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IntroductionWhat is RS485?MaterialsMAX485 pinoutHalf duplex operationHere is how the program worksFull duplex operationHalf duplex operation codeFull duplex codeIntroductionIn digital computer communication between two computers can be made using either parallel or serial method. In parallel communication separate line is dedicated for a one-bit information to transfer. This communication is fast and easy, but it requires a lot of wires at least as many as the number of bits need to be sent in parallel. For example, to transfer a 64-bit data from one device to another, 64 data lines will be required which is impractical in embedded systems. The alternative method to transfer data is to use serial communication. In serial communication one bit at a time is transferred from one device to another one. While this method solves the wiring problem it has a lot of other problems such as bandwidth, data lagging, complex protocol, and electrical standards. There are lot of different methods to do serial communication while one method is good in one situation another one is better in another situation. In this article we will discuss RS485 communication protocol which is one of the many available serial communication methods.Materials1MAX485 module2STM32 F401CDU6What is RS485?An industry specification called RS-485 outlines the physical layer and electrical interface for point-to-point electrical device communication. RS485 is the industrial standard for communication that defines the electrical interface and physical layer for point-to-point communication. RS485 is a robust communication system it can support multiple devices on a single bus, works in a noisy environment as well and requires a maximum of 4 lines.RS485 was first developed in 1983 and has since been used in many industrial applications because of its robustness and simplicity. It has the ability to transmit data over long distances while at the same time it is cheap, thus engineers are using it in all sorts of applications such as automotive, manufacturing, and theater spaces. Nowadays almost all motor controllers, VFDs and manufacturing machines will have a port available for RS485.RS485 is actually a standard that defines the electrical characteristics of the transmitters and receivers for communication protocols. RS482 uses two lines usually called A and B which must be balanced and differential. It means that the two lines must have same impedance, nearly same length and must be differential. The key features of RS485 communication are given belowMultipoint operation10 Mbps data transfer rate at 40 feet lengthMaximum cable length is 4000 feetRS485 works both in half duplex as well full duplex mode. In half duplex mode one device can either transmit or receive data at a time. While in full duplex mode, a device can transmit and receive data at the same time. Having more than one device on a bus can cause problem when two or more devices transmit data at the same time. Therefore, software control is necessary to ensure only one device transmit data at a time.RS485 is the physical layer of communication in the OSI model. It means this layer can be used as a base for other protocols such as UART which in most application people use because UART is an asynchronous communication protocol that does not require any clock signal which make it very easy to use. In this article we will demonstrate how RS485 can be used between two STM32 microcontrollers to communicate and exchange data. We will be using MAX485 module which is an easily available RS485 module. MAX485 pinoutRO → Receiver outputRE → Receiver enableDE → Data enableDI → Data inputVCC → Input voltageGND → GroundA, B → RS485 differential linesHalf duplex operationIn half duplex operation either data can be received or transmitted at a time. Both operations cannot be done at the same time. MAX485 has data flow control pins called DE and RE which puts the module in receiver mode or in transmit mode. Making them low puts the module in receiving mode while making them high puts the device in transmitter mode.In CubeMX the microcontroller of our choice is selected which in our case is STM32 F401CDU6. In connectivity UART1 should be enabled with 115200 bps baud rate. Other necessary settings are given below.RCC → Crystal/Ceramic ResonatorSYS → Debug → Serial WireClock Configuration → HCLK → 84 MHzClock Configuration → PLL Source Mux → HSEGPIO A7 is set as outputHere is how the program worksThe setup has two microcontrollers. We will call one side as A and the other side as B. When a user presses the user key on A STM32 microcontroller it will send the information to the B microcontroller via RS485. The receiving B microcontroller will switch on the onboard LED and will responds with an OK message. The OK message will blink the led on A microcontroller twice. Similarly, when the user presses key on B microcontroller it will transmit a message to A microcontroller and turns on the onboard LED and will responds with an OK message. The OK message will blink LED on B microcontroller twice. Similarly pressing the button again will do the same except this time it will turn off the LED.Full duplex operationIn full duplex operation data can be received or transmitted at the same time. Both operations can be done at the same time. In this mode two MAX485 modules will be required at each end and overall, 4 MAX485 modules will be used. It means that the two MAX485 modules will be constantly in receiving mode while the other two will constantly in transmission mode. MAX485 has data flow control pins called DE and RE which puts the module in receiver mode or in transmit mode. We will put the data control pins of two module as high while put the data control pins of other two module low. The configuration is shown below.The program works the same way as it was working in the half duplex mode however, this time the transmitted and received by MCUs at the same time.Half duplex operation code#include "main.h" UART_HandleTypeDef huart1; /* USER CODE BEGIN PV */int8_t R_Data[1] = {0};int8_t T_Data[1] = {69};/* USER CODE END PV */ /* Private function prototypes -----------------------------------------------*/void SystemClock_Config(void);static void MX_GPIO_Init(void);static void MX_USART1_UART_Init(void); int main(void){ HAL_Init(); SystemClock_Config(); MX_GPIO_Init(); MX_USART1_UART_Init(); /* USER CODE BEGIN 2 */ HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); //Put RS485 module in receiving mode HAL_GPIO_WritePin(GPIOC, GPIO_PIN_13, GPIO_PIN_RESET); //Turn Off LED pin while (1) { HAL_UART_Receive(&huart1, R_Data, 1, 10); // If button is pressed on the other MCU if(R_Data[0] == 83) { HAL_GPIO_TogglePin(GPIOC, GPIO_PIN_13); //Toggle LED pin HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); //Put RS485 module in transmission mode HAL_UART_Transmit(&huart1, T_Data, 1, 10); //Send acknowledgment HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); //Put RS485 module in transmission mode R_Data[0] = 0; } // If OK message is receive if(R_Data[0] == 69) { if (HAL_GPIO_ReadPin(GPIOC,GPIO_PIN_13)) { HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); } else { HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); } R_Data[0] = 0; } // Button is pressed if(HAL_GPIO_ReadPin(GPIOA, GPIO_PIN_0)) { HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); //Put RS485 module in transmission mode T_Data[0] = 83; HAL_UART_Transmit(&huart1, T_Data, 1, 10); T_Data[0] = 69; HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); //Put RS485 module in Receiving mode } } /* USER CODE END 3 */}Full duplex code#include "main.h" UART_HandleTypeDef huart1; /* USER CODE BEGIN PV */int8_t R_Data[1] = {0};int8_t T_Data[1] = {69};/* USER CODE END PV */ /* Private function prototypes -----------------------------------------------*/void SystemClock_Config(void);static void MX_GPIO_Init(void);static void MX_USART1_UART_Init(void); int main(void){ HAL_Init(); SystemClock_Config(); MX_GPIO_Init(); MX_USART1_UART_Init(); /* USER CODE BEGIN 2 */ HAL_GPIO_WritePin(GPIOC, GPIO_PIN_13, GPIO_PIN_RESET); //Turn Off LED pin while (1) { HAL_UART_Receive(&huart1, R_Data, 1, 10); // If button is pressed on the other MCU if(R_Data[0] == 83) { HAL_GPIO_TogglePin(GPIOC, GPIO_PIN_13); //Toggle LED pin HAL_UART_Transmit(&huart1, T_Data, 1, 10); //Send acknowledgment R_Data[0] = 0; } // If OK message is receive if(R_Data[0] == 69) { if (HAL_GPIO_ReadPin(GPIOC,GPIO_PIN_13)) { HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); } else { HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_SET); HAL_Delay(500); HAL_GPIO_WritePin(GPIOA, GPIO_PIN_8, GPIO_PIN_RESET); } R_Data[0] = 0; } // Button is pressed if(HAL_GPIO_ReadPin(GPIOA, GPIO_PIN_0)) { T_Data[0] = 83; HAL_UART_Transmit(&huart1, T_Data, 1, 10); T_Data[0] = 69; } } /* USER CODE END 3 */}
Victoria On 2022-10-26
Introduction The rectifier diode is a semiconductor device that converts AC into DC. Usually it contains a PN junction with two terminals, a positive electrode and a negative electrode. The most important characteristic is unidirectional conductivity. In electronic circuits, its breakdown voltage is high, the reverse leakage current is small, and the high temperature performance is good. Generally, it can be made of materials such as semiconductor germanium or silicon. In addition, high-voltage and high-power rectifier diodes are made of high-purity single crystal silicon (it is easy to reverse breakdown when there is more doping). This kind of device has a large junction area and can pass a large current (up to thousands of amperes), but the operating frequency is not high, generally below tens of KHz. Rectifier diodes are mainly used in various low-frequency half-wave rectifier circuits. If require full-wave rectification, several diodes need to be connected to form a rectifier bridge. What is a Rectifier? (AC to DC) Catalog Introduction Ⅰ Common Parameters Ⅱ Rectifier Diodes Selection Ⅲ Rectifier Common Failures Ⅳ Rectifier Diodes Detection Ⅴ Rectifier Diode Replacement 5.1 Replacing Rules 5.2 Commonly Used Rectifier Models List Ⅵ Rectifier Diode Circuit Types 6.1 Half-Wave Rectifier Circuit 6.2 Full-Wave Rectifier Circuit 6.3 Bridge Rectifier Circuit Ⅶ High-frequency Rectifier Diodes Ⅷ FAQ Ⅰ Common Parameters The rectifier diode uses the unidirectional conductivity of the PN junction to convert alternating current into pulsating direct current. Rectifier diodes have a large leakage current, and most of them are diodes packaged with surface mount materials. The parameters of the rectifier diode include the maximum rectifier current, which refers to the maximum current value allowed by the rectifier diode for long-term operation. It is the main parameter of the rectifier diode and the main basis for the option of the rectifier diode. Except it, other important parameters are introduced here.(1) Maximum average rectified current IF: It refers to the maximum forward average current allowed to pass through the diode during long-term operation. The current is determined by the PN junction area and the heat dissipation conditions. It should be noted that the average current passing through the diode cannot be greater than this value, and has heat dissipation.(2) Maximum reverse working voltage VR: It refers to the maximum reverse voltage allowed to be applied across the diode. If it is greater than this value, the reverse current (IR) will increase sharply, and the unidirectional conductivity of the diode will be destroyed, causing reverse breakdown. Usually take half of the reverse breakdown voltage VB as VR.(3) Maximum reverse current IR: It is the reverse current allowed to flow through the diode under the highest reverse working voltage. This parameter reflects the quality of the unidirectional conductivity of the diode. Therefore, the smaller the current value, the better the diode quality.(4) Breakdown voltage VB: It refers to the voltage value at the sharp bend point of the reverse volt-ampere characteristic curve of the diode. When the reverse is a soft characteristic, it refers to the voltage value under a given reverse leakage current condition.(5) The highest operating frequency fm: It is the highest operating frequency of the diode under normal conditions. It is mainly determined by the junction capacitance and diffusion capacitance of the PN junction. If the operating frequency exceeds fm, the unidirectional conductivity of the diode will not be well reflected.(6) Reverse recovery time trr: It refers to the reverse recovery time under the specified load, forward current and maximum reverse transient voltage.(7) Zero-bias capacitor CO: It refers to the sum of the capacitance of the diffusion capacitance and the junction capacitance when the voltage across the diode is zero. It is worth noting that, due to the limitation of the manufacturing process, even the same type of diode has a large dispersion of its parameters. The parameters given in the manual are often within a range. If the test conditions change, the corresponding parameters will also change. For example, the IR of the 1N5200 series silicon plastic rectifier diode measured at 25°C is less than 10uA, and at 100°C IR becomes less than 500uA. Ⅱ Rectifier Diodes Selection Rectifier diodes are generally planar silicon diodes, which are used in various power rectifier circuits. When selecting a rectifier diode, the parameters such as its maximum rectifier current, maximum reverse working current, cut-off frequency and reverse recovery time should be mainly considered.The rectifier diode used in the ordinary series stabilized power supply circuit does not require high reverse recovery time of the cut-off frequency. The rectifier diode with the maximum rectified current and maximum reverse working current should meet the requirements of the circuit.The rectifier diode used in the rectifier circuit of the switching regulated power supply and the pulse rectifier circuit should be a rectifier diode with a higher operating frequency and shorter reverse recovery time (such as RU series, EU series, V series, 1SR series, etc.) or select fast recovery diodes, or Schottky rectifier diode. Ⅲ Rectifier Common Failures (1) Inadequate lightning protection and poor overvoltage protection. The rectifier device is not equipped with lightning protection and overvoltage protection devices. Or insufficient routine maintenance of the equipment.(2) Poor operating conditions. In the indirect drive generator set, because the calculation of the speed ratio is incorrect or the ratio of the diameters of the two belt pulleys does not meet the requirements of the speed ratio, the generator runs at a high speed for a long time, so the rectifier is at a higher voltage for a long time. It accelerates the rectifier aging, and was damaged by premature breakdown.(3) Poor operation management. The load failure or diode breakdown doesn’t fixed in time.(4) Poor equipment installation or manufacturing process. The generator set has been operating under large vibration for a long time, which affects the rectifier tube operation. At the same time, because the generator set speed is unstable, the working voltage of the rectifier tube also fluctuates, which greatly accelerate the aging and damage of the rectifier tube.(5) The specifications and models of the rectifier tube do not match. When replacing a new rectifier tube, wrongly replace the tube whose working parameters do not meet the requirements or the wiring is wrong, causing the rectifier tube to breakdown and damage.(6) The safety margin of the rectifier tube is too small. The overvoltage and overcurrent safety margin of the rectifier tube is too small, so that the rectifier tube cannot withstand the overvoltage or the peak value of the overcurrent transient process that occurs in the generator excitation circuit and is damaged. Figure 1. Diode as Rectifier Symbol Ⅳ Rectifier Diodes Detection Here is a more general and simple method. Remove all the rectifier diodes in circuit, use the 100×R or 1000×R ohm range of a multimeter to measure the two lead wires of the rectifier diode (adjust and test twice). If the resistance values measured twice are very different, for example, the resistance value is as high as a few hundred kΩ to infinity, or the resistance value is only a few hundred Ω or less, indicating that the diode is good (except under special circumstances). If the resistance value measured twice is almost the same and the resistance value is very small, it means that the diode has been broken down and cannot be used. In addition, if the resistance values measured twice are both infinite, it means that the diode has been internally disconnected and cannot be used. Ⅴ Rectifier Diode Replacement 5.1 Replacing Rules After the rectifier diode is damaged, you should replace with the same model or another model with the same parameters.Generally, rectifier diodes with high withstand voltage (reverse voltage) can be substituted for rectifier diodes with low withstand voltage, while rectifier diodes with low withstand voltage cannot be replaced with rectifier diodes with high withstand voltage. A diode with a high rectification current value can be substituted for a diode with a low rectification current value, while a diode with a low rectification current value cannot be substituted for a diode with a high rectification current value. 5.2 Commonly Used Rectifier Models List Material Model Reverse Voltage Operation (peak) Average Rectified Current Silicon Rectifier Diode 1N4001 50V 1A (Ir=5uA,Vf=1V,Ifs=50A) 1N4002 100V 1A 1N4003 200V 1A 1N4004 400V 1A 1N4005 600V 1A 1N4006 800V 1A 1N4007 1000V 1A 1N4148 75V 4PF, Ir=25nA,Vf=1V 1N5391 50V 1.5A (Ir=10uA,Vf=1.4V,Ifs=50A) 1N5392 100V 1.5A 1N5393 200V 1.5A 1N5394 300V 1.5A 1N5395 400V 1.5A 1N5396 500V 1.5A 1N5397 600V 1.5A 1N5398 800V 1.5A 1N5399 1000V 1.5A 1N5400 50V 3A (Ir=5uA,Vf=1V,Ifs=150A) 1N5401 100V 3A 1N5402 200V 3A 1N5403 300V 3A 1N5404 400V 3A 1N5405 500V 3A 1N5406 600V 3A 1N5407 800V 1A (Ir=5uA,Vf=1V,Ifs=50A) 1N5408 1000V 1A Ⅵ Rectifier Diode Circuit Types The power grid supplies users with alternating current, and various electrical devices require direct current. Rectification is the process of converting AC into DC. Utilizing the device with unidirectional conductivity, the current of alternating direction and magnitude can be converted into direct current. The following introduces three main rectifier circuits composed of crystal diodes. 6.1 Half-Wave Rectifier Circuit Figure 2. Half-Wave Rectifier Circuit The figure shows the simplest rectifier circuit. It is composed of power transformer B, rectifier diode D and load resistor Rfz. The transformer transforms the voltage into the required alternating voltage e2, and then D transforms the AC into pulsating DC.The transformer threshold voltage e2 is a sine wave voltage whose direction and magnitude change with time, and its waveform is shown in Figure (a). In the 0~K time, e2 is a positive half cycle, that is, the upper end of the transformer is positive and the lower end is negative. At this time, the diode is in forward conductive conduction, and e2 is added to the load resistor Rfz through it. Within π~2π, e2 is in negative half cycle, the lower end of the transformer secondary is positive, and the upper end is negative. At this time, D bears the reverse voltage and does not conduct, and there is no voltage on Rfz. In the time of π~2π, the process of 0~π time is repeated, and in the time of 3π~4π, the process of π~2π time... half-cycle through Rfz, a single right direction voltage is obtained on Rfz (up positive and lower negative), as shown in Figure (b), which achieves the purpose of rectification. But the load voltage Usc, and the load current also changes with time, so it is usually called pulsating DC. Figure 3. Half-Wave Rectifier Wave This rectification method of removing the first half week and leaving half a week is called half wave rectification. It is not difficult to note that the half-wave rectification is at the expense of consuming half of the AC in circuit, and the current utilization rate is very low. According to it, half-wave rectifier diode is commonly used in high voltage and small current occasions, and is rarely used in general radio devices. 6.2 Full-Wave Rectifier Circuit Figure 4. Full-Wave Rectifier Circuit If some adjustments are made to the structure of the rectifier circuit, a full-wave rectifier circuit that can be obtained. The figure above is the electrical schematic diagram of the full-wave rectifier circuit.The full-wave rectifier circuit can be regarded as a combination of two half-wave rectifier circuits. A tap needs to be drawn in the middle of the secondary coil of the transformer to divide the secondary coil into two symmetrical windings, so as to get two voltages e2a and e2b of equal size but opposite polarity to form two energized circuits.The working principle of the full-wave rectifier circuit can be illustrated by the waveform diagram. Between 0 and π, e2a is a positive voltage to Dl, D1 is turned on, and a up positive and down negative voltage is obtained on Rfz. e2b is a reverse voltage to D2, and D2 is not conductive (see Figure(b) ). In the time of π-2π, e2b is a positive voltage to D2, D2 is turned on, and the voltage obtained on Rfz is still up positive and down negative voltage, therefore e2a is a reverse voltage to D1, and D1 is not conductive (see figure (c). Figure 5. Full-Wave Rectifier Circuit Wave Repeated this way, because the two rectifier elements D1 and D2 conduct electricity in turn, the result is that the load resistor Rfz has the same direction of current at the positive and negative half cycles, as shown in Figure(b). This is full-wave rectification, which not only uses the positive half-cycle, but also cleverly uses the negative half-cycle. Full-wave rectifier greatly improves the rectification efficiency. Figure 6. Full-Wave Rectifier Circuits This circuit requires the transformer to have a secondary center tap that makes the two ends symmetrical, which brings a lot of trouble to the production. In addition, in this circuit, the maximum reverse voltage that each rectifier diode can withstand is twice the maximum value of the transformer secondary voltage, so diodes should withstand higher voltages. 6.3 Bridge Rectifier Circuit Figure 7. Bridge Rectifier Circuit The bridge rectifier circuit is the most used rectification circuit. It has the advantages of a full-wave rectifier circuit as long as two diode ports are connected to form a bridge structure, so its shortcomings are overcome to a certain extent.The bridge rectifier circuit is as follows: Figure 8. Bridge Rectifier Circuit (a) When e2 is a positive half cycle, D1, D3 and the direction voltage, D1, D3 are turned on; D2, D4 are applied with reverse voltage, they are turned off. E2, Dl, Rfz, and D3 are energized a loop in the circuit. On Rfz, a positive and negative half-wave washing voltage is formed. When e2 is a negative half cycle, a positive voltage is applied to D2 and D4, and they are turned on; Apply reverse voltage to D1 and D3, they are cut off. E2, D2Rfz, and D4 are energized a loop in the circuit, and the other half-wave rectified voltage is also formed on Rfz. Figure 9. Bridge Rectifier Circuit (b) If repeated, a full-wave rectified voltage at Rfz is made. The waveform diagram is the same as the full-wave rectifier. It is not difficult to see from the figure that the reverse voltage of each diode in the bridge circuit is equal to the maximum value of the secondary voltage of the transformer, which is half smaller than the full-wave cleaning circuit. Ⅶ High-frequency Rectifier Diodes The rectifier diode in the switching power supply must have the characteristics of low forward voltage reduction and fast recovery, and should also have sufficient output power. The following three types of high-frequency diodes can be used: fast recovery rectifier, ultra-fast recovery rectifier, and Schottky diode rectifier.Fast recovery and ultra-fast recovery rectifier diodes have moderate and high forward voltage drop, and the range is from 0.8 to 1.2V. These two types of rectifier diodes also have higher cut-off voltage parameters. Therefore, they are particularly suitable for use in low-power auxiliary power circuits with output voltages around 12V.Compared with general rectifier diodes, the reverse recovery time difference between fast recovery rectifier diodes and ultra-fast recovery rectifier diodes is reduced to the nanosecond level, thus greatly improving the efficiency of the power supply. According to experience, when choosing a fast recovery rectifier diode, its reverse recovery time should be at least 1/3 of the rise time of the switching transistor. These two kinds of rectifier diodes also reduce the switching voltage spike, because it will affect the ripple of the output DC voltage.Whether fast recovery rectifier diodes and ultra-fast recovery rectifier diodes used in switching power supplies need a heat sink, which depends on the maximum power of the circuit. Under normal circumstances, the allowable junction temperature is 175°C during manufacture. The manufacturer has a technical parameters provided for the designer to calculate the maximum output operating current, voltage, and case temperature. Even under the action of a large forward current, the forward voltage drop of Schottky rectifier diodes is very low, only about 0.4V. Moreover, as the junction temperature increases, its forward voltage drop decreases. Therefore, Schottky rectifier diodes are particularly suitable for low-voltage output circuits around 5V. Its reverse recovery time is negligible, because this device is a semiconductor device with majority carrier. During the switching process of the device, there is no need to remove the stored charge of the minority carrier.Schottky rectifier diodes have two major shortcomings: First, the reverse cut-off voltage tolerance is low, about 100V; second, the reverse leakage current is large, making the device more susceptible to have heat breakdown than other types of rectifier devices. Of course, these shortcomings can also be overcome by adding a transient overvoltage protection circuit and appropriately controlling the junction temperature. Ⅷ FAQ 1. How does a rectifier diode work?A rectifier is a device that converts an Alternating Current (AC) into a Direct Current (DC) by using one or more contact diodes. ... In simple words, a diode allows current in just one direction. This unique property of the diode allows it to act sort of a rectifier by converting an alternating current to a DC source. 2. What is a function of rectifier diode?A rectifier diode is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC). 3. What is the function of diode in rectifier circuit?A characteristic of diodes is that current flows (forward direction) or current does not flow (reverse direction) depending on the direction of applied voltage. This works to convert alternating current (AC) voltage to direct current (DC). 4. Which is used as rectifier?We know that the core use of rectifier is to convert AC current into DC current. The rectifier consists of semiconductor diodes to do this function. 5. What is the limitation of a diode rectifier?Disadvantages of Full Wave Bridge RectifierIt needs four diodes. The circuit is not suitable when a small voltage is required to be rectified. It is because, in this case, the two diodes are connected in series and offer double voltage drop due to their internal resistance. 6. What is the ideal rectifier diode efficiency?It is the ratio of DC output power to the AC input power. The rectifier efficiency of a full-wave rectifier is 81.2%. 7. What is a fast recovery rectifier?Definition: Fast Recovery Diode is a semiconductor device which possesses short reverse recovery time for rectification purpose at high frequency. A quick recovery time is crucial for rectification of high-frequency AC signal. Diodes are mostly used in rectifiers because they possess ultra-high switching speed. 8. Which diode is fast recovery diode?FRD stands for fast recovery diodes. They offer high-speed support and generally have a trr of approximately 50 to 100 ns. With a VF of approximately 1.5V, it is rather large when compared to general rectifying diodes. Another generic term for the FRD type would be a “High-speed Diode.” 9. What is ultra fast recovery diode?A fast diode is a faster-than-standard current rectifier. ... A fast rectifier typically recovers ten times faster than a standard rectifier, and an ultrafast designation is usually applied to rectifiers designed to beat the standard rectifier recovery by being more than fifty times faster. 10. What is the difference between a Schottky diode and a rectifier diode?Schottky diode, also known as barrier diode is mainly used in low voltage circuits because the forward voltage drop of Schottky diode(Vf) is less than a rectifier diode. The forward voltage drop of a Schottky diode is typically in the range of . 25 to 0.5 V whereas the Vf of a rectifier diode is around 0.7 volts. 11. What is Schottky barrier rectifier?The Schottky diode or Schottky Barrier Rectifier is named after the German physicist Walter H. Schottky, is a semiconductor diode designed with a metal by the semiconductor junction. It has a low-forward voltage drop and a very rapid switching act. ... Actually, it is one of the oldest semiconductor devices in reality.
kynix On 2021-10-22
The laminate substrates, one of the most widely used carriers in RF module packaging. This method that combines the traditional laminate substrates technology with the integrated passive device technology (IPD) is a win-win solution that can achieve the best balance in cost, size, performance, and flexibility. The application of laminate substrates with IPD devices is discussed with two examples in this article. Catalog I. General Introduction II. Comparison of IPD and SMD(Surface Mounted Devices) and LTCC Discrete Device Circuits III. Application Examples IV. Conclusion FAQ I. General Introduction A wide range of packaging carrier technologies are available in radio frequency packages(hereinafter referred to as RF) and wireless products, including lead frames, laminate substrates, low-temperature co-fired ceramic (hereinafter referred to as LTCC), and silicon backplane. Because the increasing function has higher requirements for integration, also more demands put forward for the system-level packaging method (SiP). Lead frame substrate packaging technology has been greatly developed in the past few years, including etching inductors, adding passive devices to pins, stacking technology of chips, and so on. Frame substrates are the cheapest cost option, but higher functionality requires more wiring and more vertical space utilized, therefore framework package is rarely used in RF integration solutions. LTCC has been proven to be a high-performance substrate material that provides high integration due to its multi-layer structure, the high dielectric is constant, and high-quality factor inductance. The passive device can be embedded in LTCC, such as independent RCL or functional blocks containing RCL, so that SMT(surface mounted technology) devices require minimal planar space and improved electrical performance. Integration is the advantage of LTCC, however, warping, cracks, secondary reliability of substrate, and the whole supply chain structure (transfer of substrate during packaging) limit the LTCC, which makes it impossible to become a popular carrier substrate selection. Silicon substrate carriers, such as the chip-scale module package(CSMP) of STATS ChipPAC, have been widely used in wireless solutions requiring high integration, excellent electrical performance, and small profile coefficients. CSMP is an ideal packaging form of a fully integrated solution that can include RFIC and baseband IC. However, such integration is not the lowest cost and is not required for all RF and wireless devices. The above-mentioned reasons lead us to think of the laminate substrates, one of the most widely used carriers in RF module packaging. This method that combines the traditional laminate substrates technology with the integrated passive device technology (IPD) is a win-win solution that can achieve the best balance in cost, size, performance, and flexibility. The application of laminate substrates with IPD devices is discussed with two examples in this article. II. Comparison of IPD and SMD(Surface Mounted Devices) and LTCC Discrete Device Circuits RF modules need independent RCL or combined RCLs to implement functional blocks such as filters, diplexer, balun, which are usually the SMD or IPD. The traditional laminate substrate is not suitable for embedded passive devices, and high dielectric material lamination is limited by large cost. Spiral inductors can be designed inside the laminate substrate, but the inductance is limited. Therefore, laminate substrates are more likely to combine SMT with IPD, which has the advantages of cost, shape size, performance, and so on. It needs to trade-off when SMDs be used and when specific passive devices are designed into reasonable IPDs. For example, when a capacitor larger than 100.0pF is required, the use of SMT devices has the advantage of size and cost. In addition, SMT passive devices are generally recommended when a small number of decoupling capacitors or independent inductors and resistors are required in the design. The surface mount device can make full use of the Z direction of the occupied space while the IPD mainly uses the XY direction, the latter has very limited utilization of the Z height direction. Thus it is wise to use SMT devices when the surface area of the IPD devices exceeds the available space. In order to find the best balance between IPD and SMT devices, a curve describing the relationship between the device value and the area required by IPD is developed (Fig. 1) for design reference. Fig.1 Inductance and Capacitance of IPD fabricated on Silicon substrate Using silicon-based IPD technology, an 0201 SMD device (0.15mm2) can generate a 25.0nH inductance value or 50.0pF capacitance value. In other words, If the capacity is smaller than these two values, the external dimensions of the devices/circuits scheme are smaller than that of 0201 devices. IPD schemes are suitable for functional blocks for a variety of reasons. First, although the silicon-based IPD inductor also uses a spiral form, it can use smaller linewidth and isolation space. In addition, high-resistive silicon substrates are allowed to produce higher-quality inductors. As a result, the mass and shape coefficients of an IPD inductor are comparable to those of SMD devices. Second, small-capacity capacitors (in RF applications) are easier to build in IPD. Finally, comparing with connecting SMD devices with PCB, or internal connections to LTCC, the interconnect paths on silicon substrates are shorter. For an ultra-wideband (UWB) application filter, as an example, the existing LTCC filter size is 3.2mm × 2.5mm × 0.8mm, and if the same layout is used in IPD, the size will be 1.6mm × 1.0mm × 0.5mm (Figure 2). IPD filter has a thinner shape and its size has been reduced by five times. Fig.2 Size Comparison between LTCC Filter and IPD Filter Comparing with other cases, for filters (such as LPF or BPF), IPD can get five times smaller shapes; for unbalanced transformers, using IPD shape can be two times smaller. Another way is to use embedded inductors (inside laminates) and SMT capacitors to make filters, but in this way means occupying more space than LTCC or IPD, also including performance limitations. In addition, since the process of assembling a whole integrated functional block is split into two parts (PCB inductor and SMT capacitor), the package requirements must be stricter for the assembly processes. SMT devices have different sizes. In the RF module application, the most commonly used is 0201. Smaller 01005 devices have just appeared, but they are usually more expensive and have limited device value. These SMT devices are usually attached to the laminate using a high-speed mounting machine, which is then soldered back to the laminate. Fig. 3 An IPD are Bonded on A Laminated Substrate or Upside Down on It in an RF Module The IPD can be in the form of a bare chip or a convex device and then welded to the substrate by wire bonding or inversion (Fig. 3). The convex IPD chip and SMT device can be pasted by a high-speed mounting machine. After finished, the other chips can be directly placed on the substrate by wire bonding. III. Application Examples Example 1—GSM Matching Circuit In an RF receiver, matching circuits are needed to improve the performance of PA and LNA active circuits. These matching circuits include RCL devices. Considering cost and performance, these RCL devices can be removed from the chip and implemented in the form of SMD or IPD. We compare a client's GSM transport module with an out-of-chip adaptor. In this module, there are 73 passive devices for matching circuits and DC decoupling. If only SMD elements are used (assuming all devices can be 0201), the package size will be 11mm × 11mm. However, if some devices are implemented in the form of IPD, the size of the module can be significantly reduced (Table 1). Table.1 Package Size Comparsion between SMD and IPD+SMD IPD is very suitable for the low frequency (860MHz) and high frequency (1800MHz) adapters of GSM. In addition to some large capacity decoupling capacitors, 55 RCLs can be made in a smaller IPD network, which the package size can be only 7mm × 7 mm. In order to simplify, the complexity of routing is not taken into account in all examples. It should be noted that the IPD network is treated as an integrated chip because its shape coefficient and thickness are similar to that of an integrated circuit. IPD network is stacked with the transport chip, although it increases the thickness of the module, the IPD thickness is only 0.25mm, thus there is no obvious effect on the thickness increase (although it increases the thickness of the module when the IPD network stacked with the transport chip, there is no obvious effect on the thickness as the IPD thickness is only 0.25mm). Therefore, the IPD packaging stack saves space and can be stacked on top or bottom of another chip by wire bonding or flip-chip bonding. Example 2—GSM Balun Circuits In order to suppress the noise and improve the PA performance, differential output settings are often used for PA, thus a transformer is needed to convert the single-step terminal to the differential one. However, transformers that can be supplied by the industry have a fixed impedance transformer ratio, such as 50.0~100. 0 Ω transformers or 50.0~200. 0 Ω transformers. Most PAs have low output impedance to transmit high power, which requires a matching circuit between the transformer and PA, as shown in figure 5 (b). In this example, the output matching circuit and transformer function block of PA are used to demonstrate the effects of IPD technology. Fig.4 Package Comparison of Two Schemes There are GSM low frequency (860 MHz) and high frequency (1800 MHz) circuits in the application. Different frequencies have different matching circuits and transformers to convert a differential-terminal output to a single-step output (50.0Ω). In the existing form of the product, a customer uses a standard chip LTCC transformer with dimensions of 2.0 mm * 1.25 mm * 0.95 mm and 1.6 mm * 0.8 mm * 0.8 mm * 0. 6 mm. Because the standard transformer has 50.0Ωto 200.0Ωimpedance conversion and does not match the specific power amplifier output impedance, the module needs to be independent with a 4RCL device. The current LTCC + SMD solutions are shown in Table 2. Table.2 Size Comparsion between IPD and LTCC + SMD Because an IPD transformer can be designed to match any amplifier output impedance, there is no need to use a separate matching circuit (4 RCL) to each frequency band. In other words, the matching function can be embedded into the Balun transformer. The overall size of the IPD scheme is 2.5 mm2, which is about four times smaller than the size of the existing LTCC+SMD scheme. In addition, the matchers and transformer circuits are only about 0.25mm high, which is also thinner than discrete LTCC devices. Fig.5 (a) IPD Balun in the high and low frequency band of GSM, the sizes are 1.5mm*1.0mm and 1.0mm * 1.0mm, and Matching function has been embedded in Balun transformer. Figure 5 (b) The function-block solution of output matching circuit and transformer. IPD solution eliminates the use of SMD devices completely in matchers and transformer modules. It not only reduces the area by four times but also greatly cuts the cost of the packaging process. Because it is integrated into an IPD module instead of using a LTCC separator, balun transformer, and four RCLs, the effects of yield and process changes are improved. IV. Conclusion There have been many studies on the ideal solution of RF packaging in recent years, and the most important thing is to strike a balance between cost, volume, and performance. Although remarkable progress has been made in the lead frame technology, the performance of the LTCC substrate has been improved. The technology of IPD integration and laminate substrates is still the best considerate solution. Laminate substrates have low cost, high flexibility, mature supply chains, and fast manufacturing cycles. IPD can produce excellent RF functional blocks and can be mounted on laminate substrates as easily as chips or SMT devices. Combining laminate substrates with IPD provides a very broad range of RF solutions. The two GSM examples studied in this article are just illustrating the typical size reduction. This technology can also be used in RF circuits of mobile TV, GPS, WLAN, and WiMax devices. FAQ 1. What is RF and how it works? Radio frequency waves (RF) are generated when an alternating current goes through a conductive material. ... Frequency is measured in hertz (or cycles per second) and wavelength is measured in meters (or centimeters). Radio waves are electromagnetic waves and they travel at the speed of light in free space. 2. How do RF modules transmit data? An RF transmitter receives serial data and transmits it wirelessly through RF through its antenna connected at pin4. The transmission occurs at the rate of 1Kbps - 10Kbps. The transmitted data is received by an RF receiver operating at the same frequency as that of the transmitter. 3. How does RF transceiver work? RF transceiver module is used in a particular device where both the transmitter and receiver houses in a single module. Such devices transmit and receives RF signal, so that is named as RF Transceiver. ... The transmitter and Receiver parts in the RF transceivers called as RF Up converter and RF Down converter. 4.What is RF transmitter and receiver? RF signals travel in the transmitter and receiver even when there is an obstruction. It operates at a specific frequency of 433MHz. RF transmitter receives serial data and transmits to the receiver through an antenna which is connected to the 4th pin of the transmitter. 5. Is RF dangerous? RF radiation has lower energy than some other types of non-ionizing radiation, like visible light and infrared, but it has higher energy than extremely low-frequency (ELF) radiation. If RF radiation is absorbed by the body in large enough amounts, it can produce heat. This can lead to burns and body tissue damage. 6. Why is RF used? RF energy in more specific applications, like in the medical field, have equally specified purposes. MRI (Magnetic Resonance Imaging) uses RF waves to generate images of the human body. RF is also used to destroy cancer cells and perform cosmetic treatments that tighten skin, reduce fat, or promote skin cell healing. 7. Is WIFI a RF? Very basically, Wi-Fi is made up of stations that transmit and receive data. Wireless transmissions are made up of radio frequency signals, or RF signals, which travel using a variety of movement behaviors (also called propagation behaviors). 8. How is RF signal transmitted? As the RF waves move away from the transmitting antenna they move towards another antenna attached to the receiver, which is the final component in the wireless medium. The receiver takes the signal that it received from the antenna and translates the modulated signals and passes them on to be processed. 9. What devices use RF? Modern devices often generate electromagnetic fields of radio frequency (RF) ranging from 100 kHz to 300 GHz. Key sources of RF fields include mobile phones, cordless phones, local wireless networks and radio transmission towers. They are also used by medical scanners, radar systems and microwave ovens. 10.How far can RF travel? The distance a radio wave travels in a vacuum, in one second, is 299,792,458 meters (983,571,056 ft), which is the wavelength of a 1 hertz radio signal. A 1 megahertz radio wave (mid-AM band) has a wavelength of 299.79 meters (983.6 ft). 11. What RF sensing? Unlike traditional hardware sensors, RF sensing provides users with low-cost and unobtrusive services. Fur- thermore, due to the broadcast nature of RF sig- nals, RF sensing can be used not only to monitor multiple subjects, but also to capture changes in the environment over a large area. 12. What is the frequency range of RF? Radio frequency (RF) is the oscillation rate of an alternating electric current or voltage or of a magnetic, electric or electromagnetic field or mechanical system in the frequency range from around 20 kHz to around 300 GHz. 13. How do you calculate RF? The Rf value of a compound is equal to the distance traveled by the compound divided by the distance traveled by the solvent front (both measured from the origin). 14. How do I connect RF headphones to my TV? On the back of the headphone transmitter, connect the other end of the audio cable to the AUDIO IN jack. Connect the AC adapter into the transmitter's DC IN 9V jack and then plug it into a wall outlet. Adjust the TV volume to the desired level. Turn on the wireless headphones and adjust the volume to the desired level. 15. What is the difference between RF and IR? RF (radio frequency) technology uses radio waves to transmit the audio signal. These are susceptible to RF interference. IR (infrared) technology uses infrared light to carry the audio signal thus keeping the signal in the room and eliminating RF interference. You May Also Like How Does RFID Make An Impact On Retail Industry Basic Introduction and Future Development Trend Analysis of RFID Technology Powercast Announced The Industry’s First RFID Sensor Tags Which Can Include Multiple Sensors in A Single Tag
kynix On 2018-08-22
The idea of home automation is not bounded to houses, the application area can be extended to security systems, auditoriums, function halls, Libraries etc. Home automation is just a catchy usage.Here, the medium for automation is not considered, only the switchboard connections are discussed. Every automation circuit finally has to control a relay through the port of the microcontroller. So, the circuit is similar up to the relay control, it slightly differs at the load terminals of the relay. Generally, NO and COM terminals of the relay are used for load control, here NC is also used. Basic Idea All the home automation circuits have a remote control feature, and it may be operated through Radio Frequency, Bluetooth, Infra-Red, GSM, Wi-Fi etc. But how to connect them to the existing switchboards, and what if the remote control is misplaced or if the circuit is malfunctioning? To avoid such disturbances in a practical scenario, it is better to have manual control as well similar to the switchboards. If the relays of home automation circuits are connected in series with the existing switches, they provide semi-manual control i.e., Turn OFF is possible, but to turn ON the load, the relay has to operate. So, this is not a suitable type of connection. Combining Two-Way switch and relay Two-way switches offer a solution to this. The relay is just similar to a two-way switch in terms of terminals i.e. both have three terminals like NC, COM, NO. Two-way switch connection for Staircase lighting actually gave this idea, but now, in this case, one manual switch and one electro-mechanical relay are used. Toggling any of them changes the ON/OFF state of the load. Actual wiring By using this, existing switchboards can be modified by replacing one-way switches with two-way switches. As already mentioned, the idea of home automation is not bounded to house, the application area can be extended to security systems, auditoriums, function halls, Libraries etc. Home automation is just a catchy usage. In the above image, Phase wire is run through all the switches on the top terminal i.e. terminal 1 and these are again connected to NC terminal of all the relays. Common terminals of switches i.e. terminal 2 of the switches are connected to the COMMON terminal of respective relays. Terminal 3 of switches are connected to loads and again connected to NO terminal of relays. So, while modifying the existing one-way switchboard, the common phase is connected to terminal 1 of two-way switches and loads are connected to terminal 3 of two-way switches. In addition to this, three terminals of switches are connected to three terminals of relays as, Two-way switchRelay Terminal 1 ——- NC Terminal 2 –—– COM Terminal 3 ——- NO Now, the loads can be turned ON/OFF manually through switchboard as well as remotely. Suppose if manual operation is not used, then turn OFF all the switches, now this state is similar to One-way switchboard with all the switches in OFF state. All the loads can be operated remotely. Their status can be known from the remote device itself. Suppose, if automation circuit fails i.e., relays in OFF state, then loads can be operated manually similar to One-way switchboard. While using manual along with automated operation, in order to get the status of the loads, an additional circuit is required to read the ON/OFF state of the loads. This is generally required if the user is at a remote location like for a house, if the operator is at the office or on a journey, reading the load status is required. But it is not essential, when the user/operator is in sight of the loads, for example, ON/OFF status of the load is directly visible. Relay board can be placed below the switchboard in a separate enclosure along with the automation circuit. However, in typical situations and requirements, an opto-coupler based sensing circuit can be included in the circuit, if the status of loads is required. Ref: KY66-G3F-203SN DC5-24 KY66-CMRD6055 KY66-CKRA2420
kynix On 2017-05-25
IntroductionNow face masks are necessary elements during the COVID. In practice, they are intended for one-time use, and to a large extent, it is environment unfriendly. Also during a shortage, repeated use is inevitable and it is necessary to have a disinfection mechanism. During the ongoing SARS-CoV-2 pandemic, hospitals, medical centers, and research institutions implemented different disinfection methods for these masks, usually involving ultraviolet germicidal exposure (UVGI) or some kind of heating methods. Nevertheless, these methods are not suitable for many ordinary people. What’s more, due to shortages, the reuse of these masks has become the only option. There is evidence that SARS-CoV-2 still exists on the surface of surgical masks even after 7 days, so the demand for feasible mask disinfection methods has further increased. Here will introduce a special device to do that.Introduction: Understanding the CoronavirusCatalogIntroductionⅠ Disinfection Device Production InstructionsⅡ Device Design Processes2.1 Device Size2.2 Thermal Test2.3 Box Lid Design2.4 UV-C System2.5 Making the Mask PlacementⅢ Set Up Arduino and Sensor3.1 Arduino Overview3.2 Material3.3 Sensors Installation3.4 Arduino Control3.5 AlarmⅣ Using GuideⅤ Temperature Cycle5.1 Heat Inactivation of Viruses5.2 Security ConsiderationsⅥ ConclusionⅠ Disinfection Device Production InstructionsThe device aims to create a low-cost portable device that can effectively use UVGI and dry heat to disinfect masks carry SARS-CoV virions, and can be easily operated by those who need it.Device Setup DiagramFigure 1. Device Setup Diagram1) The temperature must be kept within 65±5℃.2) The lamp must provide UV-C wavelength. UVC bulbs that emit very short ultraviolet wavelengths from 100 to 280 nanometers that damages the DNA of bacteria, viruses, and other pathogens. You should be careful, ultraviolet C is the most dangerous type of ultraviolet light in terms of its potential to harm life on earth.3) The duration of the disinfection cycle is at least 30 minutes. Because coronavirus is more sensitive to heat. A temperature of 56 degrees can kill the coronavirus within 30 minutes. So no more than 30 minutes to avoid potential mask degradation and function losses.Figure 2. Device Operational DisplayFigure 3. Device Physical ViewⅡ Device Design Processes2.1 Device SizeFigure 4. Device Size2.2 Thermal TestFigure 5. Thermal Test DiagramFigure 6. Test with ThermometerFigure 7. Test Boite Temperature Manufacturing of heating system:1) A frying pan with a diameter of 22cm (induction compatible) without handle.2) Cover the frying pan with aluminum foil to reflect UV-C light.3) Make a 20cm hole in the center of the bottom surface of the box.4) In order to maintain the position of the frying pan, please use four metal brackets as shown in the figure.Figure 8. Frying PanNote: The frying pan should not close to the wood of the box because it will reduce the thermal efficiency. Therefore, you must select the appropriate hole diameter and shape the metal bracket according to the following figure:Figure 9. Frying Pan Installation Diagram 2.3 Box Lid DesignFigure 10. Box Lid Design2.4 UV-C SystemFigure 11. UV-C LampFor the UV-C source in this device, it is an 11W bulb from household aquarium. As shown in the picture, the UV-C bulb is taken out and installed on the top cove. The installation method of the bulb is to make 4 holes in the top cover, and use the cable tie/cable tie and soft cushion to fix the bulb firmly. And the top surface is covered with aluminum to reflect ultraviolet radiation.You can feel free to use UV-C lamps from other sources. However, if you cannot access the crystal tube (used in this project), please do not use glass as a substitute, because glass will block ultraviolet radiation.2.5 Making the Mask PlacementThe mask will be placed on top of the metal frame. The I wire frame is made of thin copper wires, and each wire has 30mm spacing apart. The wire stand is located 120mm above the bottom surface. Next secure the wire racks together by passing the wires through the small holes on the front and back surfaces of the box.Figure 12. Mask PlacementⅢ Set Up Arduino and Sensor3.1 Arduino OverviewFigure 13. Arduino Overview3.2 MaterialArduino UNO Rev3Grove Basic Shield V2, 0Infrared temperature sensorLight SensorPush ButtonPiezo SpeakersFour-digit LED DisplayAdapter power supply DC 12V3.3 Sensors InstallationFigure 14. Sensor Introduction3.4 Arduino ControlINIT: In this state, the LED display indicates the temperature, but you have to wait for it to reach the threshold (70℃) before starting cycle counting in the COUNT state.Count: The number of minutes from 30 to 0 is displayed on the LED display next to the temperature digits. Additionally, in the case of too low temperature, or if the UV lamp is turned off, the status will change to ERR.END: This is the normal state at the end of the elapsed time. The speaker will remind. Press the button to enter INIT again.ERR: This is an error state, if the temperature is too low or the UV lamp is turned off, it will run. In terms of it, repeat the last step above.Code Download: LED Backpack Libraries and Arduino Wiring.3.5 AlarmIn fact, there are few alarm conditions. If the alarm is on, there will be a specific sequence on the speaker and a message will be displayed on the screen.Alarm condition: If the system is in ERR state (mentioned above) or the temperature is too high (over 75℃).Figure 15. Alarm System Diagram Ⅳ Using Guide1) Put the box on top of the induction (or resistance) stove.2) Turn on the power of Arduino.3) Close the box and start heating at 70~80% of the power of the induction cooker.4) Wait until the temperature reaches 60℃, and then reduce the variable power of the induction cooker to 30%.5) Now you can open the device, put the mask in and close it.7) Press the button to start, the remaining time (30 minutes) should be displayed.8) From now on, you need to wait 30 minutes, and there will be a signal on the speaker.9) If you want to restart a new cycle from the initial state, just press the button.Note: When the timer is counting the elapsed time, the dots between the Timer and Temperature displays will flash at 1 second intervals. Ⅴ Temperature CycleFigure 16. First Heat CycleFigure 17. Cycle with Opening-Closing 5.1 Heat Inactivation of VirusesSince the time of Pasteur, people have known the ability to remove microorganisms through moist heat, usually below 100℃. In this device, we implemented dry heat, which is reported to be effective in eliminating the infectivity of SARS-CoV. The analysis showed that the virus is largely inactivated within 30-90 minutes at 56℃, almost completely inactivated at 65℃ in 20-60 minutes, and at 75℃ in 30-45 minutes. In addition, a recent study showed that SARS-CoV-2 will lose all its infectivity at 56℃ after 30 minutes or at 70℃ after 5 minutes.According to these evidences and additional considerations regarding the effects of these disinfection methods on the function of the mask, we decided to set the heat exposure of the protocol used with the equipment to 65℃/30 minutes.5.2 Security Considerations• UVC radiation is harmful to human skin and eyes, so the UVC bulb should only be turned on when the box is completely closed.• Be careful with the metal parts of the box, they may be very hot after heating and may burn your skin when you touch them directly. Ⅵ ConclusionTaking into account the collected evidence and the technical details of the equipment, we decided to set the disinfection protocol to UVC irradiation for 30 minutes and 65±5℃ dry heat. In addition, the time required for the device should reach the required temperature and light intensity, which must be calculated. Using these specifications of UVC or heating alone should be sufficient to eliminate almost all SARS-CoV-2 infectivity, and the simultaneous action of the two should increase the effectiveness to reach a safer level.According to the available scientific evidence, the disinfection program may eliminate almost all SARS-CoV infectivity and will certainly make the masks safer to reuse than without any disinfection. However, it is designed in good faith and to the best of professional knowledge and ability, but the following must be stated:The use of this equipment to inactivate SARS-CoV-2 has not yet undergone proper laboratory testing, and it is impossible to confidently confirm the actual impact on the filtering capacity of the mask in advance.
kynix On 2021-12-20
For so many years, tube amplifier has always been a “controversial” component in the electronic field, people are attracted by its premium sound quality but discouraged by its price. Today we are going to talk about tube amplifiers, to understand what this device is, why its price is so much higher than other amplifiers, what are its advantages and disadvantages compared with other amplifiers, and so on. Catalog I. What is a Tube Amplifier? II. Pros and Cons of Tube Amplifier? III. How Does the Tube Amplifier Work? IV. Tube Amplifier VS Solid State Amplifier? V. Tube Amplifier VS Transistor Amplifier? VI. Things Needing Attention While Using a Tube Amplifier VII. Why is Tube Amplifier So Expensive? Is It Worth It? VIII. How to Extend the Life of the Tube Amplifier? FAQ I. What is a Tube Amplifier? The tube amplifier is one of the earliest electrical signal amplifiers. The cathode electron emission part, the control grid, the acceleration grid, and the anode (panel) lead enclosed in a glass container (generally a glass tube) are welded to the tube base. The electric field is used to inject an electronic modulation signal into the control grid in the vacuum, and the signal data of different parameters after signal amplification or feedback oscillation is obtained at the anode. Tube amplifiers were used in electronic products such as televisions and radio amplifiers in the early days. In recent years, they have been gradually replaced by amplifiers and integrated circuits made of semiconductor materials. However, in some high-fidelity audio equipment, tube amplifiers with low noise and high stability coefficient are still used. II. Pros and Cons of Tube Amplifier? Pros: 1. The tube amplifier has a large input dynamic range and a fast conversion rate. 2. Electronic tube amplifiers mostly use discrete components, manual wiring, and welding, which are low in efficiency and high in cost. This is especially obvious in developed countries. 3. The open loop index of the tube amplifier is better than that of the transistor amplifier. It does not need deep negative feedback and can work stably without adding phase compensation capacitors, so its dynamic index is better. 4. The sound quality of the tube amplifier is generally soft and pleasant. More specifically, the low-frequency sound of the tube amplifier is soft and clear, and the high-frequency sound is slender and clean. The performance of human voice is its strong point. 5. The treble of the tube amplifier is smoother, has enough air, and has a sound coloring that quite a few people like. The soft and slightly fuzzy sound is very beautiful. 6. The tube amplifier mainly causes even-numbered second harmonics. This harmonic component is very pleasing, just like adding rich overtones and beautifying the sound. Cons: 1. The service life of the tube amplifier is relatively low, and some technical indicators will drop significantly after one to two thousand hours of use. 2. The tube amplifier consumes high power and often works in Class A state, which reduces the efficiency. However, there are basically no harmful sound quality factors such as transient intermodulation distortion, switching distortion and crossover distortion. 3. The tube amplifier is not at all superior to the transistor amplifier in terms of weight, efficiency, and lifespan. 4. In use, the tube amplifier should have good ventilation and heat dissipation. Overheating of the temperature will inevitably shorten the life of the tube amplifier, so it is necessary to keep the temperature of the tube amplifier as low as possible. 5. Vibration is not good for tube amplifiers, so it is important to take anti-vibration measures to avoid vibration as much as possible. III. How Does the Tube Amplifier Work? This is a basic overview of some of the components of a tube guitar amp and how they work, without getting too technical. IV. Tube Amplifier VS Solid State Amplifier? A solid-state amplifier converts an electrical signal into an audio wave using transistor circuitry. Instrumental amplifiers have two amplification stages: the preamp stage at the beginning of the circuit and the power amp stage at the end. The physical difference between a solid-state amp and a tube amp is that a solid-state machine employs electronic transistors for amplification, whereas a tube amp employs vacuum tubes (also known as valves). Transistors differ from tubes in that they do not deform pleasantly when pushed to their limits. The key difference between tube amplifier and solid state amplifier is: solid-state amplifiers are ideal for guitarists that require a lot of power (a.k.a a loud, clean, undistorted signal). However, without any natural distortion, an electric guitar can sound brittle. As a result, solid-state amplifiers are more popular among bassists and keyboard players than guitarists. Compared with tube amp, solid-state amp has several advantages: 1. They are less expensive. Almost all solid-state amplifiers are less expensive than tube amplifiers. They have fewer parts and the ones they do have are reasonably inexpensive. 2. They are less bulky. Weight can be an issue if you're a gigging musician who needs to transport an amp around town. Tube amplifiers are almost always heavier than solid-state amplifiers. This is due to the circuitry necessary to operate the glass tubes, not the glass tubes themselves (which are hollow). 3. They require less maintenance. Tube amplifiers need routine maintenance. Most gigging guitarists replace their power tubes once a year and their preamp tubes every two years. Solid-state amplifiers, on the other hand, do not require part switching. They can function for decades with all of their original components. V. Tube Amplifier VS Transistor Amplifier? A transistor amplifier, as the name implies, is used to amplify power, voltage, or current signals. It has a common emitter amplifier, a common collector amplifier, and a common base amplifier. This is the most basic. There are also differential, push-pull, and so on. The audio is actually a power (transistor) amplifier. The difference between transistor amplifier and tube amplifier: 1. Working characteristics and circuit structures are different Transistor amplifiers work under low voltage and high currents. The working voltage of transistor power amplifiers is within tens of volts, and the current reaches several amperes or tens of amperes. In the circuit design, direct-coupled (OCL, BTL, etc.) non-output transformer circuits are mostly used. The output power can be very large, up to several hundred watts, and the various electrical properties are very high. The tube amplifier works under high voltage and low current conditions. The screen voltage of the final power amplifier tube can reach 400-500V or even thousands of volts, and the current flowing through the electron tube is only tens of milliamps to hundreds of milliamps. The input range is too large and the conversion rate is fast. Most of the tube amplifiers use discrete components, manual wiring, and welding, which are low in efficiency and high in cost. Transistor amplifiers mostly use a combination of transistors and integrated circuits, and printed circuit boards are widely used, with high efficiency, stable soldering quality, and high electrical performance indicators. 2. Power reserve and anti-overload ability are different The dynamic range of the high-fidelity amplifier should be 120dB, so as to meet the needs of the sound from the slightest to the peak of the climax, the amplifier output is not clipped, so the amplifier must have sufficient power reserve. If the dynamic range of the audio voltage is 3:1, since the power is proportional to the square of the voltage, the power dynamic range is 9:1. That is to say, a power amplifier with a power of 90W can only be turned on to 10W to achieve high-fidelity playback. Therefore, the transistor amplifier needs a large power reserve to avoid overload distortion. Once the ground is loaded, its distortion will almost rise in a vertical line, which can damage the transistor in severe cases. The anti-overload capability of the tube amplifier is far stronger than that of the transistor amplifier. In case of overload, the peak of the music signal only becomes slippery than the normal waveform, and the sound is not deformed much. For transistor amplifiers, clipping will occur at this time, and the sound quality will deteriorate significantly. 3. Efficiency, life, and cost are different Tube amplifiers are not superior to transistor amplifiers in terms of weight, efficiency, and lifespan. The service life of the electron tube is relatively low, and some technical indicators will drop significantly after one to two thousand hours of use. The lifetime of transistors and integrated circuits is much longer. In addition, the tube amplifier consumes high power and often works in the Class A state, which reduces the efficiency. However, there are no harmful sound quality factors such as transient intermodulation distortion, switching distortion, and crossover distortion. In terms of cost, for the same grade of amplifiers, tube amplifiers are generally significantly higher than transistor amplifiers. The main reasons are the high cost of electronic tubes and output transformers, and the production process of electronic tube power amplifiers is not easy to automate, and the production efficiency is low. 4. Different sound quality The sound quality of the tube amplifier is significantly better than that of the transistor amplifier. Transistor power amplifiers have a sense of overwhelming when listening to high and medium and high frequencies, and less low frequencies. Transistor power amplifiers sound hard, especially low-frequency sounds are not soft enough, and high-frequency sounds are sharp and dry. Sometimes it sounds like there is crossover distortion in the high-frequency range. These phenomena become more obvious when the frequency increases and the volume is louder. However, the transistor amplifier has large dynamics and high speed, which is especially suitable for music with greater dynamics. As for the sound effects of guns and lightning, it is certainly better than a tube amplifier. Generally speaking, the sound quality of the tube amplifier is soft and pleasant. Specifically, the low-frequency sound of the tube amplifier is soft and clear, and the high-frequency sound is slender and clean. The performance of the human voice is its strong point, and therefore it is more valuable. All in all, the choice of amplifier varies from person to person. If you like orchestral music, especially chamber music and vocals, then tube amplifiers should be your first choice. If you like jazz, rock, and modern music, then transistor amplifiers are the choice. VI. Things Needing Attention While Using a Tube Amplifier? 1. The tube amplifier must be used under the limit parameters. Although it can still work normally under the limit parameters, the life of the tube amplifier will be shortened quickly. Therefore, the tube should be used under the rated parameters. 2. The location of the components in the device should be conducive to the heat dissipation of the tube amplifier. To control the temperature of the tube case of the tube amplifier, the allowable temperature of the glass case of various tube amplifiers is different. For example, the allowable limit temperature of the power output tube during operation does not exceed 90°C in principle. 3. Except for the high-reliability tube amplifier with a special structure that can work at higher accelerations, other receiver amplifier tubes can only withstand small shocks for a short time. Therefore, pay attention to the shock absorption of the tube when using it. 4. When using small tubes (thumb-finger type) and other tubes without tube bases (but with tube needles), use tube sockets specified by the Ministry of Electronics Industry. Prevent cracking or damage to the glass shell. When plugging and unplugging the tube, its direction should be perpendicular to the plane of the tube base. When inserting an electronic tube, prevent damage to the normal position of the contact reed in the socket socket of the tube socket, and avoid using the empty foot of the tube socket as a connecting pad. 5. When using an indirectly heated tube amplifier, the potential difference between the cathode and the filament must not exceed the specified limit. For this reason, a dedicated filament transformer is often used for power supply. In order to eliminate the effect of leakage current instability, under the condition of not hindering the operation of the circuit, a shunt resistance of about several ohms can be connected between the cathode and the filament. VII. Why is Tube Amplifier So Expensive? Is It Worth It? In short, tube amplifiers are costly because they use pre and power tubes as their primary amplification source. Each tube costs approximately $50 and can have up to four of them in a single unit. Second, these amplifiers have more expensive components, larger casings, and more complicated circuitry than solid-state amplifiers. Whether tube amplifiers are "worth it” or not, well, that’s more of a subjective question. If your goal is to build a pristine audio chain that cleanly reproduces the input signal you give it, a tube amplifier is definitely not worth it. By spending extra money to put a tube in your signal chain, you are intentionally distorting the sound. Note that modern high end A/D/A conversion equipment (which aims for perfect signal reproduction) never uses tubes. The marketing pitch on tube equipment is that it does change the sound that you give it. Don't buy a tube amplifier unless that is what you want. Now, if your goal is not to amplify signal accurately, but rather to make a sound that you personally find pleasing, a tube may yield some benefits. You can listen to some tube amps at different levels to decide what you personally prefer. Does this make a tube amp worth it? Bear in mind that there are many ways of creating harmonic distortion (in the analog domain, or emulated with digital techniques), and many are cheaper than tubes, which are expensive to produce. The high cost of tubes is not a function of the fact that it was difficult to engineer their particular audio qualities. The way tube amplifiers color audio is a historical function of the fact that engineers were not able to compensate for the changes they introduce. Many people have now decided that this is a valuable property - but the production of tubes is becoming relatively more expensive as demand for them diminishes and they require specialty, limited-run manufacturing (compared to transistors, demand for which is growing). In all, thinking from your practical needs before jump into any conclusion, whether tube amplifier is worth it or not, there’s no absolute answer to this question. VIII. How to Extend the Life of the Tube Amplifier? The problem of short life of the tube amplifier is often criticized, but this is often not a problem of the tube amplifier itself, but a defect in the circuit design and a problem in use. It should be noted that a good quality tube amplifier must have a correctly designed circuit, sufficient heat dissipation, and thoughtful shock absorption. In use, the tube amplifier must have good ventilation and heat dissipation. Overheating of the temperature will inevitably shorten the life of the tube, so the tube amplifier should be kept as low as possible. Vibration is not good for tube amplifiers, so it is important to take anti-vibration measures to avoid vibration as much as possible. If these two can be achieved, the service life of the tube amplifier can be at least doubled. For this reason, there should be a proper space around the tube amplifier equipment, especially above it, in order to have good convection ventilation, if possible, a fan can be used to help dissipate heat. When the cathode of the tube amplifier has not reached the required temperature, the high-voltage power supply is immediately applied, and its cathode will be damaged, which will also shorten the life of the tube amplifier. Therefore, if the tube amplifier equipment has a preheating device, it must be used. For example, first turn on the filament low-voltage power supply to preheat, and then turn on the high-voltage power supply. If there is no preheating device, don't rush to connect the input signal, you can turn the volume down to the minimum, wait for 20-30 minutes to warm up the machine before using it. If the indirectly heated rectifier tube is used to supply the high voltage of the whole machine, it just provides a simple and effective high voltage delay. In addition, do not switch the power supply frequently during normal use. Of course, if the tube amplifier circuit is designed correctly and the wrong use is avoided, the tube amplifier will not "die young". It should be normal for the tube amplifier to use thousands of listening hours. The most common mistakes in circuit design are: 1. The potential difference between the filament and the cathode of the tube amplifier is too high 2. The screen or screen grid voltage of the tube amplifier is applied to the maximum value 3. The filament voltage of the tube amplifier is too low or too high 4. Improper installation position of the tube amplifier causes the electrode to overheat and the high-voltage power supply does not have a delay device, etc. Therefore, these problems should be avoided when designing the circuit to effectively extend the service life of the tube amplifier. FAQ 1. Why is a tube amp better? Tubes, like analog recordings, have a more full-bodied sound than transistor gear. There's a "roundness" to tube sound that solid-state gear never equals. Tubes are less forgiving about mismatches, so to get the best out of a tube amp it must be used with just the right speaker. 2. What is tube amplifier used for? Tube amplifiers, or tube amps as they're commonly called, are tiny electronic or electromagnetic components that are used to boost electric current in devices to improve their performance. It's what makes your hearing aid pick up sounds through a microphone from all around you. 3. Are tube amps worth it? In many cases, tube amps do not require the amount of maintenance that they have a reputation for. As long as you properly take care of your gear, owning a tube amp is simple and very well worth it for the tone. 4. How long should a tube amp warm up? 20 to 30 minutes. As a rule of thumb, your tube amp needs to be warmed up for 20 to 30 minutes at least before you can start playing your guitar. 5. Why are tube amps louder? When tubes are driven outside their linear region, for the first 12db or so of overdrive the harmonics that they produce trick the human ear into thinking that the sounds are getting louder, when in fact the sound is getting progressively more distorted. 6. How does a tube amplifier work? The power transformer and rectifier work together as an electron pump which pulls electrons out of the amp circuit creating a positive voltage (electron scarcity = positive voltage). The amplifier's electronics need DC to amplify. The amp is powered by DC but the guitar signal moving through the amp is AC. 7. What's the difference between a tube amp and a regular amp? The physical difference between a solid-state amp and a tube amp is that a solid-state machine derives amplification from electronic transistors, while a tube amp uses vacuum tubes (also known as valves). ... Solid-state amps are great for players who want maximum headroom (a.k.a a loud, clean, undistorted signal). 8. Which is better tube amp or solid state? Tube amps are generally more expensive in initial cost and to operate (because you need to replace the tubes occasionally), and solid-state amps are generally less delicate and more reliable. Many players, however, feel that tube amps yield a warmer, more musical tone and more musical-sounding distortion. 9. How often should a tube amp be serviced? 15 years. If its a well made amp, recap every 10 or 15 years, retube as needed. Fenders might go many years without needed a power tube replaced. 10. How many watts do I need in a tube amp? 100 watts. You'll need a solid state amp that has around 100 watts, or a valve amp that has around 50 watts. This will usually give you enough volume that you can be heard over the drummer, without having to push your amp's volume too hard so that the distortion becomes overbearing.
kynix On 2021-06-03
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