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IntroductionA relay is an electronic control device, which has a control system (also called an input loop) and a controlled system (also called an output loop). It is often used in automatic control circuits. In fact, it is an automated switch using a smaller current to control a larger current. Therefore, it plays the role of automatic adjustment, safety protection, and converter in the circuit. Relay has the features of fast response speed, stable work, long service life and small size. In order to ensure that these performances can be better played, the test and maintenance of the relay (solid state relay) are particularly important. This paper will introduce main relay test parameters, how to test a relay, an example of an automotive relay test.Testing a RelayCatalogIntroductionⅠ Understanding Relays  1.1 Relay ParametersⅡ How to Test A Relay?  2.1 General Test Ideas  2.2 Types of Relay TestⅢ Relay for Life: Automotive Relay Test  3.1 Automotive Relay  3.2 Common Faults of Automotive Relays  3.3 Detection Method  3.4 Specific OperationⅣ One Question Related to Relay Test and Going Further  4.1 Question  4.2 AnswerⅤ Frequently Asked Questions about Relay TestⅠ Understanding Relays1.1 Relay ParametersMain relay parameters include rated working voltage, rated working current, coil resistance, contact load, etc.1) Rated working voltage refers to the voltage required by the coil when the relay is working normally. For DC relays it refers to DC voltage (Figure a), and for AC relays it refers to AC voltage (Figure b). Relays of the same type often have multiple assessed operating voltages for circuit requirements, and the specification number is added to the end of the component to distinguish.Figure 1. Relay Symbol2) The rated working current refers to the current required by the coil when the relay is working normally.Coil resistance refers to the DC resistance of the relay coil. When selecting a relay, you must ensure that it is rated working voltage and rated working current meet the requirements.Figure 2. Rated Working Current3) Contact load refers to the load capacity of the relay contact, also known as the contact capacity. For example, the contact load of the jzx-10m relay is:  DC 28v×2a or AC 115v×1a. When used, the voltage and current passing through the relay contact should not exceed the rated value, otherwise, the contact will be burned out and the relay will be damaged. A load of multiple sets of contacts of a relay is generally the same.Figure 3. Contact LoadRecommended Reading: Basic Knowledge of Relay Electronics Tutorial with Video    The Role of the Relay and Its Working Principle Ⅱ How to Test A Relay?Relays are widely used in power protection, automation, sport, remote control, measurement and communication devices, so it is very important to check and maintain the normal operation of relays. There are many types of relays. Therefore, the inspection of relays cannot only be judged by measuring the resistance value of the coil. It is necessary to adopt multiple detection methods according to different relay types.2.1 General Test Ideas1) measuring contact resistanceApply the specified working voltage to the relay coil, and use a multimeter to detect the on-off condition of the contact at the “R×1k” gear. When the power is not applied, the normally open contact does not work, and the normally closed contact conducts. When the power is turned on, you should be able to hear the pick-up sound of the relay. At this time, the normally open contact is conducting and the normally closed contact is opposite, and the switching contact should be switched accordingly. Otherwise, the relay is damaged. For multi-group contact relays, if some of the contacts are damaged, the remaining contacts can still be used.Figure 4. Relay Test 2) measuring coil resistanceThe resistance value of the relay coil can be measured with the multimeter at R×10Ω gear, so as to determine whether the coil is open. 3) measuring of pull-in voltage and currentUse an adjustable regulated power supply to input a set of voltage to the relay, and connect an ammeter in the power supply circuit to monitor. Increase the power supply voltage slowly, and when you hear the pull-in sound of the relay, write down the voltage and current. In order to be accurate, you can try several times to get the average value. 4) measuring the release voltage and currentSame test connection like the above. When the relay pulls in, then gradually reduce the supply voltage. When you hear the relay release sound again, write down the voltage and current at this time. Try several times to get the average release voltage and release current. Under normal circumstances, the release voltage of the relay is about 10-50% of the pull-in voltage. If the release voltage is too small (less than 1/10 of the pull-in voltage), it can't be used normally, which will affect the circuit stability resulting in abnormal operation. 2.2 Types of Relay TestElectromagnetic Relay TestFigure 5. Electromagnetic RelayThe multimeter is placed in the “R×100” or “R×1k” gear, and the two test leads (regardless of positive and negative) are connected to the two pins of the relay coil (shown in Figure 5). The indication of the multimeter should basically match the coil resistance of the relay. If the resistance value is obviously too small, it means that the coil is short-circuited locally; if the resistance value is 0, it means that there is a short circuit between the two coil pins; if the resistance value is infinite, it means that the coil is open or the pins are disconnected. Reed Relay TestReed relay is also one of the most commonly used relays. It consists of a reed switch and a coil, as shown in Figure 6. The reed switch is made by sealing two non-interconnected ferromagnetic metal strips in a glass tube, and the reed switch is placed in the coil. When the current passes through the coil, the magnetic field generated by the coil magnetizes the metal strips in the reed pipe, and the two metal strips attract due to opposite polarities to connect the controlled circuit. Several reed pipes can be placed in the coil, and they will act simultaneously under the action of the coil's magnetic field.Figure 6. Reed Relay Reed relay has a pair of coil pins and several pairs of reed switch pins, and there are corresponding marks on the shell for identification.Figure 7. Reed Relay Reed relays can also use a multimeter to detect their coils and contacts, and the detection method is the same as that of electromagnetic relays.Figure 8. Reed Relay Solid State Relay (SSR) TestThe input end can be tested with a multimeter. The multimeter is placed in the "R×10k" gear, the black test lead (the positive electrode of the battery in the meter) is connected to the positive electrode of the SSR input terminal, and the red test lead (that is, the negative electrode of the battery in the meter) is connected to the negative electrode of the input terminal of SSR. The hands should deflect more than halfway (Figure 9). Re-testing after swapping the two test leads, the hands should not move. If the needle deflects to the top or does not move regardless of the forward or reverse voltage access, the solid-state relay has been damaged.Figure 9. Solid State Relay  SSR You can also make a test circuit according to Figure 10. When the control voltage of the SSR input terminal is turned on, the light-emitting VD is on; when the control voltage of the SSR input terminal is cut off, the light-emitting diode VD is off.Figure 10. SSR Thermal Relay Test1) heating elements detectionThe heating element is composed of an electric heating wire or electric heating sheet, and its resistance is very small (close to 0Ω). The detection is shown in Figure 11. The normal resistance of the three groups of heating elements should be close to 0Ω. If the resistance is infinite (the digital multimeter displays the symbol "1" or "OL" for exceeding the range), the heating element is open.Figure 11. ① 200Ω gear is selected.② The red and black probes are respectively connected to the two ends of a heating element.③ The resistance is close to 0Ω, indicating that the resistor as a heating element is normal. 2) contact detectionThermal relays generally have a normally closed contact and a normally open contact. This detection includes working and non-working conditions. The first picture is the detection of the normally closed contact resistance when it is not in operation. Normally it should be close to 0Ω. Then the detection is taken in the opposite condition. Move the test rod, as shown in the second picture, simulates the over-current heating and bending of the heating element to make the contact action. The normally closed contact becomes an open circuit, and the resistance is infinite.Figure 12. ① 200Ω gear is selected.② The red and black probes are connected to both ends of the normally closed contact.③ The resistance is close to 0 Ω, indicating that the normally closed contact is closed.④ Move the test rod by hand.⑤ The out-of-range symbol "1" is displayed to indicate that the normally closed contact is open. Intermediate Relay TestThe electrical part of the intermediate relay is composed of coils and contacts, both of which use the resistance gear of a multimeter.1) The contact is detected when the control coil is not powered. Contacts include normally open contacts and normally closed contacts. When the control coil is power off, the normally open contacts are open and the resistance is infinite, at this time, the normally closed contacts are closed and the resistance is close to 0Ω. The above-mentioned detection of the normally open contact is shown in the figure below.Figure 13.① 200Ω gear is selected.② The red and black probes are connected to both ends of normally open contact.③ The out-of-range symbol "1" is displayed to indicate that the normally open contact is open. 2) Control coil detection of the intermediate relay is shown in Figure 14. Generally, the greater the rated current of the contact, the smaller the resistance of the control coil. This is because the greater the rated current of the contact, the larger the volume of the contact. Only a small control coil resistance (thicker line diameter) can flow through a larger current to produce a stronger magnetic field suction contact.Figure 14. ① 200Ω gear is selected for the gear switch.② Connect the red and black lead to the two pins of the control coil.③ The display of "6.60" indicates that the resistance of the control coil is 6.6kΩ.3) Power on the control coil to detect the contacts. Apply a rated voltage to the control coil, then use a multimeter to detect the resistance of the normally open and normally closed contacts. The normally open contact should be closed and the resistance should be close to 0Ω; the normally closed contact should be open and the resistance is infinite. Time Relay TestThe detection of time relay mainly includes contact normal state detection, coil detection and coil energization detection.1) Normal-state detection of contacts. It refers to the detection of the resistance of the contact when the control coil is not energized. The normally open contact is open and the resistance is infinite, while the normally closed contact is closed, and the resistance is close to 0Ω. Normal detection processes are shown in the figure below.Figure 15. ① 200Ω gear is selected for the gear switch.② The red and black lead is connected with two pins of a normally closed contact.③ The resistance is close to 0Ω, indicating that the normally closed contact is closed. 2) Detection of control coil. It is shown in Figure 16.Figure 16. ① 20kΩ gear is selected for the gear switch.② Connect the red and black lead to the two pins of the control coil.③ The display of "4.93" indicates that the resistance of the control coil is 4.93kΩ.3) Power on the control coil to detect the contacts. Apply a rated voltage to the control coil, then check whether the contact status has changed according to the characteristics of types of the time relay. For example, for a delay time relay, after a period of time delay, check whether the delay contact is closed (resistance is close to 0Ω) and whether the delay contact is disconnected (resistance is infinite).  Ⅲ Relay for Life: Automotive Relay Test3.1 Automotive RelayRelays are widely used in automotive circuits, such as starting system circuits, wiper circuits, and rear window heating circuits. When the vehicle starts, a larger starting current is required. If the ignition switch is used for direct control, the starting contacts will ignite and burn, which will affect the service life of the ignition switch and even cause serious consequences such as line ablation and fire. Using a relay to control a large current with a small current will not cause the above problems. When a certain voltage or current is applied to both ends of the electromagnetic relay coil, the magnetic flux generated by the coil passes through the magnetic circuit composed of the core, yoke, armature, and the working air gap of the magnetic circuit. Under the action of the magnetic field, the armature attracts the pole face of the iron core, making the normally closed contact opens and the normally open contact close. When the voltage or current at both ends of the coil is less than a certain value, the mechanical reaction force is greater than the electromagnetic attraction force, and the armature returns to the initial state: the normally closed contact is on and the normally open contact is off. One of the automobile relays functions is a switch; the other is load overload protection; the third is fault protection. 3.2 Common Faults of Automotive RelaysIncluding coil burnt, short circuit, insulation part aging, contact ablation, etc.1) Relay MalfunctionWhen the controlled circuit is required to be closed, the relay will not act, on the contrary, when the controlled circuit is not required to be closed, the relay will act. This kind of problem occurs mainly because the interference voltage in the circuit exceeds the allowable range of the drive circuit of the relay. When designing the circuit, pay attention to the factors that can cause interference (such as chip command errors, short circuits, grid fluctuations, etc.). 2) Relay BurnedThere are many reasons for burnout. For example, the actual switching current exceeds the rated switching current of the relay, and the actual inrush current exceeds the rated switching current of the relay. According to design experience, in order to avoid these problems, the rated current should be selected to be 2-3 times the actual switching current, and the impact current of the relay is 2-3 times the actual current. 3) Contact WeldingGenerally speaking, the temperature rise of the AC conversion relay coil is higher than that of the DC conversion relay. This is because of the eddy current loss and hysteresis loss in the magnetic circuit. In addition, when the AC conversion relay is operating at a voltage lower than the rated voltage, a bounce phenomenon may occur. This will cause burnout, welding of contacts and damage to the relay, or disconnection of the self-protection circuit. Therefore, measures must be taken to prevent fluctuations in the power supply voltage.In addition, regardless of the length of the fluctuation time, it will cause the failure of the relay. So ensure that there is a power supply with sufficient capacity. 4) Coil Temperature Rise is Too HighThe loss of magnetic materials such as copper wires and iron cores or the heat transfer of the contacts will cause the temperature rise. Therefore, the heat resistance of the insulating material and the distance between the relay and the heat-generating device should be paid special attention in the circuit design. 3.3 Detection MethodStatic detection: check the resistance of the coil and the resistance of the normally closed contact.Dynamic detection: energize the coil and detect the resistance of the normally open contact. 3.4 Specific OperationTurn on the ignition switch and hear whether there is a pull-in sound in the control relay or feel the relay with your hands for vibration. If so, it means that the relay is basically in routine. The failure of the circuit may be caused by other reasons. On the contrary, it means that the relay is faulty.Replace the relay to be tested with an identical working relay. Turn on the switch, and if the electrical equipment is working normally, it can be determined there is a problem with the relay to be tested.Use the multimeter Rx100Ω gear and combine the resistance of each pin of the circuit to analyze. If the conduction and disconnection are normal, it means that there is no problem with the relay, otherwise, it means the relay is faulty.Open the relay shell to check whether the contacts are ablated or oxidized. If there are bumps and rust on the contact, it means that the contact is ablated or oxidized and does not work properly.Check whether the coil is ablated or discolored. If the coil is ablated with jelly, the coil is black or has a gluey smell, which means the coil is short-circuited by ablation.Ⅳ One Question Related to Relay Test and Going Further4.1 QuestionWhat are the symptoms of a bad car relay?4.2 AnswerThe car suddenly stalls while operating. One of the most common symptoms of a failed ignition relay is a car that suddenly stalls while operating. Car not starting. Another symptom of a faulty ignition relay is a no-power condition.Dead battery. A dead battery is another symptom of a faulty ignition relay.Burned relay. Ⅴ Frequently Asked Questions about Relay Test1. How do you check if a relay is bad?The only tool required to check a relay is a multimeter. With the relay removed from the fuse box, the multimeter set to measure DC voltage and the switch in the cab activated, first check to see if there are 12 volts at the 85 positions in the fuse box where the relay plugs in (or wherever the relay is located). 2. How do you test a 12-volt relay? 3. How do you check an overload relay with a multimeter?CEP7 Overload Relay test proceduresMeasure the normal motor running current (i motor).Turn off the motor and let it cool for about 10 minutes.Calculate the following ratio: i (motor) / i (overload min FLA).Set the overload to its minimum FLA and turn on the motor.Wait for the overload to trip. 4. How do I test a solid-state relay?The SSR can be tested as described below if a load is connected. Connect a load and power supply, and check the voltage of the load terminals with the input ON and OFF. The output voltage will be close to the load power supply voltage with the SSR turned OFF. 5. Can a bad relay drain your battery?Battery drain or dead batteryA failed ECM power relay can also cause a battery drain or a dead battery. If the relay shorts, it can leave power on to the computer, even when the vehicle is turned off. This will place a parasitic drain on the battery, which will eventually cause it to go dead. 6. What happens when the main relay goes bad?The engine will not startIf the main relay is not supplying the engine computer with the power it needs, then the engine will not be able to crank and run the right way. Failing to get the main relay replaced will usually lead to the car being unusable. 7. How do you test a battery relay? 8. How do you test a protection relay?Protection relay self-test procedureThis will normally involve checking the relay watchdog circuit, exercising all digital inputs and outputs and checking that the relay analog inputs are within calibration by applying a test current or voltage. 9. How do you check if a relay is working?The only tool required to check a relay is a multimeter. With the relay removed from the fuse box, the multimeter set to measure DC voltage and the switch in the cab activated, first check to see if there are 12 volts at the 85 positions in the fuse box where the relay plugs in (or wherever the relay is located). 10. How do you test an electromagnetic relay?Grab a multimeter and set it to Ohms. Touch the leads across the electromagnet coil pins and measure resistance. Anywhere from 50-120 ohms is OK. Out of range or open means a bad electromagnet coil winding and time for a new relay.

IntroductionWhat is the difference between a three-phase AC motor and a single-phase AC motor? If you pay attention to it, you will find that single-phase AC motors have more equipment than three-phase AC motors, which is the start capacitor (starting capacitor). The most common one is in various household appliances. Almost all household appliances with motors are equipped with start capacitors. This article will start with the explanation of the principle of the motor start capacitor, and then describe in detail the failure phenomena, causes and test methods of the start capacitors in the two common home appliances, air conditioners and fans. In addition, the article will also explain some basic questions about start/run capacitors. If you want to learn the related knowledge of motor start capacitors, this article must be worthy of your reading.How to test a RUN or START CAPACITOR the CORRECT wayCatalogIntroductionCatalogI The Principle and Causes of Damage of Start Capacitor 1.1 How Does the Motor Work? 1.2 How Does the Start Capacitor Work? 1.3 Reasons for the Burning of the Start CapacitorII Troubleshooting of Start Capacitor in Air Conditioner 2.1 Functional Characteristics of Start Capacitor 2.2 How to Quickly Figure out Whether the Start Capacitor is Damaged 2.3 Why is the Start Capacitor of the Air Conditioner Outdoor Unit Easy to Damage? 2.4 Symptoms and Test MethodsIII How Test the Motor Start Capacitor of a Fan?IV Relevant Knowledge in the Step of Start Capacitor Test 4.1 How to Choose Start Capacitor? 4.2 Precautions for Replacing the Start CapacitorV How to Test the Motor Start Capacitor without a MultimeterVI Frequently Asked Questions about Start Capacitors 6.1 Which Motors are Served by the Start Capacitor? 6.2 Why Does a Three-phase Motor do not Need a Start Capacitor? 6.3 The Relationship Between Start Capacitors and Motor 6.4 What are the Functions of Start Capacitors, Run Capacitors, and Centrifugal Switches in Single-phase Motors?VII QuizⅧ FAQI The Principle and Causes of Damage of Start Capacitor1.1 How Does the Motor Work?The single-phase current flowing through a single-phase motor cannot generate a rotating magnetic field, and a capacitor is needed to separate the phases. The purpose is to make the current in the two windings produce a phase difference of nearly 90 ゜ to generate a rotating magnetic field. The capacitive induction motor has two windings, namely the starting winding and the running winding. The two windings are 90 degrees apart in space. A large-capacity capacitor is connected in series to the starting winding. When the running winding and the starting winding pass single-phase alternating current, the current in the starting winding is 90 degrees ahead of the current in the running winding due to the action of the capacitor, thus reaching the maximum value first. Two identical pulsed magnetic fields are formed in time and space so that a rotating magnetic field is generated in the air gap between the stator and the rotor. Under the action of the rotating magnetic field, an induced current is generated in the motor rotor, and the current interacts with the rotating magnetic field. The electromagnetic field torque causes the motor to rotate.Figure1. Electric-Motor1.2 How Does the Start Capacitor Work?A single-phase power supply is different from a three-phase power supply in that a three-phase rotating magnetic field is generated in the motor. The principle of capacitor starting of single-phase motor is: using the principle that the current of the capacitor in the circuit is advanced by 90 degrees so that a magnetic field of 90 degrees ahead of the main winding is generated in the starting winding so that there will be an alternating 90-degree angle in the motor. The magnetic field, to put it plainly, uses the phase-shifting principle of the capacitor to transform a single-phase power supply into a two-phase power supply of 90 degrees to each other, and a rotating magnetic field of 90 degrees to each other is generated in the motor. Maybe it is easier to understand to explain from this aspect. The start capacitor is to give the motor a thrust when the motor is started so that the motor can turn from moving to rotating. Without it, when a single-phase AC motor starts, it will shake at the origin instead of rotating; the start capacitor is a two-phase AC motor, so the magnetic field cannot exert force on the rotor without it, and of course, it is impossible to rotate.Figure2. Capacitor Start Run Induction Motor1.3 Reasons for the Burning of the Start CapacitorGenerally, the start capacitor is not easy to burn, because its working time is very short, and it is thrown off by the centrifugal switch at the moment of starting, with no current flowing through the start capacitor. However, not easy to burn does not mean that it will never burn. If the start capacitor burns out, the possible reasons are as follows:① Capacitors have low voltage resistance or poor quality, so it is best to use capacitors with a voltage resistance of 500V. ② The centrifugal switch will often produce an arc when it is turned off. It is possible to burn the switch to the motor. After the switch is started, the switch cannot be turned off. There is always current through the capacitor. It is easy to burn the secondary winding of the motor and the start capacitor within a certain period of time. ③ The capacity of the selected capacitor is too small, and the starting current exceeds the allowable value of the capacitor. ④ The motor is bored or the bearing is damaged. It is difficult for the motor to start the centrifugal switch within a certain period of time and it is difficult to reach the disconnected speed, and the start capacitor is easy to burn.Figure3. Deteriorated CapacitorII Troubleshooting of Start Capacitor in Air Conditioner2.1 Functional Characteristics of Start CapacitorThe start capacitor is an important part of the auxiliary compressor to start. The capacitor is a large-capacity capacitor (1~6uF), which is used to provide starting current for the auxiliary winding of the motor to assist the compressor to start. The start capacitor is generally fixed on the bracket or support plate above the compressor, and the pin is connected to the starting end of the compressor.2.2 How to Quickly Figure out Whether the Start Capacitor is DamagedFirst of all, it depends on what kind of capacitors are used in electrical parts.● If the compressor start/run capacitor is damaged, the compressor cannot start or run intermittently.● If the capacitor of the fan motor is damaged, some malfunctions such as excessive exhaust temperature, excessive exhaust pressure, compressor overload, and small air output will occur during the operation of the air conditioner.2.3 Why is the Start Capacitor of the Air Conditioner Outdoor Unit Easy to Damage?The capacitor of the air conditioner compressor is installed in the outdoor unit. Due to the high temperature of the outdoor unit (ambient temperature + temperature emitted by the condenser), capacitors that have been used for a long time will easily dry up and fail the electrolyte.When replacing capacitors, be sure to use high-quality capacitors. The capacity must be the same, and the withstand voltage must not be lower than the original standard.Figure4. Air Conditioner Outdoor Unit2.4 Symptoms and Test Methods① Smoke.② Cannot operate normally.③ The display cannot be displayed normally.④ The power supply cannot be charged and discharged normally.⑤ Can not heat normally.⑥ The power factor compensates the capacitor damage, resulting in a waste of electricity. Different symptoms of damage to compressor start capacitor and external motor start capacitor:There are two capacitors in the outdoor electromechanical packaging, the larger one is the compressor capacitor, and the smaller one is the external motor capacitor. Different capacitors have different failure phenomena. ① Compressor capacitor damagethe performance phenomenon is that normal compressor startup will be accompanied by loud noise and jitter. If the capacitor is damaged, you will feel a slight jitter in the compressor by pressing the casing above the compressor, and the sound is like the sound of current passing. The compressor will stop running after a period of time. ② The damage of the external motor capacitorAfter the compressor is working normally, the external motor stops working for a period of time. If there is a fault code, there will be high-pressure protection and compressor exhaust pipe temperature protection.Figure5. Basic Electrical Controls of Air-Conditioning UnitsTest methods of air conditioner start capacitor● Method 1:The start capacitor of the air-conditioning compressor is a large-capacity electrolytic capacitor. When testing, using the capacitance setting of the digital multimeter to determine whether there is any abnormality.Under normal circumstances, the capacitance of the capacitor used to detect the capacitance of a multimeter should be the same or very close to the nominal capacitance, otherwise, the start capacitor is mostly deteriorating, such as dry electrolyte, leakage, etc., which should be replaced. ● Method 2:In addition to using a multimeter to test its capacitance, the ohmic setting of a pointer multimeter can also be used to test the charge and discharge performance of the start capacitor.Steps:① Connect the red and black test leads to the two poles of the compressor start capacitor.② The multimeter gear is set in ohm gear.③ Under normal circumstances, the pointer of the multimeter first swings to the right to a position, then slowly swings to the left, and finally stops at a fixed position.④If the pointer does not swing or the swing range is small, it indicates that the performance of the compressor start capacitor is poor.Suggested Reading: 5 Ways to Test Capacitors How to replace the start capacitor?If it is ensured that the air conditioner failure is caused by the damage of the compressor start capacitor itself, the damaged compressor start capacitor needs to be replaced. Replacing the start capacitor can generally be divided into three steps: removing the start capacitor, finding a replaceable start capacitor, and replacing the start capacitor. ①Remove the start capacitorThe compressor start capacitor is located on the circuit support board above the compressor. When disassembling, unplug the connecting wire and use a screwdriver to remove the fixing screw of the snap ring. ② Looking for replaceable capacitorsAfter removing the damaged compressor start capacitor, then select a suitable new start capacitor to replace it according to the specifications and volume of the damaged start capacitor.The specific content of how to select the start capacitor will be explained in detail below. ③Replace the start capacitorAfter selecting the compressor start capacitor, install the new compressor start capacitor in the outdoor unit, fix the metal fixing ring, reconnect the connecting cable, and then power on and test the machine to complete the replacement.Figure6. Motor Start CapacitorIII How Test the Motor Start Capacitor of a Fan?①Connect all parts on the circuit board of the air conditioner completely.②Turn on the power supply.③Use the remote control to adjust the temperature to make the fan motor rotate.④Connect the ground terminal of the oscilloscope probe to the ground terminal of the circuit board.⑤Use an oscilloscope probe to detect the white lead on the Hall element plug.⑥The oscilloscope shows signal waveform. When testing the start capacitor of the fan motor, a multimeter should be used to measure the resistance of the capacitor. Due to the large size of the capacitor, it is impossible to use the capacitor input jack for testing. At this time, you can use the multimeter pen to test and judge the quality of the capacitor by the change of the value displayed by the multimeter. If the resistance value displayed by the multimeter changes from small to large and then changes to infinity, it means that this is a good capacitor with charging and discharging functions. Check again after changing the test leads, the displayed value still changes from small to large, and changes to infinity. After measuring the capacitor, if the test leads are not replaced when the test is performed again, and the resistance value is displayed as infinite, it means that charging and discharging are not performed, but it does not mean that the capacitor is damaged. Therefore, when testing the capacitance, the test leads must be replaced no matter which multimeter is used.Figure7. Fan MotorRelated recommendation: How to Test Ceramic Disc Capacitor IV Relevant Knowledge in the Step of Start Capacitor Test4.1 How to Choose Start Capacitor?● How to calculate the starting and running capacitance of a single motorrun capacitance C=120000*I/2.4*f*U*cosφWhere: I is current; f is the frequency; U is the voltage; cosφ is the power factor, taking 0.5 to 0.7. The run voltage of the run capacitor is greater than or equal to (2～2.3) U.Start capacitor capacity = (1.5 ~ 2.5) run capacitor capacity.The run voltage of the start capacitor is greater than or equal to 1.42 U.(It is best when the voltage across the capacitor is 311V during operation) The working capacitor is 1-4UF per 100W, and the start capacitor is 4-10 times the working capacitor (the motor requires a larger starting torque). Empirical data, if your motor does not exceed 200W, the start capacitor will not exceed 100uF. If you run the capacitor, you can choose several values for the power-on test, and see which capacitor has the smallest current in the whole machine, then the capacity of the capacitor is the most Good value.) The capacity of the single-phase split-phase motor capacitor can be calculated by the empirical formula C=35000I/2PUfcos&Such as I=250W/220V=1.2AC=35000x1.2/2x1x50x220X0.8=24ufCan choose 350V30uf capacitance.Figure8. Starting Capacitor Table ● How to calculate the voltage across the run capacitor of a single-phase motor?① First of all, you must know the impedance value of the secondary winding. You can measure the resistance value by measuring the DC resistance with a multimeter. Then, the secondary winding is connected to a 12V AC voltage and the current value is measured. According to the winding impedance equal to the resistance and reactance in series, it can be calculated by phasor Out the winding inductance value. ② In normal operation, the capacitor is connected in series on the secondary winding, that is, the three equivalent parameters of winding resistance, winding reactance, and capacitance are connected in series and then connected to 220V voltage. It is easy to calculate the phasor according to the formula of the series circuit. Calculate the voltage on the capacitor. ③ When a single-phase motor is running, the voltage at both ends of the capacitor is generally above 300VAC, so the capacitor voltage is generally selected for a capacitor with a withstand voltage of 400V or more, and a capacitor with a voltage of more than 450V is better. ④ For the calculation of the capacitance withstand voltage, please refer to Article 2. First, measure the resistance R and reactance XL of the secondary winding, and then select the capacitance C according to the power of the motor to calculate the capacitive reactance Xc.The actual voltage across the capacitor during operation: Uc= Xc*220/(R+jXL-jXc); the withstand voltage value of the capacitor: Uce=1.3~1.5Uc.Figure9. Single Phase Motor Starting ● Detailed selection guide of start capacitor and run capacitorSingle-phase motor capacitor selection.Withstand voltage formula: U (capacitance) is greater than or equal to 1.5*USingle-phase run capacitor formula: C=1950×I/U×cosφ (using a capacitor, which is both a start capacitor and a run capacitor, is commonly used for small-capacity motors such as electric fans and washing machines)Start capacitor capacity formula: C=3500*I/U*cosφ (a capacitor is only used when starting, disconnected during normal operation, and switched with a transfer switch or a centrifugal switch.Dual-value capacitor run capacitor capacity formula: C=1200*I/U*cosφ (use 2 capacitors, one for operation and one for startup)Dual-value capacitor start capacitor capacity formula: C=(2～3)*C (run capacitor) C: Capacitor capacity: I: motor rated current, U: motor rated voltage, cosφ: power factor 0.7.Generally, there is no need to calculate. The run capacitor is 2~3μF per 100W, and the start capacitor is 2~3 times the run capacitor. The capacitor selection of the motor has strict requirements on the voltage, and it must be equal to or greater than 1.5 times the rated voltage of the motor. For a power supply with a rated voltage of 220V, the rated voltage of the capacitor cannot be lower than 400V. The capacitance value has a certain broadness, it doesn't matter if it is larger or smaller, especially the start capacitor, which can be selected at 2-6 times the working capacitor. ● How to choose the capacitor of single-phase asynchronous capacitor start the motorWe can calculate according to the following formulaPhase start capacitor capacity:C=350000*I/2p*f*U*cosφIn the formula: I---current;f-frequency;U---voltage;2p-the larger power factor is 2, and the smaller power factor is 4; cosφ---power factor (0.4～0.8).Split-phase start capacitor withstand voltage:The capacitor withstand voltage is greater than or equal to 1.42*U. Run capacitor capacity:C=120000*I/2p*f*U*cosφIn the formula: I---current;f-frequency;U---voltage;2p-take 2.4;cosφ---power factor (0.4～0.8). Run capacitor withstand voltage:The withstand voltage of the capacitor is greater than or equal to (2～2.3)*U.start capacitor capacity of double-value capacitor motor:C=(1.5～2.5)*operating capacitor capacity.Withstand voltage of start capacitor:The capacitor withstand voltage is greater than or equal to 1.42*U.4.2 Precautions for Replacing the Start CapacitorThe start capacitor is an important part of the electronic circuit. Once the start capacitor is broken, the motor cannot be started. The damaged start capacitor will only make a buzzing sound when it is energized for a short time, causing the current to surge, and long-time energization will cause severe overheating and even burn the motor, so it should be replaced immediately. And it is not difficult to judge that the start capacitor is broken. Most of the damaged start capacitors are bulging, and the surface will be burnt due to excessive current, and the rotor speed will be slow and weak. Of course, the most intuitive and accurate way is to use the capacitance setting of a multimeter to measure the quality. Once we have confirmed that the start capacitor has failed, the things that should be noted when replacing the start capacitor:① After the start capacitor is discharged, there will still be part of the residual charge that cannot be discharged for a while, and an artificial discharge should be performed again. ② Since the failed start capacitor may have poor lead contact, internal disconnection or fuse blown, etc., part of the charge may not be discharged. Therefore, the maintenance personnel should wear insulating gloves before touching the failed start capacitor. Using the short-circuit wire to short the two poles of the faulty capacitor first, and then it can be removed and replaced by hand. ③ If multiple start capacitors are used in series, they should be discharged separately.Figure10. Replace the Start Capacitor④ When handling or replacing a malfunctioning start capacitor, disconnect the power supply of the start capacitor, disconnect the switch or unplug the plug, and discharge the start capacitor. ⑤ When discharging, first connect the grounding terminal of the grounding wire, and then use the grounding rod to discharge the start capacitor several times until there is no discharge spark or discharge sound, and then fix the grounding terminal. ⑥ It should also be noted that general users often ignore the instruction manual, and the precautions for use must be carefully understood and followed during installation. As we all know, the impedance of a capacitor is inversely proportional to frequency. As the frequency increases, the loss also increases. Measures should be taken to limit the harmonics and inrush current in the circuit. Capacitors always generate heat, so pay special attention to ventilation and cooling. After the reactive power compensation device is installed, during the trial operation, the system should be tested, and measures should be taken in time if over-voltage, over-current, oscillation, and harmonics are found, which is very necessary for the normal operation of the capacitor. V How to Test the Motor Start Capacitor without a MultimeterA DC voltmeter can be connected to the capacitor in parallel, and an insulating shaker can be used to charge the capacitor (note the + and-poles)(1) See if the voltage can rise to the rated voltage of the capacitor:① 0V, the capacitor is short-circuited.② Slowly rise to the rated voltage of the capacitor, it proves that the capacitor is good.③ Raised quickly to the rated voltage of the capacitor, and the insulation resistance is about the internal resistance of the DC voltmeter, then the capacitor is open.(2) When it is stable at the rated voltage value of the capacitor, look at the insulation resistance of the capacitor:①The insulation resistance is close to the internal resistance of the DC voltmeter, so the capacitance is good.②If the insulation resistance is less than the internal resistance of the DC voltmeter, it means that the leakage of the capacitor is large, and it is easy to generate heat and cannot be used.VI Frequently Asked Questions about Start Capacitors6.1 Which Motors are Served by the Start Capacitor?Although some electrical appliances seem to have similar principles, they are different in the selection of motors, such as electric fans and air conditioners. Most electric fans use single-phase motors. Single-phase motors have only one 220v live wire and one neutral wire, while air conditioners often uses the three-phase motor, which has three wires, 220v live wire, neutral wire, and 380v live wire. The most obvious difference between a single-phase motor and a three-phase motor is that the number of start capacitors is different. A single-phase motor is equipped with a start capacitor, while a three-phase motor has no start capacitor.6.2 Why Does a Three-phase Motor do not Need a Start Capacitor?Because the three-phase motor itself has three running windings and can generate a magnetic field by itself, the appearance of the magnetic field can effectively replace the start capacitor, so the three-phase motor is generally not equipped with a start capacitor. However, the start capacitor still plays an irreplaceable role in a single-phase motor, because there is only one running winding in a single-phase motor, which cannot form a rotating magnetic field, and the operation of electrical appliances can only rely on the start capacitor. In addition to the start capacitor in a single-phase motor, there is also a run capacitor. Although these two capacitors work together, the function of the start capacitor is much greater than that of the run capacitor, so once they start capacitor is damaged, the fan will make a lot of noise, The blade speed is reduced. If this happens to your electric fan, you might as well try to replace a start capacitor, the problem should be solved.6.3 The Relationship Between Start Capacitors and MotorAt present, in single-phase motors with low-power motors, the start capacitor is connected in series with the starting coil and then connected in parallel with the running coil to work at the same time. In order to speed up the start-up time of the high-power motor, a large capacitor to help start is added. After the motor is started, the additional large start capacitor is disconnected by the centrifugal switch. The smaller capacitor connected in series with the starting coil is responsible for the phase shift required during normal operation. Electric current, the power supply machine is operating normally. Is there a single-phase motor that is connected to the starting coil and connected in parallel with the running coil in the circuit from start to run and does not require other large capacitors to help start? Low-power motors are always used in the circuit. High-power motors have to add additional capacitors due to their large power and large starting distance.Figure11. Torque-speed characteristic6.4 What are the Functions of Start Capacitors, Run Capacitors, and Centrifugal Switches in Single-phase Motors?The start capacitor is used for phase separation, and the purpose is to make the current in the two windings produce a phase difference close to 90 ゜ to generate a rotating magnetic field, allowing the motor to run quickly in a static state. There is an automatic clutch switch in the motor. When the motor is started, the motor will continue to run due to inertia. When the speed reaches a certain speed, the start capacitor will be separated by centrifugal action and automatically connected to the run capacitor, and the motor will enter the normal working state. The function of the run capacitor is to keep the current in the two windings with a phase difference of 90° to generate a continuous rotating magnetic field. For motors with start capacitors, the rotational torque generated by the start capacitors is larger than that of the run capacitors, which is more suitable for starting with a load. Motors without start capacitors are not suitable for starting with a larger load.VII QuizThe starting capacitor of a single phase motor is(A) Electrolytic capacitor(B) Ceramic capacitor(C) Paper capacitor(D) None of the above.Answer: AⅧ FAQ1. What happens when a start capacitor goes bad?A motor connected to a run and start capacitor may still attempt to start if one or both of the capacitors has failed, and this will result in a motor that hums and will not remain running for long. ... In most cases of capacitor problems, such as damage or a loss of charge, the capacitor will need to be replaced. 2. What's the difference between a run capacitor and a start capacitor?The start capacitor creates a current to voltage lag in the separate start windings of the motor. The current builds up slowly, and the armature has an opportunity to begin rotating with the field of current. A run capacitor uses the charge in the dielectric to boost the current which provides power to the motor. 3. How do you test a start capacitor with an ohmmeter?To test the capacitor with a multimeter, set the meter to read in the high ohms range, somewhere above 10k and 1m ohms. Touch the meter leads to the corresponding leads on the capacitor, red to positive and black to negative. The meter should start at zero and then moving slowly toward infinity. 4. How to test a motor start capacitor?Motor run capacitor failure symptoms include warm air flowing from the vents inside the home, the air conditioner taking more time than usual to kick on or it turns off before it is programmed to, or there is a constant low hum emitting from the machine that isn't typical. 5. How do I test a capacitor with a multimeter?To test the capacitor with a multimeter, set the meter to read in the high ohms range, somewhere above 10k and 1m ohms. Touch the meter leads to the corresponding leads on the capacitor, red to positive and black to negative. The meter should start at zero and then moving slowly toward infinity. 6. How do you check if a capacitor is bad with a multimeter?If the capacitance value is within the measurement range, the multimeter will display the capacitor's value. It will display OL if a) the capacitance value is higher than the measurement range or b) the capacitor is faulty. 7. How do I test a capacitor without a multimeter?Just connect those two ends of the capacitor to a single-phase supply and switch it ON for a few seconds. Then take that two-terminal and short it, you will get a spark. 8. How can I check a capacitor?Put the Analog Multimeter in the Ohmmeter position and if there are multiple ranges, choose a higher range. Connect the leads of the capacitor to the multimeter probes and observe the readings on the multimeter. For a good capacitor, the resistance will be low in the beginning and will gradually increase. 9. Can I replace a start capacitor with a run capacitor?Start capacitors give a large capacitance value necessary for motor starting for a very short period of time (usually seconds long). A start capacitor can never be used as a run capacitor because it cannot handle current continuously. 10. Which is bigger, start or run capacitor?A lot of torque is necessary to start up an AC system, so a start capacitor will have greater capacitance than a run capacitor. 

Ⅰ IntroductionThe vacuum tube was an essential part of early radios, used to create and amplify the electrical signals needed for the radio to work. The vacuum tube radio was a new stuff of the early 20th century, and immediately became the "new favorite" of that era with the launch of the radio show. Due to the continuous development of technology and the emergence of transistors, vacuum tubes were swept away by the powerful transistors in the 1960s and 1970s. With the improvement of people's lives, they have a new understanding of sound quality, and people are once again interested in the beautiful sound of vacuum tube radios.Vacuum Tube Radio RepairCatalogⅠ IntroductionⅡ Vacuum Tube Radio Circuit2.1 Input Circuit2.2 Converter Stage2.3 Detection Stage2.4 Intermediate Amplifier Stage2.5 Audio Voltage Amplifier2.6 Audio Power Amplifier Stage2.7 RectifierⅢ Classification3.1 AM Radio3.2 Heterodyne Radio3.3 FM Radio3.4 Service LifeⅣ Audio Maintenance PrincipleⅤ Specific Troubleshooting5.1 Tube Inspection5.2 Resistor Inspection5.3 Capacitor Inspection5.4 Transformer InspectionⅥ One Question Related to Vacuum Tube Radio and Going FurtherCompared with the semiconductor radio, the biggest advantage of the tube radio is that the sound quality is obviously better than that of the semiconductor radio. The second is that it is stable and elegant, with classical temperament. In addition, the history of tube radios is far greater than that of semiconductor radios, which are more valuable for collection. Ⅱ Vacuum Tube Radio CircuitFigure 1. 12AV6 Vacuum Tube Radio Circuit2.1 Input CircuitThe circuit from the antenna of the radio to the input of the first-stage tube is called the input circuit. It has two tasks to complete: One is to transmit the high-frequency signal voltage induced on the antenna to the grid of the first electron tube (usually the frequency conversion stage). To accomplish this task, there should be a certain coupling between the radio antenna and the input circuit to facilitate signal transmission. Second, because the antenna induces a lot of signals, it is necessary to select the radio broadcast signal you want to listen to  suppress unnecessary signals. To accomplish this task, the input circuit should be composed of a selective resonant circuit, so the input circuit should compose of coupling elements and the resonant circuit.Depending on the coupling form of the antenna and the resonance circuit. The input circuit can be divided into three types: inductive coupling (transformer coupling) circuit, capacitive coupling circuit, and inductive capacitive coupling circuit. Since the voltage transmission coefficient of the inductive coupling circuit is relatively high and uniform, tube radio usually adopts this type. In order to improve the suppressing ability of mid-frequency interference (because the intermediate-frequency detuning is smaller for medium wave, and it is larger for short wave.). An intermediate-frequency trap circuit is also applied in the antenna loop.2.2 Converter StageThe converter stage is located between the input circuit and the intermediate amplifier stage. Its function is to change the high-frequency amplitude modulation signal into a fixed intermediate-frequency amplitude modulation signal. In order to complete the task, the frequency converter should be composed of four parts: oscillator (generating a high frequency constant-amplitude oscillating voltage with an intermediate-frequency different from the frequency of the external radio signal), a high frequency circuit (used to select the radio signal, usually it is the input circuit), non-linear components (usually pentagrid converter, used to change the frequency), the intermediate-frequency loop.The converter stage of a tube radio is generally composed of a pentagrid converter tube. The high-frequency circuit is connected to the third grid (signal grid). The oscillator is composed of the screen grid (oscillation anode), the first grid (oscillation grid) and the cathode. The anode load is an intermediate frequency resonance circuit. Therefore, the main mark that distinguishes the converter stage from the tube amplifier is the pentagrid tube and three resonant circuits. The frequency converter can be divided into single-grid converter and double-grid converter according to the different ways of inputting signal voltage and local oscillation voltage. The single-grid inverter applies the signal voltage and the local oscillation voltage to the same electrode of the inverter tube, so the traction effect is large, and the operation is unstable. The double-gate inverter adds the signal voltage and the local oscillation voltage to the different electrodes of the inverter tube separately, the traction effect is greatly reduced, thus double-bar frequency converters are commonly used in tube radios.The structural feature of pentagrid tubes is that there are two metal sheets on the second grid, called the collection screen. It blocks the electrons moving to the anode. There are two metal rods on the third grid in the gap of the collecting screen, which carry negative potential. When the electrons passing through the second grid hit the negatively charged metal rod while advancing, the electrons flying to the anode is divided into two streams, one flying to the anode, and the other being collected by the collecting screen without returning to the cathode. In this way, when the signal grid voltage changes, it will only affect the distribution of the two currents, and has little effect on the total current. Because the local oscillator adopts the total current feedback, the oscillator is basically not affected, so the oscillation frequency is stable. There are many types of frequency converter circuits with different performances, but their principle difference lies in the way of local oscillation feedback. 2.3 Detection StageThe detection stage is located between the intermediate amplifier stage and the audio voltage amplifier stage. Its task is to transform the intermediate-frequency signal into the original modulated audio signal. To complete the task of frequency conversion, the detector must consist of an intermediate-frequency signal circuit (it is the output circuit of an intermediate-frequency amplifier), a non-linear elements (usually a diode), and a load (resistor). 2.4 Intermediate Amplifier StageThe intermediate amplifier stage is located between the frequency converter stage and the detection stage, and specifically amplifies the 465kHz intermediate-frequency signal. The main feature of the intermediate amplifier stage is: in order to achieve automatic gain control, the intermediate amplifier tube generally uses a remote cut-off tube. The intermediate-frequency transformer is the main component of the intermediate-frequency amplifier, and its quality directly affects the quality of the radio. In addition, a shielding cover is usually used to avoid the parasitic coupling between the intermediate-frequency loop and the eternal to improve the working stability. The shielding cover is made of good conductors such as aluminum and copper, and is attached to the case (ground potential), to isolate the entry of high frequency electromagnetic fields. 2.5 Audio Voltage AmplifierTo make the power amplifier stage output a certain amount of power, its anode current must have a certain amount of AC component, which requires that the grid audio signal voltage used to control the anode current must have a sufficiently large amplitude (voltage). The output voltage of the detector stage is usually very low. Therefore, between the power amplifier stage and the detector stage, there is always one or several audio voltage amplifier stages. Its function is to amplify the audio signal voltage to meet the input signal requirements.The audio voltage amplifier stage can be divided into a resistance-capacitance coupling amplifier and a transformer-coupled amplifier according to the different anode load forms. In the vacuum tube radio, the resistance-capacitance coupling amplifier is used mostly. The audio voltage amplifier stage and the detection stage usually share an electron tube. The input signal is generally controlled by a volume control potentiometer to adapt to different broadcasts and listening situations. Some radios have a tone control circuit connected to the output end of the audio voltage amplifier stage to flexibly change the frequency characteristics of the amplifier to make the sound pleasant. Due to the different forms of volume and tone control circuits. There are many types of audio voltage amplifier stages. 2.6 Audio Power Amplifier StageThe audio power amplifier stage is the last stage of the tube radio, and its function is to output a certain amount of audio power to make the speaker work normally. Someone may wonder, can a voltage amplifier be used instead of a power amplifier? This will not work. Although there is no difference between the basic circuits of a power amplifier and a voltage amplifier, due to the different tasks of the two, there are significant differences in the selection of electron tubes, the circuit components, and the nature of the load. It should be pointed out that the so-called power amplifier does not amplify the input power itself, but uses the control function of the electron tube grid voltage to convert the power supplied by the anode circuit DC power supply into the required audio power. From the viewpoint of energy conversion, the power amplifier is an energy converter. 2.7 RectifierThe rectifier stage of the tube radio is composed of three parts: power transformer, rectifier tube and filter. There are many forms of rectifier circuits, and the most common is a full-wave rectifier circuit.Ⅲ Classification3.1 AM RadioIn the era when tube radios were popular. AM radios were the mainstream products. Amplitude modulation is to modulate the high frequency carrier with audio signal. Its waveform is symmetrical up and down, and the amplitude is the same as the modulated signal. After detection, the highfrequency component is filtered out to obtain the audio signal. The frequency of the carrier signal (the frequency of the broadcasting station) is the carrier frequency.AM radios can receive medium wave and short wave broadcasts, and some can receive long wave broadcasts. Since the mid-band frequency interval has been unified to 9KHz, its highest audio frequency is only 4KHz. The sound quality is affected, and electromagnetic interference is relatively large.There are two main types of AM radios: direct-amplifier type and heterodyne type.1)Direct-amplified radio, also known as high-amplification radio, its typical circuit structure is such as: High-amplification→Detection→Low-amplification→Power amplifierA circuit that uses a grid detector circuit and a high-frequency positive feedback, called a regenerative radio, can achieve better sensitivity and selectivity. It can receive AM telegraph signals with high-amplifier and short-wave. Old Japanese-made radios mostly have this circuit. High-frequency signals of direct-amp radios are prone to self-excitation, and the high-end and low-end gains are uneven, and there is no high-amplifier regeneration. Widespread use of reed speakers with poor sound quality made it obsolete. Out of nostalgia, some enthusiasts are still keen on getting recycled radios. The regenerative circuit can not only be applied to direct-amplified radios, but also in simple heterodyne radios, because proper positive feedback can also be used to improve sensitivity.Simple regenerative radios often use reed speakers, which have high impedance (about 10K) and high sensitivity, and can be directly used as the load of the power amplifier tube. Its frequency range is only 350~3000Hz, so the sound quality is poor. Later regenerative radios used moving coil speakers, and the sound quality was better. However, due to the low impedance, an output transformer is needed, and its primary impedance must match the load impedance of the power amplifier tube. Moving coil speakers are divided into permanent magnet, constant magnet and excitation type. In addition, excitation horns are used in AC tube radios, and their excitation coils can also be used as filter chokes. 3.2 Heterodyne RadioThe heterodyne radio uses a frequency conversion circuit. The signal generated by the high-frequency oscillation circuit is different from the input signal at a certain frequency. After the two are combined, a fixed intermediate frequency signal (455~465KHz) is generated. The oscillation circuit needs independent vacuum tube as a part before the emergence of the dedicated frequency conversion tube. Some people call the oscillation frequency higher than the signal frequency by a heterodyne type.Heterodyne plus intermediate-frequency amplifier circuit is called superheterodyne. This type of circuit requires a single electron tube to oscillate. Later a multi-pole or composite tube dedicated to frequency conversion appears, such as 1A2, 6A2, 6SA7GT, 6U1, 6K8, etc. The superheterodyne type is the most common circuit of commercial radios. It has an automatic volume control circuit and can add tuning instructions. The superheterodyne radio can obtain more stable and higher gain due to the fixed frequency amplified. The disadvantage is that there is image frequency interference.The circuit structure of a typical superheterodyne radio is as follows:Frequency conversion→Middle amplifier→Detection→Low amplifier→Power amplifier 3.3 FM RadioFM is to use audio signal to modulate the frequency of high-frequency carrier. Its advantages are strong anti-interference ability, high signal-to-noise ratio, good frequency bandwidth and sound quality, and the audio frequency can reach 20~15000Hz. Because the FM audio work in the ultra-high frequency band, it can accommodate many radio stations. Because of its linear propagation characteristics, the same frequency can be reused at a distance of hundreds of kilometers, which can effectively solve the problem of congestion of medium and short-wave radio stations.Modern FM broadcasting is compatible with stereo and mono (in the early days of stereo broadcasting, two frequencies were used and received by two radios). Amateurs like to use a simple super-regenerative circuit to receive FM broadcasts. Because it works in a self-oscillation state, it is unstable and has strong super noise. 3.4 Service LifeThe general design life of the valves is 2000 hours (special tube has 5000~10000 hours), but in reality, many electron tubes break after using 2000 hours, for example, there is no sound. Its performance is not up to the design standard. When there is not any sound from the actual tube, it may have reached 3000 hours or more. The actual service life of the amplifier tube of the front stage is longer. To cite the simplest example: the old picture tube (picture tube is also a kind of vacuum tube) of a TV set, the actual life span usually excesses 10 years.If use it for 5 hours a day, you need to change the tube once a year to meet the actual design performance, and the replaced tube can also be used for other purposes.Ⅳ Audio Maintenance PrincipleHow to repair the failure of the vacuum tube radio depends on the difficulty of the failure. Under normal circumstances, the following steps are used.First point is to seek clues. What is the difference in the use of the radio before and after the failure, thinking about whether it has been repaired, or what components have been replaced, etc.Second point is the fault display. For faults such as flashover, smoking, burning, etc. Turn off the power immediately and find the factor to avoid damage to the audio. According to the displayed failure phenomenon, rotate audio button to compress the failure to clarify where the failure may occur, and to provide necessary information for analysis and judgment.Third point is analysis and judgment. Make comprehensive analysis and judgment based on the information obtained by self-examination inference and fault display. List all possible direct causes of the failure, and develop a scientific inspection procedure. This not only prevents blind movement, but also accumulates maintenance experience and improves efficiency.Fourth point is troubleshooting. Gradually narrow the scope of the fault, and accurately detect the fault point. Sometimes it refers to (such as electron tubes, capacitors, resistors, coils, transformers, etc.) connecting wires, welding points of a certain component. Determine where the failure occurred, which is important for fault repair. Tube radios are usually divided into high-frequency part, intermediate frequency part, audio part, power supply part and auxiliary circuit according to their working frequency and circuit function. The fault should be compressed to a specific circuit, such as DC circuit, AC circuit, or the anode circuit, the screen grid circuit, grid circuit, cathode circuit, etc. Since each loop in the electronic tube circuit affects each other, a failure of a component may affect several loops at the same time. Therefore, in the inspection process, comprehensive analysis should be performed, that is, each circuit should not be isolated.Fifth point is repairing practice. The repair test can be performed after determining the cause of the failure.Sixth point is repair inspection. In the actual maintenance process, if a failure point is detected, it must be immediately eliminated and repaired. After all the faults are investigated, the radio should be inspected as necessary to ensure the quality of the repair. The specific content of the inspection depends on the specific fault and the type and quantity of the instrument. The simplest one should also be auditioned and take general technical observations.Ⅴ Specific TroubleshootingA radio is composed of many components, and component damage is the main cause of radio failure. When the fault location is gradually reduced, the quality of the components must be checked to determine the fault. Therefore, inspecting components is one of the main methods to find the cause of failure.5.1 Tube InspectionThe common faults of electronic tubes are mostly filament broken, poor contact of the electric board, broken pole, pole touching, leakage, breakdown between the cathode and the filament, aging, air leakage, and micro-sound effects. When the radio is turned on, if the filament of a certain tube does not light up, the filament may be broken or a serious leak. The tube shell is cold when the filament is broken, and the tube shell is often warm when the gas leaks. Unplug the tube for further inspection. Use a multimeter to measure the filament resistance at the "R×1"gear. If the meter indicates infinite, the filament is disconnected. If the indicator of the needle is zero, it means that the tube is short-circuit. When the indicator of the needle indicates a constant value, it means that there is leakage between the electrodes. The smaller the resistance, the more serious the leakage. At this time, the top of the tube is usually milky white.The electron tube electrode is in poor contact, intermittently electrode touching (some are hot electrode touching), and the radio will sometimes have no sound or noise. This type of failure is characterized by being greatly affected by vibration. Therefore, you can tap the tube shell lightly. If there is no sound or noisy sound (sometimes there may be no sound or normal sound after tapping), it means that the tube electrode is in poor contact or intermittently electrode touching. When the fault is serious, the electrode is completely disconnected, which means a broken pole. The tube does not work, and the radio is silent.When the electron tube ages, the positive current and the amplification will decrease. If it was frequency conversion tube, the local oscillator will oscillate abnormally, resulting in the radio cannot receive the radio signal, low sound, or the high frequency end of the band can receive one or two radio stations, and the low-frequency end cannot receive the radio signal. The micro-phonic effect of the vacuum tube is often caused by improperly fixing the electrode, and it can be judged by tapping the tube case lightly. Sometimes it is difficult to determine whether the valve is normal or not. The easiest way is to replace it with the same type of electron tube. If the failure disappears, it means that there is a problem with the vacuum tube. 5.2 Resistor InspectionThere are two types of resistors used in radios: fixed resistors and variable resistors (potentiometers). They are not easy to damage. Possible damages include: resistor burnout, resistor body broken or lead broken, internal open circuit, or poor lead contact, etc. Some of failure can be observed. For example, the increase of fault current in a certain part of the circuit, which means the resistor is burned out. At this time, the paint layer on the outside of the resistor is burnt and hot. If the resistor is internally disconnected or the resistance value changes, it can be checked by measuring the ohm gear of a multimeter. If the meter indicates infinity, it means that the resistor is internally open; if the measurement result is too far from the nominal value (the error exceeds 20%), it means that the resistance has deteriorated.The lead of the resistor body is in poor contact and will be broken unbroken, which will cause noise or sound from the radio. This kind of failure is very susceptible to vibration and produces vibration noise. Therefore, you can gently shake the resistor body to see if the sound changes. It can also be measured with a multimeter. When measuring, shake the resistor body. If the pointer is unstable, it means that the contact is bad.The potentiometer that controls the volume of the radio usually has a power switch. The common faults of the potentiometer are: dirty carbon film, wear of the carbon film, poor contact of the sliding contact, loose lead-out piece, burnt of the carbon film, broken bakelite frame of the sliding contact, leakage, and damage to the power switch. When the potentiometer is normal, the radio can only hear a very light sound after power on. If the potentiometer is closed, the broadcast voice should not be heard. After turning off the power, there is no sound. If you cannot control the power on and off, it indicates that the power switch is partially damaged; if the noise is very loud, especially when the volume is adjusted, the loudspeaker has a large sound or interrupted sound, it means that the potentiometer is in poor contact. 5.3 Capacitor InspectionThere are two types of capacitors used in radios: fixed capacitors and variable (semi-variable) capacitors. The faults of fixed capacitors are usually leakage, breakdown, internal open circuit, poor internal contact, broken lead, or capacity failure, etc. The common faults of variable capacitors are bump, short circuit, leakage and so on. 5.4 Transformer InspectionCommon faults in transformers are coil mold breakage, a partial short circuit, leakage and other faults. A multimeter can also check out the coil mold. When high-frequency coils and intermediate-frequency transformers are locally short-circuited, it is not easy to measure. The substitution method can be employed to test or adjust the loop frequency to figure problems out.Ⅵ One Question Related to Vacuum Tube Radio and Going Further6.1 QuestionWhy do vacuum tubes sound better?6.2 AnswerTubes sound better because their distortion products are more musical. Those are the fundamental reasons why tubes simply sound better. Vacuum tubes are the more linear and require less feedback. Tubes are voltage amplifiers as opposed to transistors which are current amplification devices. Frequently Asked Questions about Vacuum Tube Radio1. What is a vacuum tube radio?VACUUM TUBE RADIO. Vacuum Tube Radio. By the late 1920s, vacuum tube radio equipment replaced the primitive spark-gap systems on most merchant ships. This new equipment could send and receive signals virtually worldwide, by using high frequency or "short-wave" bands. 2. How do radio vacuum tubes work?The basic working principle of a vacuum tube is a phenomenon called thermionic emission. It works like this: you heat up a metal, and the thermal energy knocks some electrons loose. ... When the cathode is heated, and a positive voltage is applied to the anode, electrons can flow from the cathode to the anode. 3. Why are vacuum tubes better for audio?Tube amplifiers sound better because of the euphonic distortions they add to the music, as well as plenty of other reasons I'll cover below. ... We use tubes simply because they make the music we create sound better: smoother, warmer and cleaner. Ditto for guitar amplifiers used in creating music. 4. How do you know if a vacuum tube is bad?When a vacuum tube develops an air leak (a small crack or bad seal by a pin for example) this getter color will change to pure white. If you see this you know with 100% certainty that the tube is bad. Third, look for a purple glow that is very focused around specific elements inside the tube.

Ⅰ Introduction1.1 Diode Structure and SymbolThis Video Clearly Explains the  P-N Junction Semiconductor DiodeBasic diode consist of a tube, a case and two electrodes. The tube is a PN junction, and a pin is drawn at each end of the PN junction. Use plastic, glass, or metal material to make a package shell, as shown in the following figure. The electrode drawn out of the P area is called a positive electrode or anode, and the electrode drawn out of the N area is called a negative electrode or cathode.Figure 1. Simple Diode Structure and SymbolCatalogⅠ Introduction  1.1 Diode Structure and Symbol  1.2 Classification StandardⅡ Common Diodes DescriptionⅢ Diodes Comparison  3.1 Schottky Diode vs Common Diode  3.2 Transient Voltage Suppressor vs ESD Protection Diode  3.3 Light Emitting Diode vs Laser DiodeⅣ Diode Application  4.1 Rectification  4.2 Switch  4.3 Amplitude Limit  4.4 Freewheeling Role  4.5 DisplayⅤ Question Related to Diode types and Going Further  5.1 Question  5.2 Answer1.2 Classification Standard1) According to the material, it can be divided into germanium diode (Ge tube) and silicon diode (Si tube).2) According to the structure, it can be divided into point-contact diodes, surface-contact diodes and planar diodes. The point-contact diode has a small PN junction and cannot pass through a large forward current and withstand a high reverse voltage. However, it has good performance in high-frequency and is suitable for high-frequency detection circuits and switching circuits. The surface-contact diode has a large PN junction, can pass a large current and withstand a high reverse voltage, and is suitable for use in a rectifier circuit. When the planar diode is used as a switching tube in a pulse digital circuit, the PN junction contact is small, but the PN junction area is large when used for high-power rectification. There are two types of SMD diodes, leaded and leadless, and their common shapes are cylindrical and rectangular.3) According to use: include rectifier diode, detection diode, zener diode, varactor diode, photodiode, light emitting diode, switching diode, fast recovery diode, etc.Ⅱ Common Diodes DescriptionRectifier DiodesRectifier diodes can rectify AC power into pulsating DC power using the unidirectional conductivity characteristics. Because the forward current of the rectifier diode is relatively large, the structure always adopt to the surface-contact type. But this structure will cause a large junction capacitance. Generally, the operating frequency of the rectifier diode is less than 3KHz. Fully sealed metal structure packaging and plastic packaging are common for rectifier diodes. The rectifiers with a forward rated current of more than 1A are packaged in a metal shell to dissipate heat fully; the rectifiers with a forward rated current of less than 1A are mostly packaged with full plastic.Figure 2. RectifierWhen selecting a rectifier diode, the parameters such as its maximum rectified current, maximum reverse operating current, cut-off frequency and reverse recovery time are mainly considered. The rectifier tube used in the common series stabilized power supply circuit, its reverse recovery time of the cut-off frequency is not strict, therefore, only the maximum rectification current and the maximum reverse working current that meets circuit requirements can be selected. In addition, the rectifier circuit of the switching power supply and the pulse rectifier circuit should use rectifiers with high operating frequency and short reverse recovery time. Detection DiodesThe detection diode is a device that filters out the low-frequency signal superimposed on the high-frequency carrier. It has high detection efficiency and good frequency characteristics, and mostly uses a glass packaging structure. The detection diode has the characteristics of small forward voltage drop, high detection efficiency, small junction capacitance, and good frequency characteristics. When selecting a detection diode, high operating frequency, small reverse current, and sufficiently large forward current should be considered according to the circuit design requirements. Switching DiodesThe forward bias on-resistance of the switching diode is very low under, and the off-resistance is very large when the reverse bias is applied. Using the unidirectional conduction characteristics of the diode, the current can be turned on and off, so the tube is called a switching diode.Figure 3. Switching DiodeMedium-speed switch circuit and detector circuit can use 2AK series ordinary switch diode. High-speed switching circuit can choose RLS series, 1S series, 1N series, 2CK series high-speed switching diodes. The specific model of the switching diode should be selected according to the main parameters of circuits, such as forward current, maximum reverse voltage, reverse recovery time, etc. For example, the reverse recovery time (trr) refers to a time from the on-state to the fully off-state. Generally, the electron cannot be stopped immediately after being turned off, and a certain amount of reverse current flows, and the greater the leakage current, the greater the loss. The key characteristic of the switching diode is the fast on/off speed, which can meet the needs of high-frequency and ultra-high-frequency circuits. So it is often used in pulse digital circuits and automatic control circuits.Figure 4. Reverse Recovery Time (trr)Zener DiodesZener diodes achieve the purpose of voltage regulation according to the characteristic that the voltage basically does not change with the change of current when the PN junction reverses breakdown. It is divided according to the breakdown voltage, and its voltage regulation value is the breakdown voltage value. As a voltage regulator or voltage reference component, zener diodes can be connected in series to obtain a higher voltage regulation value. When selecting, the zener diode should comply with the circuit parameter requirements. For example, the stable voltage value of the zener diode should be the same as the reference voltage of the application circuit, and the maximum stable current should be higher around 50% than the maximum load current of the application circuit.Recommended Reading: Zener Diodes Tutorial: What is the Principle of Zener Diode? Avalanche DiodesThe avalanche diode is a microwave power device drew up on the basis of the voltage regulator technology. It can produce high-frequency oscillation under the effect of an external voltage. Avalanche diodes use avalanche breakdown to inject carriers into the crystal. Because the carrier takes a certain amount of time to travel across the semiconductor wafer, its current lags the voltage for a while. If the transit time is properly controlled, there will be a negative resistance effect on the current-voltage relationship, resulting in high-frequency oscillations. As for application, It is often used in microwave communications, radar, tactical missiles, remote control, telemetering, and other equipment. Fast Recovery DiodesThe fast recovery diode is a new type of semiconductor diode, which has sound switching characteristics and short reverse recovery time, and is usually used as a rectifier diode in high-frequency switching power supplies.The reverse recovery time is an important parameter for fast recovery diode. The definition of it is the time required for the diode to change from the forward on state to the cut-off state quickly, from zero output pulse to the reverse power supply to recover to 10% of the maximum reverse current.Super fast recovery diodes (SRD) are developed on the basis of fast recovery diodes, and their principal difference is that the shorter reverse recovery time. The reverse recovery time of an ordinary fast recovery diode is several hundred nanoseconds, and is generally several tens of nanoseconds for a SRD. The smaller the value, the higher the working frequency of diodes. When the operating frequency is in the range of tens to hundreds of kHz, the time for voltage changes of the ordinary rectifier diode is slower than the recovery time, and diodes cannot work normally based on unidirectional conduction. In this case, a fast recovery rectifier diode is required. Therefore, rectifier diodes used in switching power supplies for color TVs and other household appliances. Otherwise, electrical appliances may not work properly with ordinary rectifier diodes. Step Recovary Diodes Its structural characteristics are: a steep impurity distribution area at the boundary of the PN junction, thereby forming a "self-help electric field". Because the PN junction is under forward bias, it conducts with a small number of carriers, and has a charge storage effect near the PN junction, so that its reverse current needs a "storage time" before it can fall to the minimum (reverse saturation current value). The self-help electric field shortens the storage time, cuts off the reverse current quickly, and generates rich harmonic components. Utilizing these harmonic components, a special spectrum generating circuit can be designed, which mainly used in pulse and higher harmonic circuits. Schottky DiodesSchottky diode is a low-power, high-current, ultra-high-speed semiconductor device, its reverse recovery time is extremely short (can be as small as a few nanoseconds), the forward voltage drop is only about 0.4 V, but the rectified current can reach thousands of amps. These excellent characteristics are unmatched by fast recovery diodes.Figure 5. V-A CurveSchottky diode is a metal-semiconductor device made of precious metal (gold, silver, aluminum, platinum, etc.) as the positive electrode, and N-type semiconductor as the negative electrode, and the barrier formed on the contact surface of the two has rectifying characteristics. Schottky diodes are usually used in high-frequency, high-current, low-voltage rectifier circuits. In addition, some switching power supplies require it.Recommended Reading: Schottky Diode Characteristics and Its Applications Transient Voltage Suppressor (TVS)Transient voltage suppressor(TVS) is a commonly used circuit protection device, and has fast response time (sub-nanosecond level) and a fairly high surge absorption capacity. As its two ends are subjected to an instantaneous high-energy impact, the TVS can change the impedance value between the two ends from a high impedance to a low impedance at a very high speed to absorb an instantaneous large current and clamp the voltage on a predetermined value, to protect the subsequent circuit components from transient high voltage spikes. Its response to overvoltage is faster than the varistor or gas discharge tube. It is widely used in computers, electronic instruments, communication equipment, household appliances, and airborne/marine and automotive electronic equipment, also it can be used as a protective element such as overvoltage shock or lightning strikes.TVS can be divided into four categories according to their peak pulse power: 50W, 1000W, 1500W, and 5000W. It will turn on instantaneously when the voltage at both ends is higher than the rated value, and the resistance at both ends will change from high resistance to low resistance at a very high speed, absorbing a huge current and clamping the voltage at a predetermined value across the tube.Recommended Reading: Transient Voltage Suppressor Tutorial and Applications Light Emitting Diodes (LED)The light-emitting diodes are made of semiconductor materials such as gallium phosphide and gallium arsenide phosphide. In addition to the unidirectional conductivity characteristic of ordinary diodes, they can directly convert electrical energy into light energy. When a forward voltage is applied to the light-emitting diode, it is also in a conducting state. A forward current flows through the tube, it will emit light.The light-emitting color of the light-emitting diode is mainly determined by the material of the tube and the type of impurities incorporated. At present, the common light-emitting diodes have blue, green, yellow, red, orange, white and so on. The working current of the LED is usually 2～25mA. The operating voltage varies with different materials: ordinary green, yellow, red, and orange light-emitting diodes are about 2v; the operating voltage of white light-emitting diodes is usually higher than 2.4V, and the operating voltage of blue light-emitting diodes is usually higher than 3.3V. The working current of the LED cannot exceed the rated value, otherwise, there is a risk of burning. Therefore, a current limiting resistor is usually connected in series in the LED circuit. Infrared light-emitting diode is a special light-emitting diode, its shape is similar to LED, but it emits infrared light, which is invisible to human eyes under normal circumstances. Their working voltage is about 1.4V, and the working current is generally less than 20mA. In addition to single-color LEDs, there are two-color and three-color LEDs that can emit more than two colors of light.The PN junction of the light-emitting diode is packaged in a transparent plastic shell, and the shape is square, rectangular and round. Light-emitting diodes have the advantages of low driving voltage, small working current, strong anti-vibration and impact capabilities, small size, high reliability, power saving and long life, thus they are commonly used in circuits such as signal indication.Recommended Reading: Light-emitting Diode Basics Tutorial     LED Driver Basics and Its Circuit Design Laser DiodesLaser diodes are a type of diode similar to LEDs. They have similar characteristics to diodes, but in forward bias mode, they emit light and the voltage drop across ends acts as a load. The laser diode has the advantages of high efficiency, small size and long life, but its output power is small (generally less than 2mW). Their linearity is poor, also monochromaticity is not very good, so its application in the cable TV system is greatly restricted and cannot transmit multichannel and high-performance analog signals.There are two common laser diodes:①PIN photodiodeWhen it receives power to generate photocurrent, it will bring quantum noise.② Avalanche photodiodeIt can provide internal signal amplification, and the transmission distance is longer than the PIN photodiode, but its quantum noise is greater. PhotodiodesThe shell of a photodiode is equipped with a glass window to facilitate receiving light. Its characteristic is that when light is irradiated to its PN junction, free electrons and holes can be generated in pairs, so that the concentration of minority carriers in the semiconductor is increased. Under a certain reverse bias voltage, the reverse current increases. Therefore, its reverse current increases linearly with increasing light intensity. When there is no light, the volt-ampere characteristics of the photodiode are the same as ordinary diodes. As a light control element, the photodiode can be used for various object detection, photoelectric control, automatic alarm, etc. When a large photodiode is made, it can be used as an energy source called a photovoltaic cell. At this time, it does not need an external power supply, and can directly convert light energy into electrical energy.Recommended Reading: Avalanche Photo Diode Diode for Alternating Current (DIAC)The DIAC is a diode that conducts electrical current only after its breakover voltage has been reached momentarily. It is a silicon bidirectional voltage trigger switching device. When the voltage applied across the diode exceeds its breakdown voltage, the two ends are turned on, and the conduction will not stop until the current is interrupted or it drops to the minimum of the holding current of the device. DISC is usually used in overvoltage protection circuits, phase shift circuits, thyristor trigger circuits, and timing circuits. Varicap or Varactor DiodesVaractor diodes are special semiconductor devices that use reverse bias to change the capacitance of a PN junction. It is equivalent to a variable-capacity capacitor. The capacitance of the PN junction between its two electrodes changes with the magnitude of the reverse voltage applied to the two ends. As the voltage increases, the capacity of the varactor diode decreases. Owing to this characteristic, it is mainly used in electric tuning circuits (such as the LNB of color TV sets), as an automatic fine-tuning capacitor controlled by voltage.When choosing a varactor diode, it should be focused on operating frequency, maximum reverse operating voltage, maximum forward current, and zero bias junction capacitancc in the circuit. The varactor diode with low revere leakage current and various junction capacitance should be selected. Freewheeling DiodesGenerally, a fast recovery diode or a Schottky diode is selected as a "freewheeling diode". It is generally used in the circuit to protect the component from breakdown by induced voltage or burned out. Connect in parallel to the two ends of the element that generates the induced electromotive force(EMF), and forms a loop with it, so that the high EMF generated in the loop is consumed by the current, thereby protecting the components in the circuit.Freewheeling diodes are often used with energy storage elements to prevent sudden changes in voltage and current, and provide a path. The inductor can provide a continuous current to the load through it, so as to prevent the load current from abruptly changing and play a role in smoothing  current. In the switching power supply, a freewheeling circuit composed of diodes and resistors connected in series. The freewheeling diode of this circuit is connected in parallel with the transformer. When the switching tube is turned off, the freewheeling circuit can release the energy stored in the transformer coil to prevent the induced voltage from being too high to damage the switch tube. In fact, freewheeling diode is not a substantial component, it is just having freewheeling function in the circuit.Recommended Reading: What Is A Flyback Diode or Freewheeling Diode and It's Applications Gunn DiodeGunn diode, also called transferred electron device (TED), is a form of diode used in high-frequency electronics. Unlike ordinary diodes that have both a N-type region and a P-type region, it consists of N-type impurity semiconductor only.The Gunn diode has three regions: the two ends are N-type impurity doped regions, and there is a lightly doped thin layer between them. When a voltage is applied across the Gunn diode, electrical gradients at the central thin layer are the largest. Because in the conductor material, the current is proportional to the voltage, conductivity will be generated. Eventually, a higher electric field value will be generated at the central thin layer, resulting in a higher resistance to prevent further increase in conductivity, thus the current will start to decrease. This means that the Gunn diode has a negative resistance effect, or called negative differential resistance. It is commonly used to generate microwave signals and has been used as a simple and effective form of microwave generator in many RF circuit designs. Tunnel DiodesIt is a crystal diode with a tunneling current as the main current, and is a two-terminal active device. The base materials are gallium arsenide and germanium. The N-type region and the P-type region is highly doped (ie, with a high concentration of impurities). The tunneling current is produced by the quantum mechanical effect of semiconductors, which has the following three conditions: the conduction band and the full band are Fermi level; the width of the space charge layer must be narrow (below 0.01 microns); the holes in the P-type and N-type regions of will overlap with electrons at the same energy level. Tunnel diodes can be used in high-frequency amplifiers with low noise and high-frequency oscillators (whose operating frequency can reach the millimeter), and can also be used in high-speed switching circuits. PIN DiodesThis is a crystal diode with a layer of intrinsic semiconductor (or semiconductor with low concentration of impurities) between the P region and the N region. When its operating frequency exceeds 100MHz, due to the storage effect of minority carriers and the transit time effect in the intrinsic layer, diode loses rectifying function and becomes an impedance element, and its impedance value varies with the bias voltage. Therefore, the PIN diode can be used as a variable impedance element. It is often used in high-frequency switches such as microwave switches, phase-shifting, modulation, amplitude limit and other circuits. Damper Diodes Damper diode has a lower voltage drop and a higher operating frequency, can withstand a higher reverse operating voltage and peak current, and has a small forward voltage drop. It is similar to a high-frequency high-voltage rectifier diode, and used for damper and booster rectification. Vacuum DiodesVacuum diode, also called electron diode or valve, or vacuum tube. A tube with only one cathode and one anode. It is conducted by the electron emitted by the cathode based on heated filament. Because the filament has heat loss, the performance is poor than that of the semiconductor diode.When the anode potential is higher than the cathode, the electrons emitted by the cathode move to the anode to form an electron flow under the action of the electric field. When the cathode voltage is higher than the anode, the electric field force received by the electrons pulls the electrons back to the cathode, and cannot generate current. That is unidirectional conductivity. It is generally used for rectification and detection. There are two types of vacuum tube, vacuum and gas (filled with an inert gas). The latter can also be used for voltage stabilization, indication and system control.Recommended Reading: What is Vacuum Tube? Basic Structure and TypesFull Diode Symbols Display Ⅲ Diodes Comparison3.1 Schottky Diode vs Common DiodeFor common diode, the initial conduction voltage drop of the silicon tube is about 0.5V, the normal conduction voltage drop is about 0.7V, the conduction voltage drop is about 1V when it is close to the limit current. The initial conduction voltage drop of the germanium tube is about 0.2V, the normal turn-on voltage drop is about 0.3V, and the turn-on voltage drop is about 0.4V when it is close to the limit current. For Schottky diode, the initial turn-on voltage drop is about 0.4V, the normal turn-on voltage drop is about 0.5V, and the turn-on voltage drop is about 0.8V when it is approaching limit current.Both diodes are unidirectional and can be used in rectification applications. The difference is that the withstand voltage of common silicon diodes can be higher, but its recovery time is long, and it can only be used for low-frequency rectification. If it is used in high frequency, reverse leakage will occur to cause tube burned. Withstand voltage of Schottky diode is low, but its recovery time is short and can be used in high frequency occasions. 3.2 Transient Voltage Suppressor vs ESD Protection DiodeTVS is mainly for transient voltage suppression, and ESD is mainly used for electrostatic discharge protection. As for anti-static, it requires low capacitance value, generally between 1 ~ 3.5PF is the best, ESD meets the requirements well. However, TVS cannot do this, because the capacitance of TVS is relatively high. 3.3 Light Emitting Diode vs Laser DiodeLED uses the spontaneous emission of carriers injected into the active area to emit light, while LD emits light from laser radiation. The direction of the light emitted by the LED is random, and the LD light is in the same direction and phase. The LD has an optical resonant cavity, so that the generated photons oscillate and amplify in the cavity, and the LED has no that. The LED has no critical value, the spectral density is several orders of magnitude higher than that of the LD, the LED light output power is small, and the divergence angle is large. LEDs are commonly used in the indicator light of electrical equipment such as traffic lights. They have the characteristics of long service life and high photoelectric conversion efficiency. While LD is widely used in low-power photoelectric devices such as CD drives on computers and print part of laser printers.Ⅳ Diode Application4.1 RectificationAccording to the unidirectional conductivity, a diode can transform the alternating current into a pulsed direct current with a single direction.4.2 SwitchUnder the action of forward voltage, the resistance of the diode is very small, it is in the on state, which is equivalent to a switch on; under the action of the reverse voltage, the resistance is large, and it is in the off state, just like a switch off. Using the switching characteristics of the diode, various logic circuits can be made.4.3 Amplitude LimitAfter the diode is forward-conducted, its forward voltage drop remains basically the same (0.7V for silicon tube and 0.3V for germanium tube). Using this feature, diode often regarded as a limiting element in the circuit to limit the signal amplitude to a certain range.4.4 Freewheeling RoleIt plays a freewheeling role in the inductance of the switching power supply and inductive loads such as in relays.4.5 DisplayDiodes are commonly used in VCD, DVD, traffic lights and other displays. Ⅴ Question Related to Diode types and Going Further5.1 QuestionHow are diodes classified? 5.2 AnswerDiodes are classified according to their characteristics and are offered in a number of different types based on circuit requirements, including rectifier diodes, switching diodes, light emitting diodes, Schottky diodes, Zener diodes, and diodes designed for high-frequency applications, etc. Frequently Asked Questions about Different Types of Diode1. What are the different types of diode?Different Types of DiodesSmall Signal DiodeLarge Signal DiodeZener DiodeLight Emitting Diode (LED)Constant Current DiodesSchottky DiodeShockley DiodeStep Recovery Diodes 2. What is diode and its types?A diode is a two-terminal electrical device, that allows the transfer of current in only one direction. ... Most of the diodes are made from semiconductors such as Si (silicon), but in a few cases, Ge (germanium) is also used. It is sometimes beneficial to summarize the different types of diodes are existing. 3. How do you identify a Schottky diode?The Schottky diode is measured in both forward And reverse directions. If the re a, the measurement in Figure 8-25 indicates that the tube is a silicon diode. If it is a germanium diode, the forward voltage reading should be less than 0.3V. 4. What is the application of a diode?The application areas of diodes include communication systems as limiters, clippers, gates; computer systems as logic gates, clampers; power supply systems as rectifiers and inverters; television systems as phase detectors, limiters, clampers; radar circuits as gain control circuits, parameter amplifiers, etc.

I IntroductionSummary: A photoresistor, or light-dependent resistor (LDR), is a passive electronic component that decreases in resistance as light intensity increases. Driven by the expansion of IoT and smart home automation, the global photoresistor market is projected to reach $553.75 million by 2025. This guide covers LDR working principles, circuit diagrams, types, and step-by-step Arduino integration.Photoresistor or light-dependent resistor (abbreviated as LDR) or photoconductor is a special resistor made of semiconductor materials such as cadmium sulfide or cadmium selenide. Its working principle is based on the internal photoelectric effect. The stronger the light, the lower the resistance value. With the increase of the light intensity, the resistance value decreases rapidly, and the bright resistance value can be as small as 1KΩ or less. The photoresistor is very sensitive to light, and it shows a high resistance state when there is no light, and the dark resistance can generally reach 1.5MΩ.This article includes an overview of the basic information of the photoresistor and two Arduino tutorials for the photoresistor. The content is very comprehensive and detailed. You can choose the part you want to read or read the full text. We hope this article is helpful to you!II What is a Photoresistor?2.1 What is the Definition of a Photoresistor?A photoresistor (also known as a light-dependent resistor, LDR, or photo-conductive cell) is a passive electronic component that decreases its electrical resistance as the luminosity on its sensitive surface increases.2.2 What is the Symbol for a Photoresistor?The standard schematic symbols for a photoresistor are generally represented by the designators "RL", "RG", or "R", often accompanied by a resistor icon enclosed in a circle with incoming arrows indicating light. The following figure shows the schematic symbols of the photoresistor.Figure1. Photoresistor SymbolRecommended Reading: To learn more about Resistor Symbol.2.3 What is the Composition of a Photoresistor?(1) The structure of the photoresistorA photoresistor is primarily composed of a photosensitive semiconductor layer, a glass substrate or moisture-proof film, and comb-shaped ohmic electrodes.Figure2. The Structure of PhotoresistorMaterials for manufacturing photoresistorsThe materials used for manufacturing photoresistors are primarily semiconductors such as metal sulfides, selenides, and tellurides. Usually, coating, spraying, sintering and other methods are used to make a very thin photoresistor and comb-shaped ohmic electrode on the insulating substrate, and then the lead is taken out and encapsulated in a sealed housing with a light-transmitting mirror to prevent moisture from affecting its sensitivity.III How Does the Photoresistor Work?3.1 What is the Working Principle of Photoresistors?How does a photoresistor workThe working principle of a photoresistor is based entirely on the internal photoelectric effect, where incident light energy excites electrons into the conduction band, thereby lowering the component's electrical resistance.A voltage is applied to the metal electrodes at both ends of the photoresistor, and a current flows through it. When irradiated with light of a certain wavelength, the current will increase with the increase of light intensity, thereby achieving photoelectric conversion. After the incident light disappears, the electron-hole pairs generated by the photon excitation will recombine, and the resistance of the photoresistor will return to its original value.The photoresistor has no polarity and is purely a resistive device. It can be used with either DC voltage or AC voltage. The conductivity of a semiconductor depends on the number of carriers in the semiconductor conduction band. Why is the value of the photoresistor related to the wavelength of the incident light?Simply put, it is the effect of transitions between energy levels. Photons at different wavelengths have different energies, and an electron can only absorb one photon. After an electron absorbs a photon, whether it can be converted from non-conductive to conductive electrons depends on the photon’s Energy, and the number of electrons that can conduct electricity determines the resistance of the photoresistor. Therefore, the light wavelength also affects the resistance of the photoresistor.Recommended Reading: See more about light sensor, wavelength, spectrum and photometric physical quantity.3.2 What is the Internal Photoelectric Effect?The internal photoelectric effect is a phenomenon where the absorption of photons causes a change in the electrical conductivity of a semiconductor material. This differs from the external photoelectric effect, which involves the complete escape of electrons from the material's surface.The internal photoelectric effect can be divided into two main categories:Photoconductive effect: The change in electrical resistance due to light exposure.Photovoltaic effect: The generation of a photo-induced electromotive force (voltage) across a P-N junction. PhotoconductivityThe photoconductive effect is one of two internal photoelectric effects. The internal photoelectric effect refers to the phenomenon that the electrical conductivity of a semiconductor exposed to light changes or a photo-induced electromotive force is generated. Among them, the phenomenon that the conductivity of the semiconductor changes due to light is called the photoconductivity effect.Figure3. Energy Level of AtomPhotovoltaic EffectThe photovoltaic effect occurs when a P-type and N-type semiconductor are combined, creating a P-N junction. The process unfolds as follows:Electrons in the N-type semiconductor and holes in the P-type semiconductor diffuse, forming a depletion region near the interface.When light irradiates the P-N junction, photons with sufficient energy generate minority carriers (electron-hole pairs).Under the action of the internal electric field, excited electrons flow to the N-type region, and holes flow to the P-type region.This accumulation generates an additional electromotive force (voltage) at both ends of the P-N junction.If connected to an external circuit, current flows from the P region to the N region, producing usable electrical power.Figure4. Photovoltaic EffectIV How Do You Wire a Photoresistor Application Circuit?Schematic circuit for conventional applicationsFigure5. Schematic CircuitModule parameters:Working voltage: DC3.3-5VPhotoresistor Model: 5516Module pins: 3-pin or 4-pin (an additional analog output AO for 4-pin)Common circuit diagram （3）Photoresistor application circuit diagramThe following figure is a schematic diagram of the application of the photoresistor in the light control switch. The photoresistor is connected in series with the resistor R1. When there is no light, that is, the voltage across R1 does not reach the turn-on voltage of the Q1 transistor. Once exposed to light, the resistance of the photoresistor drops rapidly. The voltage across R1 rises and the transistor turns on, which causes the transistor Q2 in the subsequent stage to turn on, and finally, the switch K opens and the bulb works.Figure6. Common Photoresistor Application Circuit Diagram(4) Photoresistor dimming circuitThe following figure is a typical light-controlled dimming circuit. Its working principle is: when the surrounding light becomes weak, the resistance of the photoresistor RG increases, which increases the partial voltage added to the capacitor C, which in turn makes the thyristor's conduction angle is increased to achieve the purpose of increasing the voltage across the lamp. Conversely, if the surrounding light becomes brighter, the resistance of RG decreases, resulting in a smaller conduction angle of the thyristor, and the voltage across the lamp decreases at the same time, dimming the light, thereby controlling the illuminance of the lamp.Figure7. Photoresistor Dimming CircuitNote: The rectifier bridge in the above circuit must be a DC pulsating voltage, and it cannot be converted into a smooth DC voltage by capacitor filtering, otherwise the circuit will not work properly. The reason is that the DC pulsating voltage can not only provide the basic conditions for the zero-crossing shutdown of the thyristor, but also enable the charging of the capacitor C to start from zero every half cycle, and accurately complete the synchronous phase-shift triggering of the thyristor.V What Are the Types of Photoresistors?5.1 Classification by MaterialsBased on material composition, photoresistors are classified into intrinsic (pure semiconductor) and extrinsic (doped semiconductor) types. Polycrystalline and single crystal photoresistors can also be divided into cadmium sulfide (CdS), cadmium selenide (CdSe), lead sulfide (PbS), lead selenide (PbSe), indium antimonide (InSb) photoresistors, etc. 5.2 Classification by Spectral CharacteristicsSpectral TypeCommon MaterialsPrimary Applications (2026)Ultraviolet (UV)Cadmium sulfide, Cadmium selenideUV detection, environmental monitoringInfrared (IR)Lead sulfide, Lead telluride, Indium antimonideAstronomical detection, non-contact measurement, IR communicationVisible LightSelenium, Silicon, Germanium, Zinc sulfideIoT smart lighting, automatic street lights, exposure devices(1) Ultraviolet photoresistor: sensitive to ultraviolet rays, including cadmium sulfide, cadmium selenide photoresistors, etc., used to detect ultraviolet rays.(2) Infrared photoresistors: mainly lead sulfide, lead telluride, and lead selenide. Photoresistors such as indium antimonide are widely used in missile guidance, astronomical detection, non-contact measurement, human disease detection, infrared spectroscopy, infrared communication and other national defense, scientific research, and industrial and agricultural production.(3) Visible light photoresistors: including selenium, cadmium sulfide, cadmium selenide, cadmium telluride, gallium arsenide, silicon, germanium, zinc sulfide photoresistors, etc. Mainly used in various photoelectric control systems, which account for a significant portion of the projected $553.75 million global photoresistor market in 2025. Applications include IoT smart lighting, automatic turning on and off of navigation lights, street lights and other lighting systems, automatic water supply and automatic water stop devices, automatic protection devices on machinery and "position detectors" Thickness detectors for thin parts, automatic exposure devices for cameras, photoelectric counters, smoke alarms, photoelectric tracking systems, etc.Figure8. Light Dependent ResistorVI The Main Parameters and Basic Characteristics of the Photoresistor6.1 What Are the Main Parameters of a Photoresistor?The main parameters of a photoresistor define its operational limits, sensitivity, and response time in various lighting conditions.1) Bright resistance (kΩ): refers to the resistance value of the photoresistor when exposed to light.2) Dark resistance (MΩ): refers to the resistance value of the photoresistor when there is no light exposure (dark environment).3) Maximum working voltage (V): refers to the highest voltage the photoresistor is allowed to withstand under the rated power.4) Bright current: refers to the current that the photoresistor passes when it is irradiated by light under the specified applied voltage.5) Dark current (mA): refers to the current that the photoresistor passes under the specified applied voltage when there is no light.6) Time constant (s): refers to the time required for the photoresistor to start from the light jump to stabilize 63% of the bright current.7) Resistance temperature coefficient: refers to the relative change of the resistance value of the photoresistor when the ambient temperature changes by 1°C.8) Sensitivity: refers to the relative change of the resistance value of the photoresistor with and without light irradiation.Figure9. LDR6.2 Basic Characteristics(1) Dark resistance and bright resistanceThe stable resistance value measured by the photoresistor under room temperature and total darkness is called dark resistance. The current flowing at this time is called dark current. For example, MG41-21 type photoresistor dark resistance is greater than or equal to 0.1M.The stable resistance value measured by the photoresistor at room temperature and under certain lighting conditions is called bright resistance. The current flowing at this time is called the bright current. The bright resistance of MG41-21 type photoresistor is less than or equal to 1k.    The difference between bright current and dark current is called photocurrent.    Obviously, the larger the dark resistance of the photoresistor, the better, and the smaller the bright resistance, the better, that is, the dark current should be small and the bright current should be large, so the sensitivity of the photoresistor is high.Figure10. Bright Current and Dark Current(2) Volt-ampere characteristicsUnder a certain illuminance, the relationship between the voltage applied across the photoresistor and the current flowing through the photoresistor is called the volt-ampere characteristic. The volt-ampere characteristic of the photoresistor is approximately a straight line, and there is no saturation phenomenon. Due to the limitation of power dissipation, the voltage across the photoresistor cannot exceed the maximum operating voltage during use. The dotted line in the figure is the allowable power consumption curve, from which the normal operating voltage of the photoresistor can be determined. (3) Photoelectric characteristics    The relationship between the photocurrent of the photoresistor and the illuminance is called the photoelectric characteristic. The photoelectric characteristics of the photoresistor are nonlinear. Therefore, it is not suitable as a detection element, which is one of the shortcomings of the photoresistor. In automatic control, it is often used as a switching photoelectric sensor.Figure11. Characteristics of the Photoelectric Effect(4) Spectral characteristicsFor incident light of different wavelengths, the relative sensitivity of the photoresistor is different. The spectral characteristics of various materials are shown in Figure 2.6.4. It can be seen from the figure that the peak value of cadmium sulfide is in the visible light region, and the peak value of lead sulfide is in the infrared region. Therefore, when selecting the photoresistor, the types of components and light sources should be considered in order to obtain satisfactory results. (5) Frequency characteristicsWhen the photoresistor is exposed to pulsed light, the photocurrent will reach a steady-state value after a period of time. When the light suddenly disappears, the photocurrent will not be zero immediately. This shows that the photoresistor has time-delay characteristics. Because different materials have different time delay characteristics of photoresistors, their frequency characteristics are also different. Figure 2.6.5 shows the relationship between the relative sensitivity Kr and the light intensity change frequency f. It can be seen that the use frequency of lead sulfide is much higher than that of thallium sulfide. However, most photoresistors have large time delays, so they cannot be used in situations where fast response is required. This is a defect of photoresistors. (6) Temperature characteristicsLike other semiconductor devices, the photoresistor is greatly affected by temperature. When the temperature increases, its dark resistance will decrease. Changes in temperature also have a great influence on spectral characteristics. Figure 2.6.6 is the spectral temperature characteristic curve of the lead sulfide photoresistor. It can be seen from the figure that its peak value moves to the short wavelength direction as the temperature rises. Therefore, in order to improve the sensitivity, or in order to receive far-infrared light, cooling measures are taken.Figure12. Temperature CharacteristicsSpectral Temperature Characteristics of Lead Sulfide Photoresistor A commonly used photoresistor is a cadmium sulfide photoresistor, which is made of semiconductor material. The resistance of the photoresistor changes with the intensity of the incident light (visible light). Under dark conditions, its resistance (dark resistance) can reach 1~10MΩ; under strong light conditions (100LX), its resistance (Bright resistance) Only a few hundred to thousands of ohms. The sensitivity of the photoresistor to light (the spectral characteristics) is very close to the human eye's response to visible light (0.4~0.76) μm. As long as the human eye can sense the light, it will cause its resistance to change. Therefore, when designing the light control circuit, the incandescent bulb (small electric bead) light or natural light is used as the control light source, which greatly simplifies the design.Figure13. Photoresistor Characteristic CurveThe corresponding resistance change of the photoresistor with the intensity of the incident light is not linear, so it cannot be used for the linear conversion of the photoelectricity. This is where the user should pay attention. Beginners can purchase a photoresistor (MG45 type), at night a 60~100W incandescent lamp, use a multimeter to directly measure the resistance of the photoresistor. When measuring, the photoresistor should be aimed at the light of the incandescent lamp, and then gradually distance from the lamp (from near to far), observe the change of the resistance value indicated by the multimeter, and the special characteristics of the photoresistor can be visually verified.Commonly used photoresistor models are sealed MG41, MG42, MG43 and unsealed MG45 (cheap price). Their rated power is below 200mW.VII How to Use a Photoresistor with Arduino?7.1 LED Control with Photoresistor and ArduinoLED Control with LDR (Photoresistor) and Arduino7.2 How to Measure Light Intensity Using a Photoresistor (Arduino)In the data collection of modern smart home systems, the measurement of light intensity is highly necessary. For example, indoor IoT lighting can be automatically adjusted according to the intensity of the light to provide users with the most comfortable environment. The tutorial here will use a photoresistor to cooperate with Arduino to complete the light data collection.(1) MaterialsArduino UNO development boardBreadboardPhotoresistor1K-10K resistance(2)Wiring method Figure14. Wiring MethodThe resistance of photosensitive resistors is very high in the condition of no light. The stronger the light, the smaller the resistance. By measuring the voltage variation on both sides of the photosensitive resistance, the variation of the photosensitive resistance can be known and the light intensity can be obtained. In the connection diagram, we find that a partial voltage resistor is connected in series for the photosensitive resistor.Figure15. CircuitIn the above figure, RL is a photoresistor, R1 is a series resistor, Vout=RLR1+RL∗Vin, in the dark, the resistance of RL will be very large, so Vout is also very large, close to 5V. Once the light is irradiated, the value of RL will decrease rapidly, so Vout will decrease accordingly. It can be seen from the above formula that R1 should not be too small, preferably around 1k~10k, otherwise the ratio will not change significantly. (3) CodeThe code part is very simple, just read the analog value of the interface connected to the photoresistor.1 light = analogRead(0);Open the serial monitor of Arduino, illuminate the photoresistor with the flashlight of the mobile phone, and observe the result:2 Serial.println("lignt :");3 Serial.println(light);7.3 Use Experiment of Arduino Photoresistor(1) MaterialsArduino UNO x1Photoresistor x1resistance 10K, 4.7K, 1K x several (or need one, but you can test the difference between different resistance values and data)(2)Wiring method Figure16. Wiring Method(3)Program#define AD5 A5 //Define analog port A5#define LED 13 //Define digital port 13 int Intensity = 0;//Illuminance value void setup() //Program initialization{   pinMode(LED, OUTPUT);//Set LED to output mode   Serial.begin(9600);//Set baud rate 9600} void loop() // Program body loop{   Intensity = analogRead(AD5); //Read the value of analog port AD5 and save it in the Intensity variable   Serial.print("Intensity = "); //Serial output "Intensity = "   Serial.println(Intensity); //The serial port outputs the value of the Intensity variable and wraps   delay(500); //Delay 500ms}(4) Power on, view serial dataTest Results:Figure17. Test ResultsThe above data is the change of the value with the flashlight and no light.(5) SummaryThe positive and negative poles are reversed and the values are reversed. The larger the resistance value, the larger the change range. Using 5V, the range is larger than 3.3V.Recommended Reading: Arduino&mBlock light sensorVIII How to Use Multimeter to Detect the Quality of Photoresistor?Measure the dark resistance: Use a black piece of paper to cover the light-transmitting window of the photoresistor. At this time, the pointer of the multimeter remains basically unchanged, and the resistance value is close to infinity. The larger the value, the better the performance of the photoresistor. If this value is very small or close to zero, it means that the photoresistor has been burnt through and damaged and can no longer be used.Measure the bright resistance value: Point a light source to the light-transmitting window of the photoresistor. At this time, the pointer of the multimeter should have a large amplitude swing, and the resistance value is significantly reduced. The smaller the value, the better the photoresistor performance. If this value is large or even infinite, it indicates that the internal open circuit of the photoresistor is damaged and can no longer be used.Test intermittent light response: Align the light-transmitting window of the photoresistor with the incident light, and use a small piece of black paper to shake the upper part of the light-shielding window of the photoresistor to make it receive light intermittently. At this time, the pointer of the multimeter should swing left and right with the black paper. If the pointer of the multimeter always stops at a certain position and does not swing with the shaking of the paper, it means that the photosensitive material of the photoresistor has been damaged.IX A Quiz about the PhotoresistorPhotoresistors, potentiometers, and thermistors are all ________.A. OutputsB. Digital inputsC. Analog inputsD. ThroughputsAnswer: CFrequently Asked QuestionsWhat is the difference between a photoresistor and a photodiode?A photoresistor is a passive component that changes resistance based on light intensity, making it slower but easier to use. A photodiode is an active semiconductor with a P-N junction that converts light into current, offering much faster response times for high-speed applications.Is a photoresistor an analog or digital component?A photoresistor is fundamentally an analog component. Its resistance changes continuously in response to varying light levels. However, when paired with a microcontroller like an Arduino and a voltage divider, its analog signal can be easily converted into digital data.What are the main types of photoresistors?Photoresistors are primarily categorized into intrinsic and extrinsic types. Intrinsic photoresistors use pure semiconductors like silicon, while extrinsic types use doped materials to detect longer wavelengths, such as infrared light, making them ideal for specialized sensors.How is a photoresistor used in smart home circuits?In modern IoT and smart home systems, photoresistors act as ambient light sensors. They automatically trigger actions like turning on outdoor security lights, adjusting indoor smart bulb brightness, or activating motorized blinds when sunlight reaches a specific threshold.{ "@context": "https://schema.org", "@graph":[ { "@type": "Article", "headline": "Photoresistor Basics: Working Principle, Types, and Arduino Tutorial", "datePublished": "2020-06-19T00:00:00Z", "dateModified": "2026-03-14T15:57:00+08:00", "author": { "@type": "Organization", "name": "ApogeeWeb" }, "publisher": { "@type": "Organization", "name": "ApogeeWeb" } }, { "@type": "FAQPage", "mainEntity":[ { "@type": "Question", "name": "What is the difference between a photoresistor and a photodiode?", "acceptedAnswer": { "@type": "Answer", "text": "A photoresistor is a passive component that changes resistance based on light intensity, making it slower but easier to use. A photodiode is an active semiconductor with a P-N junction that converts light into current, offering much faster response times for high-speed applications." } }, { "@type": "Question", "name": "Is a photoresistor an analog or digital component?", "acceptedAnswer": { "@type": "Answer", "text": "A photoresistor is fundamentally an analog component. Its resistance changes continuously in response to varying light levels. However, when paired with a microcontroller like an Arduino and a voltage divider, its analog signal can be easily converted into digital data." } }, { "@type": "Question", "name": "What are the main types of photoresistors?", "acceptedAnswer": { "@type": "Answer", "text": "Photoresistors are primarily categorized into intrinsic and extrinsic types. Intrinsic photoresistors use pure semiconductors like silicon, while extrinsic types use doped materials to detect longer wavelengths, such as infrared light, making them ideal for specialized sensors." } }, { "@type": "Question", "name": "How is a photoresistor used in smart home circuits?", "acceptedAnswer": { "@type": "Answer", "text": "In modern IoT and smart home systems, photoresistors act as ambient light sensors. They automatically trigger actions like turning on outdoor security lights, adjusting indoor smart bulb brightness, or activating motorized blinds when sunlight reaches a specific threshold." } } ] }, { "@type": "HowTo", "name": "How to Use Multimeter to Detect the Quality of Photoresistor", "step":[ { "@type": "HowToStep", "name": "Measure the dark resistance", "text": "Use a black piece of paper to cover the light-transmitting window of the photoresistor. At this time, the pointer of the multimeter remains basically unchanged, and the resistance value is close to infinity. The larger the value, the better the performance of the photoresistor. If this value is very small or close to zero, it means that the photoresistor has been burnt through and damaged and can no longer be used." }, { "@type": "HowToStep", "name": "Measure the bright resistance value", "text": "Point a light source to the light-transmitting window of the photoresistor. At this time, the pointer of the multimeter should have a large amplitude swing, and the resistance value is significantly reduced. The smaller the value, the better the photoresistor performance. If this value is large or even infinite, it indicates that the internal open circuit of the photoresistor is damaged and can no longer be used." }, { "@type": "HowToStep", "name": "Test intermittent light response", "text": "Align the light-transmitting window of the photoresistor with the incident light, and use a small piece of black paper to shake the upper part of the light-shielding window of the photoresistor to make it receive light intermittently. At this time, the pointer of the multimeter should swing left and right with the black paper. If the pointer of the multimeter always stops at a certain position and does not swing with the shaking of the paper, it means that the photosensitive material of the photoresistor has been damaged." } ] } ]}

Executive Summary: Potentiometers in 2026A potentiometer (or "pot") is a three-terminal variable resistor used to control voltage, current, and signal processing in electronic circuits. While traditional mechanical pots remain vital for audio and industrial controls, 2026 trends favor high-precision Digital Potentiometers (DigiPots) and MEMS-based sensors for IoT and robotics applications. This guide covers the latest classification standards, modern applications, and essential maintenance tips for optimal circuit performance.Ⅰ. What is a Potentiometer? (2026 Overview)A potentiometer is a critical three-terminal passive electronic component that functions as an adjustable voltage divider. Ideally suited for applications requiring user-generated input or position sensing, it consists of a resistive element (track) and a sliding wiper. If only two terminals are configured (one end and the wiper), it functions as a variable resistor or rheostat. While the core mechanical construction of potentiometers remains consistent, modern 2026 manufacturing has introduced durable conductive plastics and cermet materials to extend lifecycle and precision.Figure 1: Potentiometer Basics and Modern ClassificationsⅡ. How are Potentiometers Classified?Potentiometers are primarily classified by their movement mechanism (Linear vs. Rotary) and their control method (Analog Mechanical vs. Digital). Understanding these distinctions is crucial for selecting components for 2026-era PCB designs.Table 1. Industry Standard Potentiometer Classifications (2026)Potentiometer TypeClassification Criteria & Modern StandardsBy Resistor MaterialElectrical performance relies on the track material. Common types include wire wound (high power), synthetic carbon film (consumer audio), metal glass glaze, and conductive plastic (high durability >1M cycles). Specialized types use metal foil or metal oxide film for precision aerospace applications.By Working Environment Selected based on IP ratings and stress factors: High-precision, high-resolution, high-power, or high-temperature variants. Modern sealed potentiometers are essential for automotive and outdoor IoT sensors.By Adjustable ResistanceIncludes fully adjustable (user interface), semi-adjustable (trimpots for calibration), and fine-adjustment types. Non-contact options (Hall Effect, Photo-electric) are gaining market share in 2026 to eliminate mechanical wear and "wiper noise."By Construction MechanicsRotary: Standard rotation is 270°–300°. Multi-turn: Uses a worm gear for 10-20 turns, vital for precision calibration.Linear Slider: Standard in audio mixing consoles for visual feedback of levels (faders). By Gang Number Single Gang: Controls one circuit.Dual/Ganged: Two pots on a single shaft, standard for stereo audio volume control to maintain channel balance.By Resistance Taper (Law)Linear (Type B): Resistance changes proportionally to angle. Used for voltage division.Logarithmic (Type A/Audio): Resistance changes logarithmically to match human hearing. Essential for volume controls.By Actuation MethodManual: Hand-turned knobs or sliders.Motorized: Equipped with a servo motor for remote control and "flying fader" automation in studio consoles. Ⅲ. Detailed Guide: Common Types & ApplicationsSelecting the right potentiometer requires understanding the trade-offs between mechanical endurance, noise levels, and precision.3.1 Breakdown of Key Potentiometer VarietiesRheostat (Variable Resistor)A rheostat functions strictly as a two-terminal variable resistor used to control current. While historically significant, in 2026, the term "rheostat" is considered legacy. Modern efficiency standards prefer PWM (Pulse Width Modulation) for current control over resistive rheostats, which dissipate excess energy as heat. However, they remain useful in simple educational circuits or rugged high-power calibration scenarios. Rotary PotentiometersThe rotary potentiometer is the most ubiquitous interface component. It features a resistive track (Carbon or Cermet) and a wiper connected to a rotating shaft. Key Specs: Typical tolerance is 10%-20%. Rotation is usually 270°. 2026 Applications: Smart home dial interfaces, car audio amplifiers, light dimmers (triac control), and older telecommunication equipment. Logarithmic (Audio) PotentiometersAlso known as "Audio Taper" pots. The resistance changes logarithmically to mirror the Weber-Fechner law of human hearing. At the start of rotation, resistance changes slowly; as the angle increases, the resistance shifts rapidly. This ensures that volume adjustments sound natural and linear to the human ear. Linear Potentiometers (Faders)In linear potentiometers (slide pots), the resistance varies directly with the physical distance the slider moves. They are indispensable in audio mixing consoles (EQ, Faders) because they provide immediate visual feedback of the setting. They are also used for precise voltage division in test equipment and battery internal resistance measurements. Digital Potentiometers (DigiPots)The 2026 Standard: Digital potentiometers are CMOS integrated circuits that replace mechanical wipers with digital switching networks. Controlled via protocols like I2C or SPI, they offer vibration immunity, zero mechanical wear, and programmable precision. Use Cases: Programmable gain amplifiers (PGAs), sensor calibration, LCD contrast control, and smart IoT devices where physical knobs are unnecessary. Membrane (Soft) PotentiometersConstructed by printing carbon/graphite onto a flexible substrate. When pressed, the top layer contacts the bottom resistive track. These are ultra-low profile and widely used in modern wearables, medical devices, and robotics tactile sensors. While they have lower accuracy than wirewound types, their form factor is unmatched for compact designs. Wirewound PotentiometersKnown for high power handling and thermal stability. A resistance wire is wrapped around an insulating core. Pros: High precision, high temperature tolerance. Cons: "Zipper noise" (resolution steps) and inductance issues at high frequencies. 3.2 Critical Application: Potentiometric Position SensorsPotentiometers remain one of the most cost-effective methods for measuring displacement in industrial machinery.3.2.1 Resistive Position SensorsThese function as passive transducers. By applying a stable reference voltage across the fixed terminals, the voltage at the wiper becomes directly proportional to the shaft's angle or linear position. They are widely used in joystick controls, valve positioning, and robotics joint feedback.Figure 2. Simple Position Sensor Circuit 3.2.2 Capacitive Position Sensors (Non-Contact Alternative)For environments where mechanical wear is a concern, capacitive sensors are the superior 2026 choice. They measure position by detecting changes in capacitance between a sensor plate and the target object. These are dominant in high-precision semiconductor manufacturing, touchscreens, and fluid level sensing where physical contact is impossible.Ⅳ. Best Practices: How to Use Potentiometers SafelyTo ensure longevity and signal integrity in your circuits, adhere to these maintenance and installation guidelines:Chemical Safety: Avoid exposing polycarbonate synthetic resin pots to ammonia, ketones, or high-acid chemicals, which degrade the housing.Flux Management: Do not use water-compatible fluxes. Poor quality soldering can lead to oxidation, causing "scratchy" audio or open circuits.Soldering Temp: Prevent heat damage. Pin terminals: 235°C ±5°C. Wire terminals: 350°C ±10°C. Keep solder >1.5mm from the body.Internal Contamination: Ensure no flux enters the internal mechanism during soldering to prevent contact noise.Voltage vs. Current: Potentiometers are designed for Voltage Division. Avoid using them as Rheostats (current limiters) for high loads, as the wiper contact resistance cannot handle high current.Moisture Control: Prevent condensation. In humid environments (like marine audio), use sealed or IP67-rated potentiometers.Mechanical Installation: Do not overtighten mounting nuts. For slide pots, ensure screw length doesn't penetrate the casing and jam the fader.Knob Assembly: Support the back of the shaft when pushing on knobs to prevent internal wiper collapse.Temperature Effects: Lubricant viscosity changes with temperature. For sub-zero applications, specify low-temperature grease to maintain smooth rotation.Signal Interference: Keep shafts/sliders short to minimize acting as an antenna for EMI (Electromagnetic Interference).Thermal Derating: Carbon film power ratings drop above 70°C. Ensure adequate ventilation. Ⅴ. Advanced FAQs and Industry Trends5.1 What are the primary potentiometer types?The industry divides them into Linear (Slide) and Rotary types. A third category, Digital Potentiometers (DigiPots), is now standard for automated systems, while Membrane "Soft Pots" serve ultra-thin form factors.5.2 Quick-Fire FAQsFrequently Asked Questions (2026 Updated)1. What is the main function of a potentiometer?It acts as a variable voltage divider to measure EMF, control volume/gain, or sense position. In 2026, it is also a key component in Human-Machine Interfaces (HMI). 2. What are the top 3 modern applications?User Interface: Volume and tone control in audio gear.Robotics: Position feedback servos (servo motors).Industrial: Linear displacement sensors in injection molding machines. 3. How does a potentiometer differ from a rotary encoder?Potentiometers are absolute position sensors (they know where they are on power-up) but have limited rotation. Encoders are digital, have infinite rotation, but typically require homing (calibration) on startup. 4. Why do audio pots use a logarithmic taper?Because human hearing is non-linear. A logarithmic taper matches the ear's sensitivity, creating a smooth perceived increase in volume.{ "@context": "https://schema.org", "@type": "TechArticle", "headline": "Potentiometer Ultimate Guide 2026: Types, Applications, and Selection", "datePublished": "2020-06-08", "dateModified": "2026-01-09", "description": "A comprehensive engineering guide to Potentiometers in 2026. Covers Linear vs Rotary, Digital Potentiometers, wiring diagrams, and maintenance tips for modern electronics.", "articleBody": "A potentiometer is a three-terminal resistor with a sliding or rotating contact that forms an adjustable voltage divider...", "mainEntity": { "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "What are the main types of potentiometers?", "acceptedAnswer": { "@type": "Answer", "text": "The three main categories are Rotary Potentiometers (knobs), Linear Potentiometers (sliders/faders), and Digital Potentiometers (DigiPots) which use ICs for control." } }, { "@type": "Question", "name": "What is the difference between a potentiometer and a rheostat?", "acceptedAnswer": { "@type": "Answer", "text": "A potentiometer uses three terminals to divide voltage. A rheostat uses only two terminals (one fixed, one wiper) to restrict current. Modern circuits prefer potentiometers or PWM over rheostats for efficiency." } }, { "@type": "Question", "name": "Where are potentiometers used in 2026?", "acceptedAnswer": { "@type": "Answer", "text": "They are used in audio volume controls, robotic arm position sensing, industrial joystick controls, and as digital calibration trimmers in IoT devices." } } ] }}