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How to Drive Thermostat by Using Solid State Relay

Warm hints: The word in this article is about 2500 words and reading time is about 12 minutes.   This paper mainly introduces that how to use a solid state relay to drive a thermostat.    As we all known,relay is an electrical control device, an electrical appliance that makes the predetermined step change in the electrical output circuit when the input (excitation) changes reach the required requirements. Catalog   I. Solid State Relay Basics 1.1    What is solid state relay 1.2    Solid state relay working principle 1.3    Solid state relay appliances II. Thermostat Basics 2.1    What is thermostat 2.2     Types of thermostat 2.3    Features of thermostat 2.4    Applications of thermostat III. Drive Thermostat by Using Solid State Relay 3.1    Power thermostat 3.2    Case of driving thermostat FAQ   I. Solid State Relay Basics   1.1 What is Solid State Relay   A solid-state relay(SSR) is a contactless switch consisting of microelectronic circuits, discrete electronic devices and power electronic power devices. The isolation between the control end and the load side is realized by isolation devices. The input of the solid-state relay is controlled by a tiny control signal to directly drive the large current load.   SSR takes advantage of the switching characteristics of electronic components, such as switch triode, bidirectional thyristor and other semiconductor devices, to achieve the purpose of connecting and disconnecting the circuits without contact and sparkless, and therefore is also called "contactless switch".    A solid-state relay is a four-terminal active device, of which two terminals are input control terminal, and the other ends are output controlled ends. It has both amplification and isolation function. It is suitable for driving high power switching actuator, which is more reliable than electromagnetic relay and has no contact, long life, fast speed and interference to the outside. Because of its small size, it has been widely used.   1.2  Solid State Relay Working Principle   SSR can be divided into two types: AC type and DC type according to the use occasions.    They can switch loads on AC or DC power supply, and they can not be mixed. The following is an example of the AC type SSR as an example of its working principle. The following diagram is a block diagram of its working principle. The components in the diagram constitute the main body of the AC SSR. From the whole, SSR has only two inputs (A and B) and two output terminals (C and D), and is a four-terminal device.   Working principle block diagram of solid state relay   When a certain control signal is added to the A and B, the "switch" and "break" between the two ends of C and D can be controlled and the function of "switch" can be realized. The function of the coupling circuit is to provide a channel between the input/output terminal of the control signal input from the A and B ends, but it disconnects the input and output terminals of the SSR in the electrical circuit.    In order to prevent the effect of the output end on the input end, the coupling circuit used the "optical coupler", which is sensitive, responsive, and high in the input/output insulation (voltage resistance) level; because the input terminal load is a light-emitting diode, this makes the input end of the SSR easily matched with the input signal level. When used, it can be directly connected to the output interface of the computer, that is, the logical level control of "1" and "0".    The function of the trigger circuit is to generate the required trigger signal, drive the switch circuit 4, but because the switch circuit does not add the special control circuit, it will produce the radio frequency interference and pollute the power grid such as the high order harmonic or the peak, so the zero-crossing control circuit is set up. The "zero crossings" means that when the control signal is added and the AC voltage is over zero, the SSR is a passing state, and when the control signal is broken, the SSR is to wait for the junction point (zero potential) of the positive half of the alternating current and the negative half of the half-week (zero potential), and the SSR is broken.    This design can prevent high-order harmonic interference and pollution to the power grid. The absorption circuit is designed to prevent the shock and interference (or even misoperation) of the peak, surge (voltage) transmitted from the power supply to the bidirectional thyristor in the switch device, usually using an "R-C" series absorption circuit or a nonlinear resistor (varistor).   1.3  Solid State Relay Appliances   The special solid-state relay can have the function of short circuit protection, overload protection and overheating protection. With the combined logic curing package, the intelligent module can be realized by the user. It is directly used in the control system.   Solid-state relay has been widely used in computer peripheral interface equipment, thermostat system, temperature regulating, electric furnace heating control, motor control, CNC machine, remote control system, industrial automation device, signal light, light adjustment, scintillator, lighting stage lighting control system, instruments, medical instruments, duplicator, automatic laundry. Machine, automatic fire protection, security system, and power capacitor switching switch as power factor compensation for the power grid, and so on, in addition to the chemical, coal mine, explosion-proof, anti-corrosion, corrosion prevention and so on. The logical curing encapsulation can realize the intelligent modules that users need and is directly used in the control system.     II. Thermostat Basics   2.1  What is Thermostat   The thermostat is a device that directly or indirectly controls one or more hot and cold Yuanlai to maintain the desired temperature. In order to achieve this function, a thermostat must have a sensitive element and a converter. The sensitive element can measure the change of temperature and produce the function required for the converter. The converter converts the function from the sensing element to the proper control of the device that changes the temperature. Thermostat 2.2 Types of Thermostat The types of the thermostat are generally the following: (1)Insert thermostat is installed on the pipe and sensitive element is inserted into the pipeline. (2)Immerse sensitive elements immersed in liquid in pipes or containers to control liquids. (3)Surface sensitive elements installed on the surface of pipes or similar surfaces.   2.3  Features of Thermostat This thermostat pressure gauge setting range (5~35 C) This thermostat measurement accuracy: plus or minus 1 DEG C The thermostat. Size: 86 x 86 (mm) Power supply: AC220V thermostat. This thermostat using ultra-thin design, electrical interface It has a large LCD screen with an LCD thermostat (backlight green, Lan Beiguang) You can display the thermostat in international language (Chinese + English) The thermostat has the function of automatic and manual. This thermostat for refrigeration heating and ventilation three working modes This thermostat high low-speed automatic selection Thermostat timing shutdown function. This thermostat control fan coil end of the fan, water valve, air valve You can also set the password on the thermostat setting temperature and wind speed according to the requirements of users.   Features of thermostat 2.4  Applications of Thermostat   The most common use of the thermostat is to control the room temperature.   Typical uses include: control the gas valve; control the fuel furnace regulator; control the electric heating regulator; control the refrigeration compressor; control the gate regulator.   A room temperature regulator can be used to provide a variety of control functions, such as heating control, heating - cooling control, day and night control (at night at lower temperatures), multistage control, primary or multistage heating, primary or multistage cooling, or multistage heating and cooling control.       III. Drive Thermostat by Using Solid State Relay   3.1  Power Thermostat   There are two kinds of power supply for the thermostat: battery and 24VAC power.    The thermostat needs battery power to run without interruption. It is very important that these batteries consume as low energy as possible, but even if you minimize the power consumption, the users are still inconvenient because the battery needs to be replaced from time to time. In order to reduce the replacement frequency, you can use a 24 VAC power supply. When the C line in the system is not available, the bridge rectifier shown in Figure 1 can convert the AC (AC) voltage to a DC (DC) voltage by the load. Single thermostat signal relay connection with HVAC load   3.2  Case of Driving Thermostat When the HVAC load (compressor, fan, gas valve, etc.) is turned off, the contact of the signal relay is broken. When the contacts are open, the terminals of the rectifier bridge see the voltage of the HVAC transformer is 24VAC, and convert the AC power to DC power, as mentioned earlier. The resulting DC voltage is used to drive the thermostat or subcircuit.   During the HVAC load conduction, the contacts of the signal relay are closed. When the contact is closed, the voltage across the bridge terminal is reduced to zero. This eliminates the need to use 24VAC as a power supply, so the thermostat battery power must be controlled. The range of current required for operating electromechanical relays ranges from tens to hundreds of Ma, which can have a significant impact on battery life.   If there is a way to drive a relay without using a thermostat battery, what will happen? Battery life will increase and replacement frequency will be further reduced. One way is to turn on the relay and charge the control system briefly during the HVAC load conduction (signal relay contact closure).  Compared with the turn off time of the power relay, the time required during charging is very short, which can stimulate the power relay and its corresponding load. Unfortunately, electromechanical (signal) relays are not likely to achieve this goal due to their switching speed limits. The time taken by the contact to the desired location is in milliseconds and will interrupt the HVAC load.   Fortunately, a device can achieve the appropriate switching speed: solid-state relay (SSR). SSR is a semiconductor repeater based on a thyristor or power transistor to perform on / off control.   This recharge method requires a dual MOSFET SSR because it can turn off MOSFET based SSR when necessary. Besides, body diodes of each MOSFET can assist in 24VAC rectification. A full-wave rectifier bridge is built with two diode MOSFET diodes, as shown below.   A power supply for SSR in a HVAC system The following figure shows the rectified waveform corresponding to the color coded diode in the above figure. The voltage ripple of the final waveform can be eliminated by connecting a suitable capacitor to the output of the rectifier bridge. Then, you can reduce the DC voltage of the control system to the desired voltage. Full wave rectifying waveform The use of SSR enables the HVAC system to fully supply the thermostat and reduce the power utilization rate of the battery. When SSR closes, the HV1 and HV2 pipelines will see the full 24VAC voltage and provide a constant 33VDC voltage at the output of the rectifier bridge. When SSR is connected, it may still be circulated through a short-time on/off state to recharge the power supply capacitor. This design can greatly reduce the energy requirements of the thermostat battery and reduce the battery replacement frequency.   FAQ   1. What is solid state relay and how it works? A solid state relay (SSR) is an electronic switching device that switches on or off when an external voltage (AC or DC) is applied across its control terminals. It serves the same function as an electromechanical relay, but has no moving parts and therefore results in a longer operational lifetime.   2. What is the difference between a relay and a solid state relay? The main difference between solid state relays and general relays is that there is no movable contacts in solid state relay (SSR). In general, solid state relays are quite similar to the mechanical relays that have movable contacts. ... SSR provide high-speed, high-frequency switching operations.   3. How fast is a solid state relay? The SSR output is activated immediately after applying control voltage. Consequently, this relay can turn on anywhere along the AC sinusoidal voltage curve. Response times can typically be as low as 1 ms. The SSR is particularly suitable in application where a fast response time is desired, such as solenoids or coils.   4. Do solid state relays get hot? All solid state relays develop heat as a result of a forward voltage drop through the junction of the output device. Beyond a point, heat will cause a lowering (or derating) of the load current that can be handled by the SSR. ... Loads greater than 4 Amps will require heat sinks.   5. What causes solid state relay failure? What are the main causes and solutions of the Solid-state Relays (SSR)'s failures? If an inrush current exceeds the rated making current of the SSR due to the high inrush current of loads such as motors and lamps, SSR output elements are damaged. Consider using an SSR with a higher capacity.   6. Can a solid state relay switch DC? Solid state relays can be designed to switch both AC or DC currents by using an SCR, TRIAC, or switching transistor output instead of the usual mechanical normally-open (NO) contacts.   7. How do you test a solid state relay with a multimeter? Using Multimeter:  1. Set the multimeter in continuity test mode. 2. Place the probes of the multimeter on the coil terminals. 3. If the multimeter beeps (or show any sign of continuity), the coil is electrically closed (good). 4. If the multimeter does not beep, the coil is open & damaged. The relay needs to be replaced.   8. How reliable are solid state relays? Solid-state relays are the preferred choice for system reliability because they have no moving parts or contacts. Over time, the plating on the contacts inside EMRs can erode. This erosion can cause the contacts to weld shut; therefore they no longer open/close properly, and the relay has to be replaced.   9. Is a solid state relay a transistor? Solid-State Relay: A sort of hybrid between a conventional relay and a transistor, these relays switch a load using an LED activated by the control circuitry. The LED activates a light-activated MOSFET that controls the load.   10. How do I know if my solid state relay is bad? Solid-state relays should be checked with an ohmmeter across the normally open (N.O.) terminals when control power is off. The relays should be open, switched to OL, and closed (0.2 , the internal resistance of the ohmmeter) when control power is applied.   11. How do I choose a solid state relay? When selecting a Solid State Relay, consider: Current rating, as a general rule consider using the relay at no more than 70% of its rated current. Electrical environment,. i(In harsh electrical environments, consider a relay with an line voltage rating above the application line voltage.)   12. Do solid state relays need a diode? 2 Answers. The control side of solid state relays is usually just a LED, sometimes two LEDs back to back, and sometimes with integrated resistor. ... If the relay is on the same board as whatever is driving it, then no inductive kickback diode is needed. It's no different than driving any other on-board LED.   13. Do solid state relays leak voltage? Solid State relays have leakage. If you want to repeatedly switch something on / off, use them. But when you want the SSR to be fully off, say after pressing an off switch, a mechanical relay should be across the load to take it off the SSR. ... The SSR control is attached to the atmega328 through a 200ohm resistor.   Relevant information about "How  to Drive Thermostat by Using Solid State Relay " About the article "How  to Drive Thermostat by Using Solid State Relay", If you have better ideas, don't hesitate to write your thoughts in the following comment area. You also can find more articles about electronic semiconductor through Google search engine, or refer to the following related articles.   Making a Arduino Variable Timer Relay Comprehensive Introduction of the Time Delay Relays
kynix On 2018-04-20   1342
Power

Design a Momentary Pushbutton in the Circuit of Laching Power Switch

Summary As is listed in the market,there is a little of small,inexpensive switch for latching power to a load unless you buy low-current,momentary action pushbotton switches like PCB-mount‘tactile types'. However, we can get a suitable latching power switch passing by converting a pushbutton's momentary action into a latching function.   New Design Idea Previous Design Ideas have proposed solutions based on discrete components  and IC-based circuits . The circuit outlined below, however, requires just two transistors and a handful of passive components to achieve the same result.   Circuit One The circuit in Figu1(a) is configured to latch power to a low-side (ground-referred) load. It works in 'toggle' mode; that is, the first switch closure applies power to the load, the second removes power, and so on. fig1  Circuit converts momentary action push switch into latching power switch     To understand how the circuit operates, assume that the DC power supply, +VS, has just been applied, capacitor C1 is initially uncharged, and Q1 is off. The P-channel MOSFET, Q2, is held in its off state by R1 and R3, which work in series to pull the gate up to +VS, such that VGS is zero. The circuit is now in its 'unlatched' state, where the load voltage, VL, at the OUT (+) terminal is zero.   If the normally-open push switch is momentarily closed, C1 – being uncharged – pulls Q2's gate to 0V, thus turning on the MOSFET. The load voltage at OUT (+) now rises immediately toward +VS , and Q1 receives base bias via R4 and turns on. Under these conditions, Q1 saturates and pulls Q2's gate low via R3, thus holding the MOSFET on when the switch has opened. The circuit is now in its 'latched' state, where both transistors are on, the load is energized, and C1 charges up to +VS via R2.   When the switch is momentarily closed for a second time, the voltage on C1 (by now approximately equal to +VS) is transferred to Q2's gate. Since Q2's gate-source voltage is now roughly zero, the MOSFET turns off and the load voltage falls to zero. Q1's base-emitter voltage also falls to zero and the transistor turns off. Therefore, when the switch is released, there is nothing to hold Q2 on, and the circuit reverts to its 'unlatched' state, where both transistors are off, the load is de-energized, and C1 discharges via R2. Resistor R5 across the output terminals is an optional component that acts as a pull-down. When the switch is released, C1 discharges via R2 into the load. If the load impedance is very high (i.e., similar in magnitude to R2), or if it contains active devices such as LEDs, the load voltage at the instant Q2 turns off may be large enough to bias Q1 on via R4, thereby preventing the circuit from turning off properly. The presence of R5 pulls the OUT (+) terminal down to 0V when Q2 turns off, thus ensuring that Q1 turns off rapidly, and allowing the circuit to revert to its unlatched state in a proper manner.   Provided the transistors are correctly rated, the circuit will work over a wide voltage range and is well suited to driving loads such as relays, solenoids, LEDs, and so on. However, beware that certain DC fans and motors continue to rotate when their drive power is removed. This rotation can generate an EMF large enough to bias Q1 on, thereby preventing the circuit from switching off. You can eliminate this problem by inserting a blocking diode in series with the output, as shown in Fig1(b). You must also include R5 to ensure Q1 turns off properly.   Ciruit Two The complementary circuit outlined in Fig2 is intended for 'high-side' loads connected to the positive supply rail such as the relay shown in this example. fig2 Complementary circuit intended for high-side loads   Note that Q1 has been replaced with a PNP transistor, and Q2 is now an N-channel MOSFET. The circuit operates in a similar way to the one described above. Here, R5 acts as a pull-up resistor which pulls the OUT (-) terminal up to +VS when Q2 turns off, thus ensuring that Q1 turns off quickly. As in the previous circuit, R5 is optional and only necessary for the types of load mentioned previously.   Note that in both circuits, the time constant produced by C1-R2 provides for debouncing of the push switch contacts. Normally, a value of 0.25s to 0.5s should be adequate. Smaller time constants may lead to erratic behaviour, whereas a larger time constant increases the waiting time between switch closures necessary to ensure that C1 charges and discharges properly. With C1 = 330nF and R2 = 1MΩ as shown, the time constant is nominally 0.33s. This is usually sufficient to debounce the contacts and to allow the load power to be toggled after a couple of seconds or so.   Both circuits are intended to latch and unlatch in response to brief, momentary switch closures. However, they have each been designed to ensure correct operation even if the push switch is held closed for any length of time. Consider the circuit in Fig2 when Q2 is on. When the switch is pressed to unlatch the circuit, the gate is pulled down toward 0V (since C1 is uncharged) and the MOSFET switches off, allowing  the junction of R1-R2 to rise toward +VS via R5 and the load impedance. At the same time, Q1 also switches off, such that Q2's gate is pulled to 0V via the series combination of R3 & R4. If the switch is released immediately, C1 will simply charge up toward +VS via R2. However, if the switch is kept closed, Q2's gate voltage will be defined by the potential divider formed mainly by R2 and R3+R4. If we assume that the OUT (-) terminal is roughly equal to +VS when the circuit is unlatched, Q2's gate-source voltage is given by: VGS = (+VS) × (R3 + R4)/(R2 + R3 + R4) = 0.02(+VS). Even if +VS is as high as 30V, the resulting gate-source voltage of around 0.6V will be too low to switch the MOSFET on again. Consequently, both transistors remain off until the switch contacts open.   The circuit in Fig2 is latched on by momentarily closing the push switch when C1 has charged up to +VS , which causes OUT (-) to drop to 0V as Q2 immediately turns on, rapidly followed by Q1. A momentary switch closure would allow C1 to discharge to zero via R2 after the contacts open. However, if the switch is held closed, Q2's gate voltage will be defined by the potential divider formed by R2 and R3. Since Q1 is saturated, the junction of R3-R4 at Q1's collector will be pulled up to +VS, and the junction of R1-R2 will be pulled down to 0V via Q2. Therefore, with the switch held closed, Q2's gate-source voltage is given by: VGS = (+VS) × R2/(R2 + R3) = 0.99(+VS). Consequently, provided the supply voltage is at least equal to Q2's gate-source threshold voltage, both Q2 and Q1 will remain on until the switch contacts open.   Both circuits provide an inexpensive way of deriving a latching function from a momentary switch and, just like a mechanical latching switch, the quiescent (unlatched) power dissipation is zero.
kynix On 2018-01-25   1339
Power

Learn Some Basic Knowledge about Capacitor Voltage Transformer

Warm hints: The word in this article is about 2500 and  reading time is about 12 minutes. Summary In the power system, in addition to the traditional harmonic sources, such as electric arc furnace and frequency converter, the nonlinear loads such as new energy access and charging pile may produce a lot of harmonics. In order to prevent harmonic from further affecting the power grid, accurate monitoring and timely treatment of harmonic level in power grid is a necessary step. The correct measurement of harmonic content in power grid is the basis of monitoring and governance. This paper mainly introduces some basic  knowledge about capacitor voltage transformer including the capacitor voltage transformer symbol; testing; working principle; capacitive voltage transformer VS inductive voltage transformer and etc. Article core capacitor voltage transformer Abbreviation CVT English name capacitor voltage transformer Category Power Subject Power engineer compose Capacitive voltage divider and medium voltage transformer Field Energy         Catalogs I. What is Capacitor Voltage Transformer( CVT)3.1 Insulation Resistance Measurement1.1 The Composition of CVT3.2 Capacitance Measurement1.2 CTV Judgment of Common Anomalies3.3 Pressure Swing Ratio Test1.3 CVT Equivalent Circuit Model3.4 Polar MeasurementII.Terminal Sign of Capacitive Voltage TransformerIV.Working Principle of Capacitive Voltage Transformer (CVT)III.Capacitor Voltage Transformer TestingV.Capacitive Voltage Transformer VS Inductive Voltage TransformerⅥ. FAQ  Introduction I. What is Capacitor Voltage Transformer( CVT) 1.1 The composition of CVT 一、The capacitive voltage transformer is mainly composed of a capacitor voltage divider and a medium voltage transformer. The capacitor divider is made up of porcelain bushing and series capacitors installed in it. The porcelain bushing is filled with insulating oil that keeps 0.1MPa positive pressure, and steel bellows are used to balance different environments to maintain oil pressure. The capacitor divider can be used as a coupling capacitor to connect the carrier device. The medium voltage transformer is composed of a transformer, a compensating reactor, a lightning arrester and a damping device installed in a sealed tank, and the space on the top of the tank is filled with nitrogen. The primary windings are divided into main windings and fine tuning windings, and a low loss reactor is connected in series between one side and one winding. Due to the capacitance and the inherent nonlinear impedance of the capacitor voltage transformer sometimes cause Ferroresonance in capacitor voltage transformer, thus suppressing resonant damping device, damping device is composed of a resistor and reactor, connected across the two windings, normally the damping device has very high impedance, when iron magnetic resonance caused by overvoltage in medium voltage transformer affected before the reactor is saturated only resistive load, the oscillation energy will soon be reduced. 1.2 CTV Judgment of common anomalies (1)The secondary voltage fluctuation. The two connection is loose, the distributor is not grounded or the carrier coil is not connected. If the damper is a fast saturable reactor, it may be improper parameter matching. (2)The Secondary voltage is low. Its connection is bad and the electromagnetic unit failure or the capacitor unit C2 is damaged. (3)The secondary voltage is high.The capacitance unit C1 is damaged and the ground end of the partial voltage capacitor is ungrounded. (4)The oil level of the electromagnetic unit is too high. The next capacitance unit is leaking oil or electromagnetic unit into the water. (5)There is a different sound in the transportation. Bolt loosening of reactor or medium pressure rheostat in electromagnetic unit. 1.3 CVT equivalent circuit model Under the condition of steady state, the whole CVT equivalent circuit can be regarded as a linear system, which compensates the stray capacitance of reactor C. The influence of the primary stray capacitance C: of the intermediate transformer at the high frequency can not be ignored. CVT intermediate transformer core can be regarded as linear segments in the magnetization curve, ignoring the core magnetizing inductance, one or two intermediate transformer side leakage resistance reduction to compensation reactor.   II.Terminal sign of capacitive voltage transformer · A single phase transformer with a two - time winding   It represents a single-phase transformer with two times winding. A represents the primary winding terminal of capacitive voltage transformer, and N represents the primary winding grounding terminal of voltage transformer. A represents the two winding terminal terminal of a capacitive voltage transformer, and N represents the first winding grounding terminal of the voltage transformer. · Single phase transformer with two two times windings   It represents a single-phase transformer with two two times windings, A represents the primary winding terminals of capacitive voltage transformers, and N represents the primary winding grounding terminals of voltage transformers. 1A and 2A represent the two winding terminals of the capacitive voltage transformer, and 1n and 2n represent the primary winding grounding terminals of the voltage transformer. · A single phase transformer with two two windings with a tap A single phase transformer with two taps and two winding is represented. A represents the primary winding terminal of capacitive voltage transformer, and N represents the primary winding grounding terminal of voltage transformer. 1A1, 1A2, 2a and 2A2 respectively represent the two winding terminals of the capacitive voltage transformer, and 1n and 2n represent the primary winding grounding terminals of the voltage transformer. · A single phase transformer with a residual voltage winding and two two times windings   It represents a single-phase transformer with a residual voltage winding and two two winding. The A represents the primary winding terminal of capacitive voltage transformer, and N represents the primary winding grounding terminal of voltage transformer. 1A1, 1A2, 2a and 2A2 respectively represent the two winding terminals of the capacitive voltage transformer, and 1n and 2n represent the primary winding grounding terminals of the voltage transformer. Da and DN represent the residual voltage terminal.   Detail III. Capacitor Voltage Transformer Testing 3.1 Insulation resistance measurement The insulation resistance should be measured by the main capacitor, the partial voltage capacitor and the one or two winding insulation resistance of the intermediate transformer. 3.2 Capacitance Measurement The purpose of the test is to determine whether the capacitance of the voltage divider has a change, and the capacitor is insulated without water and dampness.   3.3 Pressure swing ratio test The test transformer exerts high voltage as far as possible. Due to the rise effect in the test, the high voltage voltage must be measured at the high voltage end. The voltage transformer used must be level 0.1 or above to ensure the accuracy of the test results. After the voltage is applied at the high voltage side, the voltage of the low voltage side is measured in turn on the two side and in the auxiliary side, and the voltage ratio is compared with the pressure ratio of the nameplate. 3.4 Polar measurement The purpose of polar measurement is to check the mark of the nameplate. Test method: using DC method, CAR instantaneous addition of 1.5V battery power "+", "-" with "N", respectively, with a multimeter or mA DC or mV meter, pay attention to the polarity put right, A1, A0 "+" X1, XD "-" pointer in the power supply to the deflection of the "+" direction; open to "-" deflection. The test of polarity and pressure variable ratio of windings is usually done in hand over and after overhaul.   IV. Working Principle of Capacitive Voltage Transformer (CVT) There is a video about CVT:   This vidoe explained How Capacitor Voltage Transformer CVT works.Capacitor potential transformer concept is explained.What is high voltage measurement using capacitor type voltage transformer is explained. How to measure high voltage? Educational tutorial on electrical engineering 126 by G K Agrawal. The basic part of the capacitive voltage transformer is the capacitor voltage divider, and it also includes the electromagnetic parts such as the intermediate transformer, the compensating reactor, the damper and so on. Its principle connection is shown in the following picture,the picture shows capacitor voltage transformer wiring diagram capacitance divider is composed of main capacitor C1 and voltage divider capacitor C2 series. Without considering the electromagnetic part, the voltage is divided by capacitance. The voltage on C2 is the following formula: K is the partial voltage ratio. When the two ends of the C2 are connected to the two load, due to C1, C2 The basic part of the capacitive voltage transformer is the capacitor voltage divider, and it also includes the electromagnetic parts such as the intermediate transformer, the compensating reactor, the damper and so on. Its principle connection is given below.   The capacitor voltage divider is composed of the main capacitor C1 and the partial voltage capacitor C2 in series, without considering the electromagnetic part, then the voltage is divided according to the capacitance inverse ratio, and the voltage on the C2 is:   In this formula,K is the ratio of partial pressure When the two ends of C2 are connected to two loads, the larger capacitance internal impedance is due to the existence of C1 and C2, which makes UC2 smaller than the capacitance partial voltage. The larger the load current is, the greater the error is. In order to reduce the capacitance internal impedance, a compensatory reactor L can be connected in series, and the UC2 is not related to the load as much as possible. In fact, because the capacitor has loss, the reactor also has resistance, so that the internal impedance can not be zero, so when the load changes, there will always be error. In order to further reduce the effect of load current, the measuring instrument is connected to the divider after the intermediate transformer TV is boosted. When the two side transformer short circuit occurs, the resistance in the circuit and the total reactance reactor L after compensation are very small, several times the short-circuit current may reach the rated current, will produce a very high voltage resonance in L and C2, in order to prevent overvoltage caused by the breakdown of insulation in capacitor C2 parallel at both ends of the discharge gap F1. Capacitor voltage transformer with capacitance and nonlinear inductance (e.g. TV magnetizing inductance etc.), when the transformer side suddenly close or receive two side and eliminate the impact of sudden short circuit, overvoltage in the transient process may cause nonlinear inductor saturation, which excite ferroresonance overvoltage, such as harmonic 1/3 resonant.  Because the resistance is very small, the resonance will last for a long time, which will cause damage to voltage transformers, instruments and relays, and may lead to incorrect operation of the protective devices. Therefore, the damping resistance RD or damper is often installed on the two side of the capacitive voltage transformer to consume the resonant energy as soon as possible to suppress the ferroresonance. For a common capacitive voltage transformer, a resonant damper is used. It is the capacitance and the inductor in parallel and then added to the damping resistance. In UHV power grid, a capacitive voltage transformer often uses a fast saturation type damper, which is composed of a fast saturation reactance and a damping resistor.     Analysis V. Capacitive Voltage Transformer vs Inductive Voltage Transformer Inductive Voltage Transformers (IVT), are used for voltage metering and protection in high voltage network systems. They transform the high voltage into low voltage adequate to be processed in measuring and protection instruments secondary equipment, such as relays and recorders). A Voltage Transformer (VT) isolates the measuring instruments from the high voltage of the monitored circuit. VTs are commonly used for metering and protection in the electrical power industry. It’s a standard transformer available in the market for step-up or step-down voltages. The advantage is it can be used for high load current and provides isolation.   However,as we mentioned in the above,capacitor voltage transformer is a specialized circuit whose purpose is to convert a high voltage AC signal to lower voltage, usually used with very high input voltages, and a large ratio between input and output voltage. It's usually only used in cases where you're trying to extract a very small amount of power from a high-power circuit, usually for monitoring the high-power circuit. Its advatage is economical but there is no galvanic isolation.   Ⅵ. FAQ 1. What is the function of capacitor voltage transformer?A capacitor voltage transformer (CVT), also known as capacitor-coupled voltage transformer (CCVT), is a transformer used in power systems to step down extra high voltage signals and provide a low voltage signal, for metering or operating a protective relay.   2. Why is CVT used?One of the advantages of a CVT is its ability to continuously change its gear ratio. This means that no matter what the engine speed it, it is always performing at its peak efficiency. CVTs often offer better fuel economy as a result, especially when driving in the city. ... This is because the transmission never shifts.   3. What do you understand CVT and CCVT?Capacitor Voltage Transformer (CVT) or Capacitor Coupled Voltage Transformer (CCVT) is a switchgear device used to convert high transmission class voltage into easily measurable values, which are used for metering, protection, and control of high voltage systems.   4. Why are capacitors used in transformers?At too high common mode frequencies, the inevitable capacitive coupling in the transformer will cause some of the common mode signal on the input to show up as signal on the output. The capacitor provides a more serious connection to ground for AC, while the resistor only a weak connection for DC to avoid ground loops.   5. Why is CVT hated?Because CVTs tend to lock an engine into a specific RPM, generally a high and noisy RPM, making the whole experience very hard on the ears. Also, CVTs are generally tuned for fuel economy rather than performance, and most of the magazines out there are wannabe racecar drivers.   6. What is the function of capacitor voltage transformer?A capacitor voltage transformer (CVT), also known as capacitor-coupled voltage transformer (CCVT), is a transformer used in power systems to step down extra high voltage signals and provide a low voltage signal, for metering or operating a protective relay.
kynix On 2018-02-12   1336
Capacitors

Capacitor Selection Guide: The Ultimate Engineer's Handbook

IntroductionAre you an engineer or electronics enthusiast who has ever found yourself scratching your head, wondering how to choose a capacitor for your latest project? You're not alone. The world of capacitors can be daunting, with a myriad of types, specifications, and applications. Choosing the right capacitor is not just about matching capacitance values; it's about understanding the nuances that can make or break your circuit's performance, reliability, and even its cost-effectiveness. In fact, a recent survey revealed that over 60% of circuit design failures are directly or indirectly linked to improper component selection, with capacitors being a leading culprit. This comprehensive guide aims to demystify the process, providing you with the ultimate handbook for selecting the perfect capacitor every time. We'll delve into core principles, explore various types, and equip you with the knowledge to make informed decisions.How to Choose a Capacitor: Core Principles and ProcessSelecting the ideal capacitor involves a systematic approach, considering various parameters beyond just capacitance. It’s a delicate balance between electrical performance, transient response, and practical considerations like PCB area and cost. Here’s a streamlined process to guide your selection:The Capacitor Selection ChecklistApplication Requirements: What is the primary function of the capacitor in your circuit? Is it for filtering, decoupling, energy storage, timing, or coupling? Each application demands specific characteristics.Capacitance Value: Determine the required capacitance based on circuit calculations. This is often the starting point, but rarely the only factor.Voltage Rating: The capacitor’s voltage rating must be significantly higher than the maximum operating voltage of your circuit, typically with a safety margin (e.g., 1.5x to 2x). Over-voltage can lead to catastrophic failure.Tolerance: How precise does the capacitance need to be? Some applications require tight tolerances, while others can tolerate wider variations.Equivalent Series Resistance (ESR) and Equivalent Series Inductance (ESL): These parasitic elements are crucial, especially in high-frequency or power supply applications. Low ESR and ESL are often desirable for efficient operation and ripple reduction.Ripple Current Rating: For power supply filtering, the capacitor must be able to handle the ripple current without excessive heating, which can degrade its lifespan.Temperature Characteristics: How does the capacitance change with temperature? Different dielectric materials exhibit varying temperature stability. Consider the operating temperature range of your application.Frequency Response: The capacitor’s impedance changes with frequency. Ensure it performs optimally at your circuit’s operating frequencies.Size and Package: Physical dimensions and mounting style (through-hole, surface mount) are critical for PCB layout and space constraints.Cost: While performance is paramount, cost-effectiveness is always a consideration in mass production.Reliability and Lifetime: For critical applications, consider the expected lifespan and failure rates of different capacitor types.A Step-by-Step Selection FlowDefine the Role: Clearly identify the capacitor’s function (e.g., input filter, output smoothing, signal coupling, timing). This immediately narrows down the possible types.Calculate Core Values: Determine the nominal capacitance and minimum voltage rating based on circuit design equations.Consider Environmental Factors: Account for operating temperature range, humidity, and potential mechanical stresses.Analyze AC Characteristics: Evaluate ESR, ESL, and impedance at relevant frequencies, especially for high-frequency or switching applications.Assess Reliability Needs: For long-life or high-reliability systems, prioritize components with proven track records and appropriate derating guidelines.Evaluate Physical Constraints: Check available PCB space, height restrictions, and mounting preferences.Compare Candidate Types: Based on the above, compare different capacitor technologies (ceramic, electrolytic, tantalum, film) against your specific requirements.Prototype and Test: Always validate your selection through prototyping and rigorous testing under actual operating conditions. This is where theoretical choices meet real-world performance."The art of capacitor selection lies not just in knowing the formulas, but in understanding the subtle interplay between electrical parameters and real-world application demands," notes a seasoned electronics engineer. This holistic approach ensures optimal circuit performance and longevity.Understanding Capacitor Codes and Specifications (Capacitor Codes Explained)Capacitors, especially smaller ones, often don't have their full capacitance value printed on them. Instead, they use a system of codes that can sometimes be a puzzle. Deciphering these codes is a fundamental skill for any engineer. Let's break down the common coding schemes:Numeric Codes (EIA Standard)Many ceramic and film capacitors use a three-digit numeric code. The first two digits represent the significant figures of the capacitance value, and the third digit is the multiplier (number of zeros). The unit is typically picofarads (pF).CodeCapacitance Value (pF)Example10010 pF10 with 0 zeros = 10 pF101100 pF10 with 1 zero = 100 pF1021,000 pF (1 nF)10 with 2 zeros = 1,000 pF10310,000 pF (10 nF)10 with 3 zeros = 10,000 pF104100,000 pF (100 nF)10 with 4 zeros = 100,000 pF224220,000 pF (220 nF)22 with 4 zeros = 220,000 pFSometimes, a letter follows the numeric code, indicating the tolerance of the capacitor. Common tolerance codes include:F: ±1%G: ±2%J: ±5%K: ±10%M: ±20%So, a capacitor marked 104K means 100,000 pF (or 0.1 µF) with a ±10% tolerance. This is a crucial detail, as a capacitor's actual value can vary within this range, impacting circuit performance.Color CodesWhile less common on modern components, some older or specialized capacitors (like mica or polyester film) might use color bands, similar to resistors. Each color corresponds to a number, and the sequence of bands indicates capacitance, tolerance, and sometimes voltage. If you encounter these, a quick reference to a capacitor color code chart is invaluable. I once spent hours debugging a vintage radio, only to find a misread color-coded capacitor was the culprit! Always double-check.Voltage RatingsCapacitors also have a voltage rating, which is the maximum DC voltage they can safely withstand. This is usually printed directly on the component, often in volts (V) or kilovolts (kV). For electrolytic capacitors, this is particularly important, as exceeding the voltage rating can lead to catastrophic failure, including explosion. Always select a capacitor with a voltage rating significantly higher than your circuit's maximum operating voltage, typically 1.5 to 2 times the expected voltage.Other MarkingsPolarity: Electrolytic and tantalum capacitors are polarized, meaning they must be installed in a specific orientation (positive to positive, negative to negative). They will have markings (e.g., a stripe, a minus sign, or a longer lead for positive) to indicate polarity. Non-polarized capacitors (like ceramic or film) can be installed in either direction.Temperature Coefficient: Some capacitors, especially ceramic types, might have a code indicating how their capacitance changes with temperature (e.g., NPO, X7R, Z5U). This is vital for applications requiring stable performance across varying temperatures.Date Codes/Manufacturer Logos: These provide information about the manufacturing batch and origin, useful for traceability.SMD Capacitor Sizes and Codes Explained (SMD Capacitor Sizes and Codes)Surface Mount Device (SMD) capacitors are ubiquitous in modern electronics due to their small size and suitability for automated assembly. Unlike their through-hole counterparts, SMD capacitors are typically marked with a two or three-digit code indicating their physical dimensions, rather than their capacitance. The actual capacitance value is often too small to be legibly printed on the tiny component, or it might be indicated by a single letter or a very small numeric code, which still requires a lookup table.Common SMD Package SizesSMD capacitor sizes are standardized by the Electronic Industries Alliance (EIA) and are typically expressed in imperial (inches) or metric (millimeters) units. The most common sizes you'll encounter are:Imperial Size (inches)Metric Size (mm)Typical Applications02010603Miniaturized devices, wearables, smartphones04021005Smartphones, tablets, compact modules06031608General purpose, consumer electronics08052012General purpose, power supplies, industrial12063216Power filtering, higher voltage applications12103225Power filtering, higher capacitance needs18124532High power, automotive, industrial22205650High power, industrial, specialized applicationsChoosing the right SMD size is a trade-off between component cost, available PCB space, and electrical performance. Smaller components generally have lower parasitic inductance (ESL), which is beneficial for high-frequency applications, but they can be more challenging to handle during assembly and may have lower voltage or capacitance ratings. Larger sizes offer higher capacitance and voltage ratings but occupy more board space.SMD Capacitor MarkingsAs mentioned, direct capacitance values are rare on SMD capacitors. Instead, you might find:No Marking: Many small SMD ceramic capacitors have no markings at all. Their value is determined by their position on the Bill of Materials (BOM) and the PCB design.Single Letter Code: Some manufacturers use a single letter code (e.g., 'A', 'B', 'C') to denote capacitance, which requires referring to the manufacturer's datasheet.Three-Digit Code (similar to through-hole): Larger SMD capacitors, especially electrolytic or tantalum types, might use the same three-digit code as through-hole components (e.g., 104 for 100nF).Voltage and Tolerance Markings: These are sometimes present, especially on larger SMD capacitors, using standard numeric or alphanumeric codes.Professional Tip: When working with unmarked SMD components, always rely on your Bill of Materials (BOM) and schematic. If in doubt, measure the capacitance with a suitable LCR meter. This prevents costly errors and ensures circuit integrity.The Critical Role of Capacitor ESR (Capacitor ESR and its Importance)Beyond capacitance and voltage, two often-overlooked but critically important parasitic parameters of a capacitor are its Equivalent Series Resistance (ESR) and Equivalent Series Inductance (ESL). While an ideal capacitor would have zero resistance and inductance, real-world capacitors are far from ideal. Understanding and accounting for ESR and ESL is paramount, especially in high-frequency applications, power supplies, and any circuit where efficiency and thermal management are concerns.What is ESR?Equivalent Series Resistance (ESR) is the total resistance in series with an ideal capacitor. It represents the sum of all resistive losses within the capacitor, including the resistance of the leads, the dielectric material, and the electrode plates. When current flows through a capacitor, the ESR causes a voltage drop and generates heat (I²R losses). This heat can significantly impact the capacitor’s lifespan and overall circuit efficiency.Why is ESR Important?Heat Generation and Lifespan: High ESR leads to increased power dissipation and heat generation within the capacitor. For every watt of power dissipated, the capacitor’s internal temperature rises. This elevated temperature accelerates the degradation of the dielectric material, especially in electrolytic capacitors, drastically reducing their lifespan. A general rule of thumb is that for every 10°C increase in operating temperature, the lifespan of an electrolytic capacitor is halved.Ripple Voltage: In power supply filtering applications, capacitors are used to smooth out ripple voltage. A higher ESR means a larger voltage drop across the capacitor, resulting in increased ripple voltage at the output. This can lead to instability and noise in sensitive circuits. Imagine trying to fill a leaky bucket; the higher the ESR, the bigger the leak.Efficiency: In switching power supplies (e.g., buck, boost converters), capacitors are constantly charging and discharging. The energy lost due to ESR directly reduces the efficiency of the power converter. Lower ESR capacitors are essential for achieving high efficiency in these designs.Resonance and Stability: ESR affects the impedance characteristics of a capacitor across different frequencies. At high frequencies, a capacitor can become inductive due to ESL, and the ESR determines the damping of this resonance. Proper ESR values are crucial for maintaining circuit stability and preventing unwanted oscillations.ESR Measurement and ConsiderationsESR is not a static value; it varies with frequency, temperature, and age. Manufacturers typically specify ESR at a particular frequency (e.g., 100 kHz or 120 Hz) and temperature. When selecting a capacitor, always check the datasheet for ESR specifications relevant to your operating conditions.Capacitor TypeTypical ESR CharacteristicsBest Use CasesElectrolytic (Aluminum)Moderate to High ESR, varies significantly with temperature and frequency.Power supply filtering, energy storage, low-frequency applications.TantalumLow to Moderate ESR, more stable with temperature than aluminum electrolytics.Decoupling, filtering in compact designs, moderate frequency.Ceramic (MLCC)Very Low ESR, excellent high-frequency performance, stable with temperature (depending on dielectric).High-frequency decoupling, resonant circuits, small form factor.FilmVery Low ESR, excellent stability, good for AC applications.Audio coupling, precision timing, high-voltage applications.Important Note: While low ESR is generally desirable, especially for power applications, it’s not always the sole criterion. For instance, in some resonant circuits, a specific ESR value might be required for proper damping. Always consider the overall circuit requirements.[Image: A graph comparing the ESR characteristics of different capacitor types across frequency.]Capacitor Types and Application Scenarios Explained (Capacitor Types and Applications)The vast world of capacitors can be broadly categorized by their dielectric material, which largely dictates their characteristics and suitability for different applications. Understanding these types is fundamental to making informed selection decisions.[Image: A visual gallery showcasing various types of capacitors, highlighting their diverse forms and applications.]Electrolytic Capacitors (Electrolytic Capacitor Selection Guide)Electrolytic capacitors are known for offering high capacitance values in a relatively small package. They use an electrolyte (liquid or solid) as one of their plates, which allows for a very thin dielectric layer and thus high capacitance. They are almost always polarized, meaning they must be connected with the correct polarity (positive to positive, negative to negative).Key Characteristics:High Capacitance: Ranging from microfarads (µF) to farads (F).Polarized: Incorrect polarity can lead to damage or explosion.Higher ESR/ESL: Compared to ceramic or film capacitors, they generally have higher ESR and ESL, especially at high frequencies.Temperature Sensitivity: Performance and lifespan are significantly affected by temperature.Limited Lifespan: Due to the electrolyte, they have a finite lifespan, which is reduced by heat and ripple current.Applications:Power Supply Filtering: Their high capacitance makes them ideal for smoothing rectified AC voltage into stable DC voltage in power supplies.Coupling and Decoupling: Used to block DC while allowing AC signals to pass, or to stabilize voltage rails by shunting high-frequency noise to ground.Energy Storage: In applications requiring bursts of power, such as camera flashes or audio amplifiers.Timing Circuits: In low-frequency timing applications where large capacitance is needed.Selection Considerations:Ripple Current Rating: Crucial for power supply applications. Ensure the capacitor can handle the expected ripple current without overheating.Operating Temperature: Select a capacitor rated for the maximum expected ambient temperature, and consider derating for extended life.Lifespan: Factor in the expected lifespan under operating conditions. High-quality electrolytics offer longer life.Size: They can be bulky, so physical space is a consideration.Decision Tree for Electrolytic Capacitors:Is the application polarized? (Yes/No) - If no, consider other types.Is high capacitance (µF to mF) required? (Yes/No) - If no, other types might be better.What is the maximum ripple current? - Select a capacitor with a ripple current rating at least 1.5x the expected value.What is the maximum operating temperature? - Choose a capacitor with an appropriate temperature rating.What is the desired lifespan? - Higher quality and lower ESR electrolytics offer longer life.Ceramic Capacitors (Ceramic Capacitor Selection Guide)Ceramic capacitors are perhaps the most widely used type due to their small size, low cost, and excellent high-frequency performance. They use a ceramic material as the dielectric and are non-polarized.Key Characteristics:Small Size: Available in very small SMD packages.Low ESR/ESL: Excellent for high-frequency applications and decoupling.Non-Polarized: Can be installed in any orientation.Wide Capacitance Range: From picofarads (pF) to several microfarads (µF).Temperature Stability: Varies significantly with dielectric type (e.g., NPO/COG for high stability, X7R for general purpose, Z5U/Y5V for high capacitance but poor stability).Voltage Coefficient: Capacitance can decrease significantly with applied DC voltage, especially for high-K dielectrics like X7R.Applications:Decoupling and Bypass: Essential for filtering noise and stabilizing voltage rails in digital and analog circuits.High-Frequency Filtering: Due to their low ESR/ESL, they are excellent for RF circuits and high-speed data lines.Resonant Circuits: In oscillators and tuned circuits.Timing Circuits: In applications requiring precise timing and stability (NPO/COG types).Selection Considerations:Dielectric Type: Choose based on temperature stability and voltage coefficient requirements.Voltage Rating: Be aware of capacitance degradation under DC bias for certain dielectrics.Size: Select the smallest size that meets electrical and mechanical requirements.Microphonics: Some ceramic capacitors can exhibit piezoelectric effects, generating noise when subjected to mechanical vibration.Decision Tree for Ceramic Capacitors:Is the application high-frequency or decoupling? (Yes/No) - If yes, ceramic is a strong candidate.What level of temperature stability is required? (High/Medium/Low) - NPO/COG for high, X7R for medium, Z5U/Y5V for low.What is the maximum DC voltage? - Account for voltage coefficient, especially for X7R and similar types.Is physical size critical? - Ceramic offers the smallest footprints.Tantalum Capacitors (Tantalum Capacitor Advantages and Disadvantages)Tantalum capacitors are a type of electrolytic capacitor that use tantalum pentoxide as the dielectric. They offer a good balance of high capacitance, small size, and relatively low ESR compared to aluminum electrolytics. They are polarized.Advantages:High Volumetric Efficiency: More capacitance per unit volume than aluminum electrolytics.Lower ESR: Generally lower ESR than aluminum electrolytics, leading to better ripple handling and efficiency.Stable Performance: More stable capacitance and ESR over temperature and frequency than aluminum electrolytics.Long Lifespan: Solid tantalum capacitors have a very long lifespan if operated within their ratings.Disadvantages:Catastrophic Failure Mode: Can fail short circuit if subjected to overvoltage, reverse voltage, or excessive ripple current, potentially leading to thermal runaway and fire. This is a critical safety concern.Higher Cost: Generally more expensive than aluminum electrolytic or ceramic capacitors for similar capacitance values.Polarized: Requires correct installation.Sensitivity to Surge Current: Can be damaged by high inrush currents.Applications:Decoupling and Filtering: In compact power supplies and digital circuits where space is limited and stable performance is required.Medical Devices: Where reliability and small size are paramount.Automotive Electronics: Due to their robust performance over temperature.Selection Considerations:Voltage Derating: Always apply significant voltage derating (e.g., 50% or more) to prevent catastrophic failures, especially in high-impedance circuits or those with voltage transients.Surge Current: Consider inrush current limiting if the application involves high surge currents.Cost vs. Performance: Weigh the benefits of their performance against their higher cost and potential failure mode.Film Capacitors for Audio Applications (Film Capacitor for Audio Applications)Film capacitors use a plastic film (e.g., polyester, polypropylene, polystyrene) as the dielectric. They are known for their excellent stability, low distortion, and very low ESR/ESL, making them ideal for precision applications, especially in audio.Key Characteristics:Excellent Stability: Capacitance changes very little with temperature, voltage, or time.Very Low ESR/ESL: Ideal for high-frequency and precision applications.Low Dielectric Absorption: Important for timing and sample-and-hold circuits.Non-Polarized: Can be installed in any direction.Good Pulse Handling: Can withstand high current pulses.Larger Size: Generally larger than ceramic or tantalum capacitors for the same capacitance.Applications:Audio Coupling and Decoupling: Their low distortion and excellent frequency response make them a favorite in high-fidelity audio equipment.Precision Timing Circuits: In oscillators and filters where stability is critical.Snubber Circuits: To suppress voltage spikes in power electronics.AC Applications: Motor run capacitors, power factor correction.Case Study: Enhancing Audio Quality with Film CapacitorsIn a high-end audio amplifier design, the choice of coupling capacitors between stages significantly impacts sound quality. Replacing standard electrolytic capacitors with high-quality polypropylene film capacitors can dramatically reduce distortion and improve transient response, leading to a cleaner, more detailed sound. The film capacitor’s superior linearity and low dielectric absorption ensure that the audio signal remains faithful to the original, without introducing unwanted artifacts. This is where the subtle art of component selection truly shines, transforming a good circuit into a great one.[Image: A selection of film capacitors, often used in high-fidelity audio equipment for their low distortion characteristics.]Capacitor Voltage Rating GuideThe voltage rating of a capacitor is a critical parameter that defines the maximum continuous DC voltage that can be applied across its terminals without causing damage or premature failure. Exceeding this rating, even momentarily, can lead to irreversible damage, including dielectric breakdown, short circuits, or even explosive failure, especially in electrolytic capacitors. Therefore, understanding and correctly applying voltage ratings is paramount for circuit reliability and safety.Understanding Voltage RatingsCapacitor voltage ratings are typically specified as DC Working Voltage (WVDC) or Rated Voltage (VR). It's important to note that these ratings are usually given at a specific temperature (often 20°C or 25°C) and may need to be derated for higher operating temperatures.The Importance of Voltage DeratingWhile it might seem intuitive to simply choose a capacitor with a voltage rating equal to or slightly above your circuit's operating voltage, this is a common pitfall. Voltage derating is the practice of selecting a capacitor with a rated voltage significantly higher than the maximum expected operating voltage. This provides a safety margin against voltage transients, spikes, and long-term degradation, thereby extending the capacitor's lifespan and improving overall circuit reliability.General Derating Guidelines:General Purpose Applications: For most non-critical applications, a derating factor of 1.5x to 2x the maximum operating voltage is recommended. For example, if your circuit operates at 12V, choose a capacitor rated for 18V to 25V.Critical Applications (e.g., medical, automotive, aerospace): In high-reliability or safety-critical systems, a derating factor of 2x to 3x or even higher may be necessary to ensure robust performance under extreme conditions and over extended periods.Switching Power Supplies: In switching power supply output filters, where voltage spikes and ripple are present, careful consideration of peak voltages and a higher derating factor are crucial.Tantalum Capacitors: Due to their catastrophic failure mode when overstressed, tantalum capacitors require particularly aggressive voltage derating, often 50% or more (e.g., for a 12V rail, use a 25V or 35V rated tantalum capacitor).Factors Influencing Voltage Rating Selection:Maximum Operating Voltage: This is the absolute peak voltage the capacitor will experience in the circuit, including any transients or spikes.Ripple Voltage: In AC or pulsating DC applications, the ripple voltage adds to the DC bias, increasing the effective voltage across the capacitor.Temperature: As temperature increases, the dielectric strength of a capacitor can decrease, necessitating a higher voltage rating or derating.Expected Lifespan: Higher derating generally leads to a longer operational lifespan for the capacitor.Cost vs. Reliability: While higher voltage ratings often mean larger and more expensive capacitors, the increased reliability and reduced risk of failure can justify the cost.Example Voltage Rating Selection TableCircuit Operating Voltage (V)Recommended Capacitor Voltage Rating (V)Derating FactorNotes3.36.3 - 101.9x - 3xCommon for low-power digital circuits510 - 162x - 3.2xStandard logic and microcontroller power1225 - 352.1x - 2.9xAutomotive, general power supplies2435 - 501.5x - 2.1xIndustrial control, higher power systems4863 - 1001.3x - 2.1xTelecom, server power supplies230 (AC RMS)400 - 630 (DC)1.7x - 2.7xAC line filtering (after rectification)Professional Tip: Always consult the manufacturer's datasheet for specific derating recommendations for the chosen capacitor type and series. Some manufacturers provide detailed graphs showing capacitance and lifespan vs. applied voltage and temperature. Ignoring these guidelines is a recipe for premature component failure and costly redesigns.[Image: A table or diagram illustrating recommended voltage derating guidelines for various circuit operating voltages.]Bypass Capacitor Sizing (Bypass Capacitor Sizing)Bypass capacitors, also known as decoupling capacitors, are essential components in almost every electronic circuit. Their primary function is to provide a stable power supply to integrated circuits (ICs) and other active components by shunting high-frequency noise and transient currents from the power rails to ground. They act as local energy reservoirs, supplying instantaneous current demands of switching logic gates or amplifiers, thus preventing voltage dips and ensuring stable operation.The Role of Bypass CapacitorsWhen a digital IC switches its internal transistors, it draws a sudden burst of current from the power supply. If this current is not immediately available, the voltage on the power rail can momentarily drop, leading to false triggering, data corruption, or even system crashes. Bypass capacitors, placed physically close to the IC’s power pins, provide this instantaneous current, effectively bypassing the inductance and resistance of the power traces and wires.Sizing Bypass Capacitors: A Multi-Capacitor ApproachOften, a single bypass capacitor is not sufficient. A common practice is to use a combination of different capacitance values in parallel to cover a wide range of frequencies. This is because different capacitor types perform optimally at different frequencies due to their inherent ESR and ESL characteristics.Large Value Capacitor (e.g., 10 µF to 100 µF electrolytic or tantalum): These handle lower frequency noise and provide bulk energy storage. They compensate for voltage drops caused by power supply inductance and long power traces. They are effective at frequencies up to a few MHz.Small Value Capacitor (e.g., 0.01 µF to 0.1 µF ceramic): These are crucial for shunting high-frequency noise (tens of MHz to GHz) generated by fast-switching digital logic. Their low ESR and ESL make them highly effective at these frequencies. These should be placed as close as possible to the IC power pins.Formula and Example CalculationWhile precise sizing can involve complex impedance analysis, a simplified approach for digital circuits often relies on empirical rules and the following considerations:Rule of Thumb: For every digital IC, place at least one 0.1 µF ceramic capacitor and one 10 µF electrolytic or tantalum capacitor across its power and ground pins. For more complex ICs (e.g., microcontrollers, FPGAs, high-speed processors), multiple 0.1 µF capacitors might be needed for each power pin pair, along with larger bulk capacitors.Example Calculation (Simplified):Let’s say a digital IC draws a transient current of ΔI = 100 mA for a duration of Δt = 10 ns, and you want to limit the voltage drop (ΔV) on the power rail to 50 mV.The basic capacitor discharge formula is: Q = C * ΔV and Q = I * Δt.Therefore, C * ΔV = I * ΔtRearranging for capacitance: C = (I * Δt) / ΔVC = (0.1 A * 10 * 10^-9 s) / (0.05 V)C = (1 * 10^-9) / 0.05C = 20 * 10^-9 F = 20 nFSo, a 20 nF capacitor would theoretically be needed. In practice, a standard 0.1 µF (100 nF) ceramic capacitor is often chosen as it provides a sufficient margin and is readily available. This calculation highlights the need for small, fast capacitors to handle rapid current changes.Important Consideration: The physical placement of bypass capacitors is as important as their value. They must be placed as close as possible to the IC’s power and ground pins, with short, wide traces to minimize parasitic inductance. A capacitor placed an inch away is almost useless for high-frequency bypassing.[Image: A diagram illustrating the concept of bypass capacitors and their placement in a circuit.]Selecting the Right Capacitor for a Microcontroller (Selecting the Right Capacitor for a Microcontroller)Microcontrollers (MCUs) are the brains of countless electronic devices, and their stable operation is paramount. Proper capacitor selection around an MCU is critical for ensuring reliable power delivery, stable clocking, and effective noise suppression. While the general principles of capacitor selection apply, MCUs have specific needs due to their digital nature and often integrated analog peripherals.Key Capacitor Placement Around a Microcontroller:VCC Decoupling Capacitors:Purpose: To provide a stable, low-noise power supply to the MCU, especially during rapid current draws when internal logic switches states or peripherals (like ADCs, DACs, or GPIOs) are active.Selection: Typically, a 0.1 µF (100 nF) ceramic capacitor is placed as close as possible to each VCC pin and its corresponding GND pin. For MCUs with multiple VCC pins, each should have its own decoupling capacitor. For more demanding applications or MCUs with high-speed peripherals, a larger bulk capacitor (e.g., 10 µF electrolytic or tantalum) might be added further away on the power rail to handle lower-frequency current demands.Placement: Proximity is key. These capacitors should be on the same layer as the MCU, directly adjacent to the power pins, with short, wide traces to the pins and a solid ground plane.Crystal Oscillator Capacitors (Load Capacitors):Purpose: To provide the correct load capacitance for the external crystal oscillator, ensuring stable and accurate clock generation. The crystal manufacturer specifies the required load capacitance.Selection: Two identical ceramic capacitors (typically in the range of 10 pF to 33 pF) are connected from each crystal pin to ground. The exact value depends on the crystal’s specified load capacitance (CL) and the parasitic capacitance of the PCB traces and MCU pins (C_stray). The formula for calculating the required load capacitance for each capacitor (C1, C2) is: C1 = C2 = 2 * (CL - C_stray).Placement: Place these capacitors as close as possible to the crystal and the MCU’s oscillator pins, minimizing trace length to reduce parasitic capacitance and noise pickup.Analog Reference Voltage (AREF) Decoupling:Purpose: If your MCU has an Analog-to-Digital Converter (ADC) or Digital-to-Analog Converter (DAC), it will likely have a dedicated analog reference voltage pin (AREF or VREF). This pin requires a very clean and stable voltage for accurate analog conversions.Selection: A low-ESR ceramic capacitor (e.g., 0.1 µF to 1 µF) is typically used to decouple the AREF pin to ground. Sometimes, a series resistor (e.g., 10-100 ohms) might be used in conjunction with the capacitor to form an RC filter for additional noise reduction.Placement: As close as possible to the AREF pin.Reset Pin Capacitors:Purpose: For simple RC reset circuits, a capacitor is used in conjunction with a resistor to provide a power-on reset delay.Selection: Values vary depending on the desired reset delay, typically in the range of 0.1 µF to 1 µF.Microcontroller Capacitor Selection Checklist:Power Supply Decoupling: At least one 0.1 µF ceramic per VCC/GND pair, placed immediately adjacent to the MCU pins. Consider additional bulk capacitance (10 µF or more) on the main power rail.Crystal Oscillator: Two identical ceramic capacitors (e.g., 18 pF to 22 pF) for external crystals, matched to the crystal’s load capacitance.Analog Reference: A dedicated low-ESR ceramic capacitor for AREF/VREF pins.Reset Circuit: If using an RC reset, select values for the desired delay.Voltage Rating: Ensure all capacitors have a voltage rating at least 1.5x the MCU’s operating voltage.Temperature Characteristics: For critical applications, choose NPO/COG ceramics for crystal and analog decoupling for better stability."A well-decoupled microcontroller is a happy microcontroller. Skimping on these seemingly small components can lead to hours of frustrating debugging," advises a veteran embedded systems engineer. This highlights the importance of meticulous attention to capacitor placement and selection in MCU-based designs.[Image: A diagram showing recommended capacitor placement and types for a microcontroller, including decoupling and crystal load capacitors.]Capacitor Selection for Specific Application Circuits (Decoupling Capacitor Selection)While general principles apply, certain circuit configurations and applications demand specialized capacitor selection strategies. Decoupling, power supply filtering, and high-frequency circuits are prime examples where the nuances of capacitor characteristics become particularly critical.Decoupling Capacitor Selection: Beyond the BasicsDecoupling capacitors are fundamental for maintaining power integrity in digital and mixed-signal circuits. Their role is to provide a low-impedance path for high-frequency transient currents, preventing voltage fluctuations on the power rails that can lead to noise, false triggering, and system instability. While we touched upon this with microcontrollers, let's delve deeper into general decoupling strategies.The Multi-Capacitor Decoupling StrategyEffective decoupling often involves a multi-capacitor approach, utilizing capacitors of different values and types in parallel to cover a broad spectrum of frequencies. This is because no single capacitor can provide a low impedance across the entire frequency range required by modern high-speed ICs.Bulk Decoupling (Low Frequency): Typically 10 µF to 100 µF (or more) electrolytic or tantalum capacitors. These are placed further away from the ICs, often at the power supply entry point to the PCB or near voltage regulators. Their purpose is to handle larger, slower current demands and filter lower-frequency noise. They act as a reservoir, replenishing charge for the smaller, faster capacitors.High-Frequency Decoupling (Mid to High Frequency): Usually 0.01 µF to 0.1 µF ceramic capacitors. These are the workhorses of decoupling, placed as close as possible to the power and ground pins of each active IC. Their low ESR and ESL make them highly effective at shunting high-frequency noise generated by fast switching logic. For very high-speed ICs, multiple 0.1 µF capacitors might be used per power pin.Ultra-High-Frequency Decoupling (GHz Range): For extremely fast digital circuits (e.g., DDR memory interfaces, high-speed serial links), even smaller ceramic capacitors (e.g., 100 pF to 1000 pF) might be used in conjunction with the 0.1 µF capacitors. These are specifically chosen for their resonant frequency characteristics to address noise in the GHz range.Placement is ParamountThe effectiveness of a decoupling capacitor is highly dependent on its physical placement. The traces connecting the capacitor to the IC’s power and ground pins should be as short and wide as possible to minimize parasitic inductance. Ideally, the capacitor should be placed on the same side of the PCB as the IC, directly adjacent to the power pins. Using vias to connect to a solid ground plane is also crucial for providing a low-impedance return path.Common Decoupling Mistakes to Avoid:Placing capacitors too far from the IC: Long traces introduce inductance, negating the capacitor’s effectiveness at high frequencies.Using only one capacitor value: A single capacitor cannot effectively decouple across a wide frequency range.Ignoring ground plane integrity: A noisy or fragmented ground plane can undermine even the best decoupling strategy.[Image: A schematic illustrating effective decoupling capacitor placement in a circuit.]Power Supply Filter Capacitor Calculator (Power Supply Filter Capacitor Calculator)Capacitors play a vital role in power supply units, primarily for filtering and smoothing rectified AC voltage into a stable DC output. The ripple voltage present in the DC output needs to be minimized for most electronic circuits to function correctly. The size of the filter capacitor directly impacts the amount of ripple. A larger capacitance generally results in lower ripple voltage.Understanding Ripple VoltageAfter rectification, the pulsating DC voltage still contains significant AC components, known as ripple. The filter capacitor charges during the peak of the rectified voltage and discharges through the load during the valleys, effectively smoothing out these fluctuations. The amount of voltage drop during the discharge cycle determines the peak-to-peak ripple voltage (V_ripple(p-p)).Simplified Calculation for Full-Wave RectifierFor a full-wave rectifier with a capacitor input filter, the approximate ripple voltage can be calculated using the following formula:V_ripple(p-p) ≈ I_load / (f * C)Where:V_ripple(p-p) is the peak-to-peak ripple voltage (in Volts)I_load is the DC load current (in Amperes)f is the ripple frequency (in Hertz). For a full-wave rectifier, f is twice the line frequency (e.g., 120 Hz for a 60 Hz AC input, or 100 Hz for a 50 Hz AC input). For a half-wave rectifier, f is equal to the line frequency.C is the capacitance of the filter capacitor (in Farads)From this, we can derive the required capacitance to achieve a desired ripple voltage:C ≈ I_load / (f * V_ripple(p-p))Example Calculation:Let’s say you need to design a power supply that delivers I_load = 1 A with a maximum peak-to-peak ripple voltage of V_ripple(p-p) = 0.5 V. Assuming a full-wave rectifier with a 60 Hz AC input, the ripple frequency f = 120 Hz.C ≈ 1 A / (120 Hz * 0.5 V)C ≈ 1 A / 60 V/sC ≈ 0.01667 FC ≈ 16,670 µFSo, you would need a filter capacitor of approximately 16,670 µF. Given standard capacitor values, you might choose a 15,000 µF or 22,000 µF capacitor, ensuring its voltage rating is well above the peak rectified voltage.Important Considerations for Power Supply Filter Capacitors:Ripple Current Rating: The filter capacitor must be able to handle the significant ripple current that flows through it. Exceeding this rating will cause excessive heating and premature failure. Always select a capacitor with a ripple current rating higher than the calculated ripple current.ESR: Low ESR is crucial for power supply filter capacitors to minimize power losses and heat generation, and to reduce ripple voltage effectively.Temperature: Operating temperature affects both capacitance and ESR. Choose capacitors rated for the expected temperature range.Physical Size: High capacitance, high voltage, and high ripple current ratings often mean physically large capacitors. Ensure there is adequate space in your design."The filter capacitor is the heart of a linear power supply. Its proper selection is key to a clean and stable DC output, directly impacting the performance of all downstream circuitry," emphasizes a power electronics specialist. While online calculators can assist, understanding the underlying principles is vital for robust design.[Image: A diagram or calculator interface for power supply filter capacitor sizing.]High Frequency Circuit Capacitor Selection (High Frequency Capacitor Selection)In high-frequency circuits, such as RF (Radio Frequency) applications, high-speed digital designs, and switching power converters, the behavior of capacitors deviates significantly from their ideal model. At these frequencies, parasitic elements like Equivalent Series Inductance (ESL) and Equivalent Series Resistance (ESR) become dominant, profoundly impacting circuit performance. Therefore, selecting capacitors for high-frequency applications requires a keen understanding of these non-ideal characteristics.The Impact of Parasitics at High FrequenciesAn ideal capacitor has an impedance that decreases with increasing frequency (Xc = 1 / (2 * π * f * C)). However, a real capacitor can be modeled as an ideal capacitor in series with an ESR and an ESL. At a certain frequency, known as the self-resonant frequency (SRF), the capacitive reactance (Xc) and inductive reactance (Xl) cancel each other out, and the capacitor behaves purely resistively (equal to its ESR). Above the SRF, the component behaves inductively rather than capacitively.SRF = 1 / (2 * π * √(L * C))Where:L is the Equivalent Series Inductance (ESL)C is the capacitanceFor effective high-frequency operation, a capacitor should be used well below its SRF, where its impedance is primarily capacitive. The goal is often to minimize impedance at the operating frequency to effectively bypass noise or store energy.Key Considerations for High-Frequency Capacitors:Low ESL: This is perhaps the most critical parameter for high-frequency applications. Lower ESL means a higher SRF, allowing the capacitor to maintain its capacitive behavior at higher frequencies. Physical construction (e.g., lead length, package type) significantly influences ESL. SMD (Surface Mount Device) capacitors generally have much lower ESL than through-hole components.Low ESR: While ESR is important at all frequencies for power dissipation, in high-frequency circuits, it also affects the Q-factor of resonant circuits and the damping of high-frequency noise. Lower ESR leads to better filtering and higher efficiency.Dielectric Material: Different dielectric materials exhibit varying performance at high frequencies. Ceramic capacitors, particularly NPO/COG types, are excellent for high-frequency applications due to their stable capacitance, low loss, and low ESR/ESL. Film capacitors also perform well but are generally larger.Frequency Response Curve: Always consult the capacitor’s impedance vs. frequency curve in the datasheet. This graph is invaluable for understanding how the capacitor will behave at your specific operating frequencies, showing its SRF and impedance characteristics.Package Type: As mentioned, SMD packages (e.g., 0402, 0201) are preferred for high-frequency applications due to their minimal parasitic inductance and compact size. Multi-layer ceramic capacitors (MLCCs) are widely used.Multi-Capacitor Strategy for Wideband DecouplingFor circuits operating over a broad range of frequencies, a common technique is to use multiple capacitors in parallel, each optimized for a different frequency range. For example, a 10 µF electrolytic (for low frequencies), a 0.1 µF ceramic (for mid-range frequencies), and a 100 pF ceramic (for very high frequencies) might be used together to provide a low impedance path across a wide spectrum.Professional Tip: When designing for high frequencies, PCB layout is just as important as capacitor selection. Short traces, wide power and ground planes, and careful placement of components are crucial to minimize parasitic inductance and maximize the effectiveness of your chosen capacitors.[Image: A graph showing the impedance vs. frequency curve for a capacitor, highlighting the self-resonant frequency.]ConclusionChoosing the right capacitor is far more than a simple task of matching values; it’s a nuanced art that demands a deep understanding of electrical principles, material science, and application-specific requirements. From the fundamental principles of capacitance and voltage ratings to the critical impact of parasitic elements like ESR and ESL, every detail plays a pivotal role in the performance, reliability, and longevity of your electronic circuits. We’ve explored the diverse landscape of capacitor types—electrolytic, ceramic, tantalum, and film—each with its unique strengths and ideal applications. We’ve also delved into specialized selection strategies for microcontrollers, power supplies, and high-frequency circuits, emphasizing that context is king.As technology continues to advance, pushing the boundaries of speed, miniaturization, and efficiency, the importance of meticulous component selection will only grow. The insights and guidelines provided in this handbook are designed to empower you, the engineer, to navigate this complex terrain with confidence. Remember, a well-chosen capacitor is not just a component; it’s a silent guardian of your circuit’s integrity, ensuring stable power, clean signals, and robust operation. By applying these principles, you’re not just building circuits; you’re crafting reliable, high-performance electronic systems that stand the test of time.Further ReadingUnderstanding Equivalent Series Resistance (ESR) in CapacitorsThe Basics of Decoupling CapacitorsChoosing the Right Capacitor for Your Power Supply Design
Kynix On 2025-08-26   1322
FPGA

FPGA - Characteristics, New Applications and Development Trend

Introduction Everyone has heard of FPGA more or less, such as Bitcoin mining, or Microsoft said before that it will use FPGA instead of CPU in the data center. So what exactly is it? Why use it? Compared with CPU, GPU, and ASIC, what are the characteristics of FPGA? FPGA is a chip that can reconfigure circuits and is a hardware reconfigurable architecture. Through programming, users can change its application scenarios at any time, and it can simulate various parallel operations of hardware such as CPU and GPU. By interconnecting with the high-speed interface of the target hardware, the FPGA can complete the low-efficiency part of the target hardware, thereby achieving acceleration at the system level. What Is an FPGA? Catalog Introduction Ⅰ FPGA vs CPU vs GPU vs ASIC Ⅱ Five Advantages of FPGA 2.1 Performance 2.2 Time-to-Market 2.3 Cost 2.4 Stability 2.5 Long-Term Maintenance Ⅲ New Applications of FPGA Ⅳ Development Trend of FPGA Ⅴ FAQ Ⅰ FPGA vs CPU vs GPU vs ASIC The core difference between FPGA and CPU, GPU, ASIC chips, etc. is that the connection and logic layout of the underlying operation unit are not solidified. Users can program the logic unit and switch array through EDA software to configure the function, so as to realize the integration of specific functions.FPGA appears as a semi-custom circuit in the field of application-specific integrated circuits (ASIC), which not only solves the shortcomings of custom circuits, but also improves the limited number of original programmable device gate circuits. Compared with ASIC chips, an important feature of FPGA is its programmable characteristics, that is, the user can specify the FPGA to realize a specific digital circuit through the program. Furthermore, FPGA chips are one of the best choices for small batch systems to improve system integration and reliability. Figure 1. FPGA Basic Structure So why is FPGA so fast? This is all because the computer's CPU(central processing unit) and GPU(graphics processing unit) belong to the von Neumann structure, with instruction decoding and execution, and shared memory. FPGAs, on the other hand, are instruction-free and memory-free architectures that make FPGA chips much more energy-efficient than CPUs or even GPUs. Figure 2. Von Neumann Structure In the von Neumann architecture, since the execution unit (such as the CPU core) may execute any instruction, so an instruction memory, a decoder, an operator of various instructions, and branch and jump processing logic are required. Due to the complex control logic of the instruction stream, it is impossible to have too many independent instruction streams. Therefore, the GPU uses SIMD (single instruction, multiple data) to allow multiple execution units to process different data at the same pace, and the CPU also supports SIMD instruction. The function of each logic unit of the FPGA has been determined during reprogramming, and no instructions are required. Figure 3. Computer CPU If the GPU is used for acceleration, in order to fully utilize the GPU computing, the batch size cannot be too small, and the delay will be on the order of milliseconds. Using FPGA to accelerate, only microsecond-level PCle delay is required. Why is FPGA so much lower latency than GPU? This is basically an architectural difference. FPGAs have both pipeline parallelism and data parallelism, while GPUs have almost only data parallelism (with limited pipeline depth).For example, FPGA chips can change the running hardware design on the chip every few seconds, while chips such as CPU and ASIC are already solidified when they leave the factory and cannot be changed. If ASIC, CPU, GPU, etc. are built buildings, and the routes of rooms, corridors, and stairs in the building have been fixed, while the interior of FPGA is similar to the magic staircase in Hogwarts, which can change the route of room to room at any time. In addition, FPGA does not need to compile the instruction system at the software application level like CPU and GPU. To program FPGA, use hardware description language, and directly compile and burn it into a combination of transistor circuits, that is, directly use transistor circuits to implement user algorithms.The biggest feature of FPGA is its flexibility. It can realize any digital circuit you want and can customize various circuits. Reduce the shackles of special chips, truly tailor-made for your own products, you can flexibly change the design during the design process, and have field programmability, so it is especially suitable for applications that require continuous changes in physical operation logic, such as AI algorithm optimization, data center applications, etc. Architecture Throughput(int ops) Delay Flexibility CPU ~1T N/A Very High GPU ~10T ~1ms High FPGA(Stratix V) ~1T ~1us High FPGA(Stratix 10) ~10T ~1us High ASIC ~10T ~1us Low The FPGA is set up by the RAM stored on the chip to reset its working state, so the on-chip RAM needs to be programmed when working. Users can use different programming methods according to different configuration modes, which can be said to be very flexible and convenient. The FPGA has the following configuration modes:🔺Parallel Mode: Parallel PROM, Flash configures FPGA.🔺Master-Slave Mode: One PROM configures multiple FPGAs.🔺Serial Mode: Serial PROM configures FPGA.🔺Peripheral Mode: The FPGA is used as a peripheral of the microprocessor and programmed by the microprocessor. Computational performance compared with CPU: For example, Stratix series FPGAs perform integer multiplication operations, and their performance is equivalent to that of a 20-core CPU, and for floating-point multiplication operations, their performance is equivalent to an 8-core CPU.Computational performance compared with GPU: FPGA performs integer multiplication and floating-point multiplication operations. There is an order of magnitude difference in performance compared to GPU. The computing performance of GPU can be approached by configuring multipliers and floating-point operation components. Figure 4. CPU and GPU Architecture Diagram The core advantage of FPGA for performing computation-intensive tasks: tasks such as search engine sorting and image processing have strict requirements on the return time limit of results, and it is necessary to reduce the delay of computing steps. Under the traditional GPU acceleration scheme, the data packet size is large, and the delay can reach the millisecond level. Under the FPGA acceleration scheme, the PCIe latency can be reduced to the microsecond level. Driven by long-term technology, the data transmission delay between CPU and FPGA can be reduced to less than 100 nanoseconds.The FPGA can build the same number of pipelines (pipeline parallel structure) for the number of data packet steps, and the data packets can be output immediately after being processed by multiple pipelines. The GPU data parallel mode relies on different data units to process different data packets, and the data units need to be input and output consistently. For stream computing tasks, the FPGA pipeline parallel structure has a natural advantage in latency. FPGA is used to process communication-intensive tasks and is not limited by network cards. It outperforms CPU solutions in terms of packet throughput and delay, and has strong delay stability. Therefore, FPGAs have obvious advantages over CPUs when performing large data processing tasks with high repetition rates.By programming the FPGA, the user can change the internal connection structure of the chip at any time to realize any logic function. Especially in industries with immature technical standards or rapid development and change, FPGA can effectively help enterprises reduce investment risks and sunk costs, and is a functional and economical choice. Figure 5. Computer GPU With the evolution of intelligent market demand, highly customized chips (ASIC SoC) have led to a sharp increase in market risks due to the large scale of non-repetitive investment and long R&D cycle. Relatively speaking, FPGA has advantages in the field of parallel computing tasks, and can replace some ASICs in the field of high performance and multi-channel. The demand for multi-channel computing tasks in the field of artificial intelligence (AI) drives the evolution of FPGA technology to the mainstream. Figure 6. ASIC SoC Ⅱ Five Advantages of FPGA 2.1 Performance Taking advantage of hardware parallelism, FPGAs break the sequential execution model and complete more processing tasks per clock cycle, surpassing the computing power of digital signal processors (DSPs). BDTI(Big Data Test Infrastructure), a well-known analysis and benchmarking company, has published benchmarks that show that in some applications, FPGAs can handle many times more processing power per dollar than DSP solutions. Controlling input and output (I/O) at the hardware level provides faster response times and specialized functionality to meet application needs. 2.2 Time-to-Market Despite increasing time-to-market constraints, FPGA technology offers flexibility and the ability to rapidly prototype. Users can test an idea or concept and complete verification in hardware without going through the lengthy manufacturing process of custom ASIC design. This allows users to make incremental modifications and iterate FPGA designs in hours, saving weeks. Commercial off-the-shelf (COTS) hardware provides different types of I/O connected to user-programmable FPGA chips. The increasing popularity of high-level software tools reduces the learning curve and abstraction layers, and often provides useful IP cores (pre-built functions) for advanced control and signal processing. 2.3 Cost The non-recurring engineering (NRE) cost of custom ASIC design far exceeds the cost of FPGA-based hardware solutions. The huge initial investment in ASIC design shows that OEMs need to ship thousands of chips each year, but more end users need custom hardware capabilities that enable the development of tens to hundreds of systems. The nature of programmable chips means that users can save on manufacturing costs as well as long lead times for assembly. System requirements change from time to time, but the cost of changing the FPGA design is negligible compared to ASCI's huge expense. 2.4 Stability Software tools provide the programming environment, and FPGA circuits are the real "hard" implementation of programming. Processor-based systems often contain multiple layers of abstraction that can schedule tasks and share resources among multiple processes. The driver layer controls hardware resources, while the operating system manages memory and processor bandwidth. For any given processor core, only one instruction can be executed at a time, and processor-based systems face the risk of tightly time-bound tasks taking over each other at all times. FPGAs, on the other hand, do not use an operating system, and have true parallel execution and deterministic hardware that focuses on each task, reducing the chance of stability issues. 2.5 Long-Term Maintenance As mentioned above, FPGA chips are field-upgradable without the time and expense involved in redesigning ASICs. For example, digital communication protocols contain specifications that can change over time, and ASIC-based interfaces can create maintenance and forward compatibility difficulties. Reconfigurable FPGA chips can accommodate future modifications. As a product or system matures, users can enhance functionality without spending time redesigning hardware or modifying board layouts.   Ⅲ New Applications of FPGA At present, the FPGAs mainly produced by Xilinx and Altera with the highest market share, which are all based on SRAM technology, and need to be connected to an external memory to save the program when in use. When powered on, the FPGA reads the data in the external memory into the on-chip RAM, and after completing the configuration, it enters the working state. When power off, the FPGA returns to a white chip, and the internal logic disappears. In this way, the FPGA can not only be used repeatedly, but also does not require a special programmer, but only a general EPROM and PROM programmer. So Actel, QuickLogic and other companies also provide FPGAs with anti-fuse technology, which can only be downloaded once. They have the advantages of anti-radiation, high & low temperature resistance, low power consumption and fast speed. They are widely used in military and aerospace fields. FPGA cannot be erased and written repeatedly, which is troublesome and expensive in the early stage of development. Lattice is the inventor of ISP technology, which has certain characteristics in small-scale PLD applications. Early Xilinx products generally did not involve military and aerospace markets, but now a number of products such as Q Pro-R have entered such fields.In the industrial field, FPGA chips are widely used in the industrial field, and are widely used in video processing, image processing, CNC machine tools and other fields to realize signal control and operation acceleration functions. With the development of intelligence and automation technology, the industrial field is gradually shifting from human resources as the core element to intelligent unmanned factories with automation as the core element.Smart electric vehicles will be the mainstream development direction of the automotive industry in the future. At present, the application of FPGA in automotive cameras and sensors is relatively mature. In the artificial intelligence system of automatic/intelligent driving vehicles, the applicability of FPGA will be the most suitable for processing sophisticated ADAS and autonomous driving. Figure 7. FPGA for Auto In the field of automotive electronic system interface and control, FPGA chips are used to control and drive electric vehicle motor control systems, connect various in-vehicle equipment such as driving systems, instrument panels, radar, ultrasonic sensors, etc. control. In the field of video bridging and fusion, FPGA chips can be used to realize functions such as signal bridging of multiple image sensors, 3D surround view video fusion, reversing auxiliary video, and assisted driving video.In the field of communication, the number of 5G base stations has increased, and the FPGA usage of a single base station has increased, driving the increase in FPGA demand. According to estimates, the FPGA consumption of a 5G single base station is expected to increase from 1-3 blocks in the 4G period to 4-5 blocks in the 5G period. Figure 8. RFSoC FPGA Board Target 5G eFPGA technology is superior to traditional FPGA solutions in terms of performance, cost, power consumption, profitability, etc., and can provide flexible solutions for different application scenarios and different market segments. The economic trend of increasing design complexity and falling equipment costs has stimulated the market demand for eFPGA technology.   Ⅳ Development Trend of FPGA First of all, with the commercialization of the new generation of communication technology, the demand for products such as communication base stations, servers, and intelligent terminals will further expand, thereby driving the increase in the market demand for FPGA chips. At the same time, smart cities, smart factories, and consumer electronics pay more attention to the functionality of various smart IoT devices, which will drive the wide application of FPGA chips in smart IoT devices. With the development of the Internet of Vehicles technology, the scale of the use of FPGA chips in the automotive industry will increase day by day to build a more complete Internet of Vehicles and realize smarter autonomous driving functions. Therefore, with the rapid penetration of 5G, the vigorous development of AI and the increasing trend of automotive intelligence, it is expected that the demand for FPGAs in the three fields of communication, AI and automotive electronics will continue to increase in the future, which will also promote The FPGA industry continues to grow.   Ⅴ FAQ 1. What is FPGA and why it is used?The acronym FPGA stands for Field Programmable Gate Array. It is an integrated circuit that can be programmed by a user for a specific use after it has been manufactured. ... These blocks create a physical array of logic gates that can be customized to perform specific computing tasks. 2. Is FPGA faster than GPU?The difference between GPU and FPGA performance is not a static factor, but it does depend on the size of the data set. A study by Sanaullah and Herbordt [7] revealed that FPGA can compute small samples of 3D FFT tens of times faster than GPU. The difference is less clear when the data set gets bigger. 3. Is FPGA faster than CPU?A FPGA can hit the data cell faster and more often than a CPU can do it meaning the FPGA causes more results to occur during an attack. It all goes faster when an FPGA is used. And as a side benefit, no trace of all this is left on the CPU because it's never touched when an FPGA is used. 4. Are FPGAs efficient?Efficiency and Power: FPGAs are well-known for their power efficiency. A research project done by Microsoft on an image classification project showed that Arria 10 FPGA performs almost 10 times better in power consumption. 5. Is FPGA programming hard?FPGA vendors have touted their wares as ideal replacements for DSPs, CPUs, and GPUs – even for all of them in a single device – but they are notoriously difficult for software engineers to program as they are not anything like a conventional processor. 6. What can you do with FPGAs?Uses for FPGAs cover a wide range of areas—from equipment for video and imaging, to circuitry for computer, auto, aerospace, and military applications, in addition to electronics for specialized processing and more. 7. What is the difference between processor and FPGA?Microprocessor vs FPGA: A microprocessor is a simplified CPU or Central Processing Unit. ... An FPGA doesn't have any hardwired logic blocks because that would defeat the field programmable aspect of it. An FPGA is laid out like a net with each junction containing a switch that the user can make or break. 8. What language is used to program FPGA?VerilogTraditionally, FPGAs are programmed using pro-level hardware-description languages such as Verilog or VHDL. 9. How many times can you program an FPGA?There is effectively no limit to the number of times a device can be reconfigured; the configuration is stored in SRAM, which has no write limit. most Fpgas can be passively loaded from a processor, one word at a time. That processor can get the FPGA image from anywhere. 10. What are the advantages of FPGA?FPGA advantagesLong-term availabilityUpdating and adaptation at the customerVery short time-to-marketFast and efficient systemsAcceleration of softwareReal-time applicationsMassively parallel data processing 11. How do you make an FPGA?FPGA design checklistMake sure you have plenty of time to spare.Find a decent computer.If you can afford it, add a big display.Decide which operating system to use.Consider using a virtual machine (VM).Select an FPGA vendor.Pick out a suitable development board.Select an embedded processor to use. 12. What is FPGA for beginners?FPGA stands for Field Programmable Gate Array. As you may already know, FPGA essentially is a huge array of gates that can be programmed and reconfigured any time anywhere. Huge array of gates is an oversimplified description of FPGA. FPGA is indeed much more complex than a simple array of gates. 13. What is FPGA in Verilog?FPGAs are nothing, but reconfigurable logic blocks and interconnects can be programmed by Hardware Description Language like Verilog/ VHDL to perform a specific functionality. 14. Do we need to program the FPGA once powered off?If you have a SRAM-based FPGA, like the Spartan 3, then you have to program it each time it is powered up. The reason for this is that the SRAM which stores the configuration is volatile and loses the programmed configuration after power is switched off. 15. How is FPGA different from microcontroller?One of the main differences between a microcontroller and an FPGA is that an FPGA doesn't have a fixed hardware structure, while a microcontroller does. While FPGAs include fixed logic cells, these, along with the interconnects, can be programmed in parallel by using HDL coding language.
Ivy On 2022-01-26   1292
General electronic semiconductor

Modeling and Control of Full Bridge Push-Pull Bi-Directional DC/DC Converter

Warm hints: The word in this article is about 3000 words and  reading time is about 10 minutes.SummaryFull bridge push-pull bi-directional DC/DC converters are mostly modeled by state space averaging method with the complex modeling process. Taking the isolated form push-pull bi-directional DC/DC converter as the research object, this article adopted the pulse-width modulation switch model method to obtain the equivalent circuit model of this converter. Based on this model, this article constructed a closedloop control system of the converter under different working modes, carried out the design and verification of voltage control loop and realized the constant voltage charge-discharge control strategy. The experimental and simulation results verify the correctness of the conclusion. CoreFull bridge push-pullPurposeTo obtain the equivalent circuit model of the converterEnglish nameBidirectional DC/DC convertersCategoryElectromechanical deviceFunctionConverting a source of direct current (DC) from one voltage level to anotherFeatureAdopting the pulse-width modulation switch model method CatalogsCatalogs1. Foreword2.2 Modeling of bi-directional DC/DC converter4 Epilogue2. Principle and design2.3 Voltage Closed-loop Control and Simulation 2.1 The working principle of circuit3 Experimental result   Introduction1. ForewordBidirectional DC/DC converters have been widely applied in many fields such as electric vehicles and battery energy storage systems. Bidirectional DC/DC converters have different circuit topologies according to their applications.I have seen some examples of using Buck/Boost converter to realize the bi-directional flow of electric energy. Because there is no transformer in the converter, so the electrical isolation of the high and low voltage side can not be realized, and only a small voltage range has been allowed. In order to solve this problem, it is proposed to use isolation transformer in bidirectional full-bridge DC/DC transform circuit, but the converter uses too many switching devices and therefore causes too many power losses. The isolated full bridge push-pull bi-directional DC/DC converter has been widely used due to the advantages of both types of converters of itself.At present, the state space averaging method is used to deduce the small signal model of bidirectional DC/DC converter, which needs a large amount of mathematical derivations and calculations. In order to simplify the modeling process, the full-bridge push-pull bi-directional DC/DC converter is modeled by using PWM-switch modeling method. The transfer function between output voltage and duty cycle of the converter is obtained in two modes: boost mode and buck mode. In addition , the voltage closed loop control system is constructed based on the derived circuit model, and the voltage loop is designed and corrected by the compensation network , realizing the constant voltage control of the full-bridge push-pull bidirectional DC/DC converter.First step in developing feedback control for a dc-dc converter is modeling. Here, we model the buck converter in terms of average behavior. Detail2. Principle and design2.1 The working principle of circuitFigure 1 shows the topology of the main circuit of full bridge push-pull bi-directional DC/DC converter. ^The power switch tubes S1~S4  are arranged in the form of a full-bridge circuit;^the power switch tubes S5~S6 are arranged in the form of a push-pull circuit;^CHV is a parallel capacitor with HVDC busbar;^CLV is a parallel capacitor with LVDC busbar;^L is a  low-voltage-side energy storage filter inductor;^HV is high-voltage-side DC bus;^LV is a low-voltage-side DC bus.Figure 1 Main circuit of bidirectional DC/DC converterFigure 2 and 3 respectively give the schematic diagrams of the PWM driving waveform of the power switch tube working in boost and buck mode, and the schematic diagram of the voltage waveform of the primary and secondary sides of the transformer. The u12 shown in the diagram is the transformer primary-side voltage and the u34 is the transformer sub-side voltage.Figure 2 Waveforms of the  power switch tube working in boost modeFigure 3 Waveforms of the  power switch tube working in buck mode2.2 Modeling of bidirectional DC/DC converterThe basic idea of PWM-switch modeling method: the nonlinear part will be linearized by taking an average value of the voltage and the current of it in one switching period when it is a stable circuit, and therefore the nonlinear circuit will turn into a linear circuit. The push-pull bidirectional DC/DC converter working in the buck mode can be equivalent to the circuit shown in Fig. 4 (the circuit in the dashed box is meant to indicate the nonlinear circuit), which turns on during [0, DTs] and turns off during [DTs, Ts], where Ts is the switching cycle and D is the duty ratio of the full bridge push-pull bi-directional DC/DC converter turn on. In the mathematical expressions presented in this article, all the uppercase variables represent the steady-state values, and all the lowercase variables represent the instantaneous values.Figure 4 Conducting circuit in buck mode operationIn the equivalent circuit shown in figure 4, the voltage and current are averaged during a PWM switching cycle, among which idc is primary instantaneous current and iL is secondary instantaneous current of transformer; iC is instantaneous current of electric capacity CLV; ucp is the instantaneous voltage between nodes c and p; uap is the instantaneous voltage between nodes a and p; n is the transformation ratio.Assuming that the duty cycle is d=D, now add an AC small signal to its value attachment (where small angle brackets denote AC small signals and the other variables following are the same), the complete instantaneous value expression for duty cycle is as shown in formula 3:Then substituting equation 3 into the original yields equation 1 and 2, so we have:Neglecting the product term of AC small signal, and equation 4 and 5 of  AC small signal can be simplified as equation 6 and 7:The mathematical relations of voltage and current working in steady state (following yields equation 8 and 9) derived from original yields equation 1 and 2, along with equation 6 and 7 can be used to obtain equivalent circuit model of bidirectional DC/DC converter in Buck mode (see the two-port circuit shown in the dashed box of figure 5). The model is linear since the constraint equations describing the two-port circuit are all linear equations. It can be learned from the above modeling process that the linear model of the full bridge push-pull bidirectional DC/DC converter can be easily established by using the switching model modeling method, which has the advantages of less calculation and simple derivation. It can be learned from the above modeling process that the linear model of the full bridge push-pull bidirectional DC/DC converter can be easily established by using the PWM-switch modeling method, which has the advantages of less calculation and simple derivation.The equation 10 gives transfer function between the output voltage and duty cycle of low voltage side bus according to laws of KCL and KVL.Figure 5 gives the equivalent circuit of bidirectional DC/DC in Buck mode obtained from equation 10, among which UHV is the operating voltage of high voltage side bus in steady state, uLV is the instantaneous voltage of low voltage side bus, n is the transformer ratio, R is the load resistance of low-voltage-side DC bus, Uap/D can be regarded as controlled voltage source, and IL/n can be regarded as controlled current source.Figure 5 Small signal equivalent circuit in Buck mode operationThe transfer function between duty cycle and output voltage in Boost mode can be obtained by using the same analysis method as Buck mode, which has shown in equation 11. R1 is the load of high voltage side bus.2.3 Voltage Closed-loop Control and SimulationFigure 6 gives the block diagram of the closed loop control system of small signal circuit model of the full bridge push-pull bidirectional DC/DC converter in two different operating modes. Charge and discharge at constant voltage in two modes can be realized by voltage closed-loop control.What we can see from figure 6:Uref is the given voltage of high-voltage-side and low-voltage-side DC bus; Hv(s) is the transfer function of sampling; Gm(s) is the transfer function of PWM; Gcv(s) is the transfer function of PI of voltage control loop; Gvd(s) is the transfer function of voltage versus duty cycle.Figure 6 Block diagram of voltage closed loop controlTo theoretically verify the correctness of mathematical model establishment and the feasibility of voltage control strategy, we use the PSIM 9.0 software tool for simulation and analysis in this article. Figures 7 and 8 have respectively shown the simulated waveforms in different operating modes. In Buck mode operation, the voltage of low voltage bus can be stabilized at 12V, so the constant voltage charging has been realized; and in Boost mode operation, the voltage of high voltage bus can be stabilized at 400V, so the constant voltage discharge has been realized, which theoretically verifies the correctness of mathematical model establishment and the feasibility of voltage control strategy. u12 and u34 are the voltages of the primary and secondary sides of the transformer respectively, uHV and uLV are voltages of high-voltage side and low-voltage side bus.Figure 7 Simulated voltage waveform in boost mode operationFigure 8 Simulated voltage waveform in buck mode operation Analysis3 Experimental resultIn order to verify the correctness of the small-signal circuit model and the feasibility of voltage feedback control, we built an experimental platform of full-bridge push-pull bi-directional DC/DC converter using TMS320F28035 as the core control chip.Table 1 gives the main circuit parameters of the bidirectional DC/DC converter based on the full bridge push-pull circuit structure.Table 1 Basic circuit parameters of converterFigure 9 gives the output voltage waveform of secondary voltage and low-voltage-side DC bus of transformer in buck mode operation when steady input voltage of high-voltage-side DC bus is 400V (provided by programmable DC power supply) and load resistance of low-voltage-side DC bus is 0.1Ω (provided by programmable DC electronic load). Here the output current of low-voltage-side DC bus iL is stable at about 120A, the output voltage uLV is about 12V, and the output power of low-voltage-side bus Po is about 1.5kW which meets the requirement of rated power designed, now we have realized  the constant-voltage charging of low-voltage-side DC bus.Figure 9 The voltage waveform in Buck mode operationFigure 10 gives the output voltage waveform of primary voltage and  high-voltage-side DC bus of transformer in boost mode operation when steady input voltage of low-voltage-side DC bus is 12V (provided by low-voltage DC power supply) and load resistance of high-voltage-side DC bus is 105Ω (provided by high voltage resistance load box). Here the output current of high-voltage-side DC bus iH is stable at about 3.7A, the output voltage of high-voltage-side DC bus uHV is stable at about 400V, and the output power of high-voltage-side bus Po is about 1.5kW which meets the requirement of rated power designed, until now we have realized  constant-voltage discharge of high-voltage-side DC bus.Due to the high level at the output, technical problems in the winding process for power transformers and the whole experimental device completing by manual welding, the rate of heat dissipation of power transformer appears to be somewhat low and the parasitic inductance and inductive coupling is also rocking the boat, and then we see the voltage waveform oscillation at zero crossing of transformer voltage in Boost mode moderation. However, under the condition of steady state parameters, this experimental platform can work normally and stably for a long time according to the design requirements and can meet the needs of practical applications.Figure 10 The voltage waveform in Boost mode operationFigure 11 is a schematic diagram of the hardware platform which is mainly composed of main circuit board, control circuit board and corresponding test equipment.Figure 11 physical photographs of experimental devices4 EpilogueAccording to the characteristics of bidirectional DC/DC converter applied in fields of battery and electric vehicle energy storage management, a bidirectional DC/DC converter based on full-bridge push-pull topology is obtained by comparing with different circuit topologies. Different from the traditional state-space average modeling, the method of PWM-switch modeling is used now to build small signal equivalent circuits in different mode operations, and the voltage loop has also been designed and corrected. The high-power constant voltage charging is realized in Buck mode moderation and the high-power constant voltage discharge is also realized in boost mode operation. Both modes can work normally and stably to meet the performance requirements of practical applications, which appear to be in high value at fields of battery and electric vehicle energy storage management. Book SuggestionSoft-Switching PWM Full-Bridge Converters: Topologies, Control, and DesignJun 23, 2014This book intends to describe systematically the soft-switching techniques for pulse-width modulation (PWM) full-bridge converters, including the topologies, control and design, and it reveals the relationship among the various topologies and PWM strategies previously proposed by other researchers. The book not only presents theoretical analysis, but also gives many detailed design examples of the converters.---by Xinbo RuanPower Electronics: Converters and RegulatorsOct 28, 2016This book is the result of the extensive experience the authors gained through their year-long occupation at the Faculty of Electrical Engineering at the University of Banja Luka. Starting at the fundamental basics of electrical engineering, the book guides the reader into this field and covers all the relevant types of converters and regulators. Understanding is enhanced by the given examples, exercises and solutions. Thus this book can be used as a textbook for students, for self-study or as a reference book for professionals.---by Branko L. Dokić and Branko BlanušaPulse-Width Modulated DC-DC Power ConvertersOct 26, 2015With improved end-of-chapter summaries of key concepts, review questions, problems and answers, biographies and case studies, this is an essential textbook for graduate and senior undergraduate students in electrical engineering. Its superior readability and clarity of explanations also makes it a key reference for practicing engineers and research scientists. Following the success of Pulse-Width Modulated DC-DC Power Converters this second edition has been thoroughly revised and expanded to cover the latest challenges and advances in the field.---by Marian K. Kazimierczuk Relevant information "Modeling and Control of Full Bridge Push-Pull Bi-Directional DC/DC Converter"About the article "Modeling and Control of Full Bridge Push-Pull Bi-Directional DC/DC Converter", If you have better ideas, don't hesitate to  write your thoughts in the following comment area. You also can find more articles about electronic semiconductor through Google search engine, or refer to the following related articles:How to Learn Analog Circuit DesignLook Forward to the Future of Semiconductor
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