator to the rated voltage to charge the capacitor for two minutes.Figure15. Circuit After that, both S1 and S2 are disconnected. At this time, the adjustable power supply is at the rated value. Do not move. Add a milliamp meter between S1 and S2, as shown in the figure below: S1 and S2 are both closed, and the leakage current can be directly read through the milliamp meter after one minute of stabilization.Figure16. Circuit 6.4.3 PrecautionsRemember not to connect the milliamp meter to the line directly when the capacitor is not charged, because the initial charging current is large, the milliamp meter will be burned out by accident. In the disassembly process, first discharge the capacitor with the bulb load. When discharging, remove the milliamp meter first, and ensure that the discharge current does not pass the test resistor to prevent damage to the test resistor and the millimeter meter.6.4.4 Leakage Current at 1.2UnAdjust the DC voltage to 1.2 times the rated voltage of the electrolytic capacitor, measure its leakage current again and compare different samples. 6.5 Explosion Test6.5.1 DC TestApply reverse DC voltage to the capacitor under test, slowly adjust the adjustable DC voltage, and observe the current closely with a clamp meter.The DC power setting is generally not more than 30V. The current value is set according to the size of the capacitor as follows:When the capacitor diameter is 6mm ≤ 22.4mm, the current cannot exceed 1A; when the capacitor diameter is> 22.4mm, the current cannot exceed 10A. 6.5.2 Observe The Surface Temperature of The CapacitorDuring the experiment, use a thermometer to closely observe the surface temperature of the capacitor (the sensing contact of the thermometer can be wrapped around the capacitor with tape). Note that the initial current is very small and almost zero. When the temperature of the capacitor rises (about 35-40 ° C) The current is significantly increased. At this time, close observation should be made. When the current reaches or approaches 10A, the voltage should be lowered to ensure that the current is controlled within 10A. 6.5.3 Capacitor Safety ValveWithin 30 minutes after the start of the test, the capacitor safety valve should be opened. If the capacitor fuse is open, the power should be cut off immediately (the electrolytic capacitor of 350V 6800F will automatically open under the following conditions, the current is about 8A, the surface temperature is about 45-60 ° C.), If the current is close to 10A and the fuse is still 30 minutes later, If it is not turned on, this function is missing.Figure17. DC Digital Voltmeter6.6 Temperature TestThe capacity of a capacitor will change due to different ambient temperatures. In general, the capacity will increase as the temperature rises. The temperature test is to test the change of capacitance after equilibration under the set temperature. 6.6.1 High-Temperature Test(1) Connect two small wires to the lead-out terminal of the capacitor to be tested respectively, and test the capacity of the two lead terminals at normal temperature, and label them for record.(2) Put the capacitor into the high and low temperature alternating humidity and heat test box, and leave the leads outside the test box to test the capacitance.(3) Turn on the test box switch button, click "Temperature Setting" on the screen, set the temperature to 100 ° C, and click "Run" to start the test box.(4) Test the capacity again about 2 hours after the temperature reaches 100 ° C, and calculate the percentage change in capacity (the initial measurement of the difference). 6.6.2 Low-Temperature Test(1) Put the capacitor to be tested into the test box (be careful not to use capacitors that have been tested at high temperatures, except for special needs).(2) Turn on the test box switch button, click "temperature setting" on the screen, set the temperature to -25 ° C, and click "run".(3) Test the capacity again about 2 hours after the temperature reaches -25 ° C, and calculate the percentage change in capacity (the initial measurement of the difference). 6.6.3 PrecautionsThe test should pay close attention to whether there is any obvious change in the capacitor. If serious conditions such as cracking of the capacitor surface and opening of the safety valve occur, the test box should be stopped immediately. During the test, the operating procedures of the test box should be strictly followed, and the door of the test box should not be opened at will. At the end of the high temperature test, the capacitor can only be taken out after the temperature inside the test box has dropped to prevent accidents such as burns.Figure18. CapacitorsVII Considerations for Capacitor Testing(1) When measuring with a multimeter, select the gear according to the rated voltage of the capacitor. For example, the capacitor voltage commonly used in electronic equipment is low, only a few volts to dozens of volts. If the multimeter RX10k is used for measurement, the battery voltage in the meter is 12 ~ 22.5V, which is likely to cause capacitor breakdown. Therefore, the RXlk file should be used. measuring.(2) For the capacitor just removed from the line, be sure to discharge the capacitor before measurement to prevent the residual charge in the capacitor from being discharged to the meter and damage the meter.(3) For capacitors with high working voltage and large capacity, the capacitors should be sufficiently discharged, and the operator should have protective measures to prevent electric shocks during discharge. VIII One Question Related to Testing Capacitor8.1 QuestionWhat should we do when checking a capacitor with an ohm meter?8.2 AnswerTo remove the capacitor from the circuit. It's usually easy to remove a start or run capacitor – you simply unhook it from its harness and disconnect the wires. However, be careful to avoid touching the capacitor terminals. If the capacitor isn't dead, it might have a full charge, and if so, you could get a serious shock. Ⅸ Frequently Asked Questions about How to Test a Capacitor1. How do you check if a capacitor is bad with a multimeter?Use the multimeter and read the voltage on the capacitor leads. The voltage should read near 9 volts. The voltage will discharge rapidly to 0V because the capacitor is discharging through the multimeter. If the capacitor will not retain that voltage, it is defective and should be replaced. 2. How do you test a capacitor at home?Set your voltmeter to read DC voltage (if it's capable of reading both AC and DC). Connect the voltmeter leads to the capacitor. Connect the positive(red) lead to the positive (longer) terminal and the negative (black) lead to the negative (shorter) terminal. Note the initial voltage reading. 3. How to test capacitor using multimeter? 4. Can you test capacitor on board?You just cannot test a bad capacitor inside or outside a circuit board by measuring its capacitance value with a capacitor meter or a multimeter. ... When the capacitor is outside the board, sometimes a bad capacitor may give you a proper capacitance value on the multimeter or capacitor meter. 5. What is the best capacitor tester?Best Capacitance Meter Review:Signstek MESR-100 V2 Auto Ranging in Circuit ESR LCR Meter CapacitorELIKE Digital Capacitor Tester 0.1pF to 20mFHoneytek A6013l Capacitor TesterMESR-100 circuit tester, KKMOON mesr-100 capacitor testerMultimeter Digital Capacitance Meter Capacitor Tester 0.1Pf to 2000uFExcelvan M6013 Digital Auto Ranging Capacitance Meter Capacitor TesterDigital Capacitance Meter Professional Capacitor 0.1Pf – 20000Uf 6. How do you test a capacitor with a cheap multimeter? 7. How many ohms should a capacitor have?1,000 ohmsSet it to its highest ohm (Ω) setting, at least 1 kΩ (1,000 ohms). At this setting, the meter generates a small current when you connect the meter leads to the capacitor terminals. 8. What is the capacitor symbol on a multimeter?Most digital multimeters use a symbol similar to –|(– to signify capacitance. Move the dial to that symbol. If several symbols share that spot on the dial, you may need to press a button to cycle between them until the capacitance symbol appears on the screen. 9. What if a capacitor reads high?It is reading as if there is a short circuit across it. If we read a very high resistance across the capacitor (several MΩ), this is a sign that the capacitor likely is defective as well. It is reading as if there is an open circuit across the capacitor. ... But not 0Ω or several MΩ. 10. What is the first step in testing a capacitor?The first and most simple is to inspect the capacitor. If it appears “blotted” or swelled, it is a safe bet that it is bad. It is good practice to go ahead and perform the following test even though it is swelled. Make a sketch of the wires connected to the capacitor and note the colors or numbers that identify them.
kynix On 2020-03-07
Join our mailing list!
Be the first to know about new products, special offers, and more.
Feature Posts
How Resistors Work: From Basic Principles to Advanced Applications2025-07-30
DC Switching Regulators: Principles, Selection, and Applications2025-05-30
FPGA vs CPLD: In-depth Analysis of Architecture, Performance and Application2025-05-07
MOSFET Technology: Essential Guide to Working Principles & Applications2025-05-04
SMD Resistor: Types, Applications, and Selection Guide2025-04-30