resistors Related Articles
Stay Ahead with Expert Electronics Insights,
Industry Trends, and Innovative Tips
- Electronic Components
- News Room
- General electronic semiconductor
- Components Guide
- Sort by
- Robots
- Transmitters
- Capacitors
- IC Chips
- PCBs
- Connectors
- Amplifiers
- Memory
- LED
- Diodes
- Transistors
- Battery
- Oscillators
- Resistors
- Transceiver
- RFID
- FPGA
- Mosfets
- Sensor
- Motors, Solenoids, Driver Boards/Modules
- Relays
- Optoelectronics
- Power
- Transformer
- Fuse
- Thyristor
- potentiometer
- Development Boards
- RF/IF
- Semiconductor Information
- Sensors
- PCB
- transistor
Ⅰ IntroductionInvented by Boykin in 1959, resistors are today commonly used in almost all electronic circuits. Resistors can be described as a device that resists the flow of current flowing through itself, back when the resistor size was very huge and the tolerance value reached as high as 10 percent when it was implemented. Besides, they are usually made of compressed carbon. Resistors are mostly made from metal films and are available in small SMD packets with a tolerance value of as little as 2%, or even less, in the case of precision resistors. Carmet, KWK, Epcos India Pvt Ltd. and more are some of the leading manufacturers of resistors in India. If you didn't know, India accounts for some 34% of the market for passive components such as resistors by importing them, the remainder being imported. If you are interested in learning more about the work and characteristics of resistors, then you can try reading this article. We will address the difference between carbon film resistors and metal film resistors in this article.CatalogⅠ IntroductionⅡ Brief Intro to the ResistorsⅢ Carbon Film ResistorsⅣ Metal Oxide Film ResistorsⅤ Carbon Film Resistors VS Metal Oxide Film ResistorsⅥ Voltage and Temperature CoefficientⅦ SizeⅧ FAQⅡ Brief Intro to the ResistorsThe word "resistor" is born from the word "resist," meaning to withstand the impact. A resistor resists the movement of electrons that move through it, guides it, or controls it. With the support of the conductive material that it is made of, this is achieved. Now, the name makes sense, does it not? In parallel and series, resistors are connected according to the specifications for current and voltage. These small devices monitor, attenuate or decrease voltage and current, but do not have a power source of their own. The current flows through them in a controlled manner, resulting in a heat-like loss of energy. Only when there is a potential difference do two resistors bind and carry on a current between them. Yeah, they obey the Rule of Ohm. You must have heard, we're sure, of this statute. Oh, in the field of electronics and electrics, it is something to swear by. Moving on, depending on their characteristics, there is an infinite list of various types of resistors including composition form, film type, and wire-wound type of resistors. Physical size, durability, temperature rating, noise, temperature coefficient, and voltage coefficient, to name a few of these features. Well, the drill is known to you. We are here, however, to address two very significant types of resistors that are capable of transforming your electronic circuits.Ⅲ Carbon Film ResistorsLet us first contemplate what film resistors are before we begin talking about this. Well, after depositing oxide film or pure metals on a substrate or some insulating ceramic, these are simply those resistors that are formed. The layer is extremely thin and sputtering is known as the entire process. By depositing carbon film on the ceramic substrate that is an insulator, the carbon film resistor is prepared. The electric current is blocked by the carbon film to a certain degree. The insulating ceramic, on the other hand, does not allow heat to move through it, which in turn allows the carbon film resistor to withstand massive temperatures without being harmed. Carbon film resistors have a good tolerance rating, available from 1 ohm to 1 megaohm. Speaking of the resistance coefficient of negative temperature - the property of observing a decrease in resistance in response to a rise in temperature, these have a high coefficient of negative temperature that makes them susceptible to decreasing resistance as the temperature increases.These resistors are also available and have a very low tolerance at a low cost. They have a large variety of activities. Carbon film resistor applications are commonly used in X-Rays, power supplies and RADAR.Ⅳ Metal Oxide Film ResistorsMetal oxide film resistors use thin metal oxide films to coat an insulating ceramic rod, in contrast to carbon film resistors. Informing a coating film, the compound made from oxygen atoms and other atoms performs wonders. Using tin oxide, however, metal oxide film resistors are made. To produce better resistance, antimony oxide is also added. Because of the existence of an insulating ceramic rod that does not let heat pass through itself, these resistors are capable of withstanding high temperatures. Metal oxide resists the current at the same time. The greater the sum of antimony, the greater the resistance. But that doesn't even stop here, for good resistance metal oxide film resistors rely heavily on the thickness of the metal oxide and the width of the helical metal oxide film cut. The helical metal oxide film cut width and metal oxide thickness are inversely proportional to the resistance.Wondering what makes them special? Resistors come at a very low cost and withstand high temperatures while making much less sound. Also, along with high reliability and stability, they are small in scale.Ⅴ Carbon Film Resistor VS Metal Oxide Film ResistorWell, engineers are still in a dilemma about which to use one. Whether to use the resistor for the carbon film or the resistor for the metal oxide film. All right, let us break it down, bit by bit, for you. You want your experiments, after all, to go spot on. According to our contrast between Metal Film and Carbon Film Resistors, due to certain properties they possess that are listed below, we feel that metal-oxide film resistors prevail over carbon film resistors.Ⅵ Voltage and Temperature CoefficientThere are a stronger voltage coefficient and temperature coefficient for Metal Oxide film resistors than for carbon film resistors. The coefficient of voltage is the change in resistance concerning the change in voltage. In short, it is the ratio of the resistance change to the voltage change. Metal oxide film resistors operate in a wide range of resistors and can withstand a higher temperature than the resistors of the carbon film. Noise Design In contrast to carbon film resistors, metal oxide film resistors has a low noise design. They keep the minimum current. Therefore, it ensures less noise. If you didn't know, metal oxide film resistors, relative to carbon film resistors, make up for stronger resistors for radio frequency or high-frequency applications. Tolerance The 2 percent minimum carbon film resistor tolerance level does not stand a chance against metal oxide film resistors that can go as low as 0.1 percent.Ⅶ SizeFinally, compared to the carbon film resistors, the size of the metal oxide film resistors is smaller, making them a safer choice to go for. Now that we've done our bit to make you see the complexities of the resistors of both kinds, you can take your pick.Ⅷ FAQ1. What is a carbon film resistor?The resistive film deposited on the glass or ceramic rod is of pure carbon that is why they are called carbon film resistors. The thickness of the film will decide the value of the resistor. Spiralling is done on it in order to adjust the value of resistance.Some important features:• Tolerance =0.5% to 10%• Negative temperature coefficient of resistivity.• Wide temperature range from 55°c to 155°c• These are low power resistors typically of 1/8W, 1/4W, or 1/2W capacity. 2. What are the advantages of using metal film resistors versus carbon composition resistors?Metal film resistors produce less thermal noise than carbon composition resistors. Metal film resistors also typically have a much lower inductance/capacitance than carbon comp resistors so they (metal film) work better at higher frequencies. Carbon composition resistors have no real performance advantage over metal film resistors except that they are cheaper. 3. Are carbon film and metal film resistors interchangeable?No. They simply have less noise and do not drift in value. In short, they behave more like an ideal resistor. You can find metal films in 1% tolerance so the amps with those are very consistent in sound from amp to amp. 4. What is the advantage of a metal film resistor over a carbon resistor?The advantages that a metal film resistor has over a carbon composition resistor is that they don't change their value with age and their tolerance is better than the carbon resistor. 5. How do you identify a metal film resistor?Common carbon film resistors are mostly yellow or pink due to their low accuracy and low production costs, while most metal film resistors are blue. There is a layer of black protective paint on the surface of carbon film resistors, while metal film resistors are usually coated with bright white protective films. 6. What is the advantage of a metal film resistor?Metal film resistor has a low-temperature co-efficient of resistance. The rate at which the resistance of the material changes with a change in temperature is called the temperature coefficient of resistance. Metal film resistors have a low-temperature coefficient of resistance. 7. What is a carbon film resistor used for?The carbon film resistor is a type of fixed resistor that uses carbon film to restrict the electric current to a certain level. These types of resistors are widely used in electronic circuits. 8. Are metal film resistors inductive?Film resistors may be approximately classified as follows: values < 100Ω are inductive. values between 100Ω and 470Ω are practically true resistive. 9. What is a film resistor?Film Resistor is a general term referring to different types such as Carbon Film, Metal Film, and Metal Oxide Film resistors. They are generally manufactured by depositing pure metals (e.g., nickel) or oxide film (e.g., tin-oxide) onto an insulating ceramic or substrate. 10. What are carbon film resistors made of?Carbon film resistors are a fixed form type resistors. They are constructed out of a ceramic carrier with a thin pure carbon film around it, that functions as resistive material.
kynix On 2021-01-13
IntroductionA potentiometer is a three-terminal resistor with a sliding or rotating contact. It is an adjustable voltage divider with two static contacts and one moving contact. The moving terminal is a wiper that travels across the resistance element, usually in an arc controlled by a rotary knob. Rotating the knob gives a ratiometric division of the potential across the resistance element. Potentiometer generally used in speakers and receivers for volume control. In addition, it cannot directly control the motor because its power is too small. When potentiometer acting as a voltage divider, the absolute resistance of the potentiometer will not affect the output voltage, and its output voltage is proportional to the input voltage.Figure 1. Potentiometer StructureCatalogIntroductionⅠ Potentiometer WiringⅡ Potentiometer Symbol and Diagram DescriptionsⅢ Potentiometer Voltage Divider Circuit BasicsⅣ Potentiometer Resistance MeasuresⅠ Potentiometer WiringThe potentiometer can be used as a three-terminal component or a two-terminal component. The latter can be regarded as a rheostat. For a general potentiometer (three pins), the slider near the center which is a resistance wire. The two pins at both ends of the resistance wire are connected to the input and the ground (some are not connected), respectively. That is, one pin is connected to the input signal and the other pin is grounded. At this time, the resistance wire has a total resistance value on the two sections. You move the sliding piece to go across this resistance wire to get a variable resistance. If the input and output signals are reversed, the sliding direction of the slide is opposite to the resistance change.How to Wire a Potentiometer1) For a potentiometer (or a trimming resistors) with traditional pins (three pins), the resistance at both ends is fixed, and the resistance of the middle pin is variable. That is, the terminal on both sides of the potentiometer are total resistance, and the middle is changing. For example, the power supply is connect from any one contact on resistor sides and output from the middle contact, and the voltage changes with the rotation of the middle contact.Figure 2. Potentiometer Voltage Divider Output2) Although the resistance can vary with the slider, the total resistance value of pins is fixed. At this time, the potentiometer is equal to a current controller, and the selected current output terminals must be the sliding terminal. Commonly used potentiometers have poor resistance accuracy and poor temperature coefficient, but as long as the resistance of the potentiometer is uniform, so is the output voltage value.Figure 3. Potentiometer as Voltage Divider3) If a potentiometer used as a variable voltage divider, one contact connects to the input voltage, the middle contact connects to the output voltage, and the other contact can be grounded. When the rotary handle or sliding handle of the potentiometer take action, the movable contact slides on the resistor. At this time, an output voltage that has a certain relationship with the external voltage, wiper angle and travel stroke.4) If a potentiometer used as a variable resistor, one end connects to the input voltage, the middle end connects to the output, and the other end can be suspended or connected to the middle end to obtain a smooth and continuously changing resistance value.Figure 4. Potentiometer Connected as Variable Resistor As above mentioned, a potentiometer can be connected as a variable resistor, if you want to know more info, you can get it from The Differences Between Potentiometer and Adjustable Resistor. Ⅱ Potentiometer Symbol and Diagram DescriptionsNamePotentiometer SymbolDescriptionNormal PotentiometerUse RP (resistor potentiometer) to represent the potentiometer. The symbol in the figure mark the 3 pins of the potentiometer, indicating the chip pins.Potentiometer SwitchS1 is a switch attached to the RP, and S1 is controlled by the RP rotary handle. When you start to turn the handle, after the switch closes, this circuit is the same as a normal potentiometer. This kind of potentiometer is mainly used in volume control circuits with power switches.As a Variable ResistorThe potentiometer at this time can be regarded as a variable resistor.A Potentiometer with dual portDivide the 3 pins of the potentiometer into 4 ends to form a dual-port circuit. That is, terminals 1 and 2 input signals, terminals 3 and 4 output signals, and terminals 2 and 4 are common terminals, which usually connected to the ground of the line.Dual Gang PotentiometersIt has two single potentiometer circuit symbols, which are connected by a dotted line to indicate that the resistances of dual gang potentiometer are adjusted simultaneously, that is, their resistance values increase or decrease at the same time.Half Linear StrokeThis is a special dual gang potentiometer. Two potentiometer travel strokes are synchronized, but their resistance changes are not the same during adjustment. Only one mechanical stroke of this kind of potentiometer changes in resistance, and the resistance value of the silver zone is zero of another one. The silver zone with no resistance is indicated by shading in the circuit symbol. When the moving contact slides up from the middle, the moving piece RP-1 will enter the silver zone, and RP-2 will enter the varistor area; when the moving handle slides down from the middle position, the RP-2 will enter the silver zone, and RP-1 enters the varistor zone. This special potentiometer can be used in a stereo balance controller circuit (a control circuit in stereo equipment).With Central TapIt has one more pin than the ordinary potentiometer, that is, the tapping pin. The tapping pin is set at the middle resistance of the potentiometer, and the resistance between the tap and the two fixed contacts is equal. There are also potentiometers whose taps are not set in the middle position.Figure 5. Potentiometer CircuitsⅢ Potentiometer Voltage Divider Circuit Basics1) The resistor of the potentiometer is mostly made of polycarbonate synthetic resin. The following items should be avoided: ammonia, other amines, aqueous alkali solutions, aromatic hydrocarbons, ketones, lipid hydrocarbons, strong chemicals (excessive pH), etc., otherwise it will affect potentiometer performance.2) When soldering the potentiometer terminals, avoid using water-capacitive flux, which will cause metal oxidation and mold material. Using inferior flux, poor soldering may cause problems in soldering, resulting in poor contact or open circuit.3) If the soldering temperature of the terminal is too high or the soldering time is too long, it may cause damage to the potentiometer. The temperature range of the plug-in potentiometer is 235℃±5℃; the wire bonding type is 350℃±10℃, and the soldering point should be more than 1.5mm away from the potentiometer body. In addition, avoid heavy pressure on the terminals, otherwise it is easy to cause poor contact.4) During soldering, the height of the flux entering the printing machine board should be adjusted properly, and it should be avoided to affect the potentiometer. Because it will cause poor contact between the brush and the resistor, or result in noise.5) The potentiometer is better in the voltage adjustment structure.6) Avoid condensation or water droplets on the surface of the potentiometer, and avoid using potentiometer in a humid place to prevent insulation deterioration or short circuit.7) When fixing the screws of the rotary potentiometer, the strength should not be too strong to avoid poor rotation. For the direct-sliding potentiometer, avoid using too-long screws, otherwise it may hinder the movement of the sliding handle and even damage the potentiometer itself.8) In the process of putting the potentiometer on the knob, the pushing force should not be too large (don’t exceed the parameter index of the rated pushing and pulling force), otherwise it may cause damage to the potentiometer.9) The rotary force of the potentiometer will decrease as the temperature increases, and become smaller as the temperature decreases. If the potentiometer is used in a low temperature environment, it needs special low temperature resistant grease.Figure 6. Potentiometer Voltage Divider Circuit Connections10) If the shaft or sliding handle of the potentiometer is too long, it is easy to shake and cause the instability of the circuit signal.11) The carbon film of the potentiometer can withstand the ambient temperature of 70℃, and its function may be lost when the temperature is higher than 70℃.12) For a adjustable potentiometer, when the DC is allowed to pass through the movable contact, the problem of anodic oxidation may occur. In this case, it is best to connect the component with the negative end and connect the moving contact with the positive end.13) The load current of the adjustable potentiometer cannot be increased at will to keep circuit safety. And actual current measurement would be to put ammeter in series with the potentiometer in the active circuit.14) Do not exceed the rated power when using the adjustable potentiometer. For example, when the power dissipation exceeds the rated value, it will cause the potentiometer to overheat.15) A Potentiometer is sensitive if it is capable of measuring very small potential differences, and shows a significant change in balancing length for a small change in potential difference being measured.16) A DC potentiometer is created by dropping voltage across a set of resistors in series. Different resistors will produce different values. In AC potentiometer, one can use resistors or even inductors or capacitors as impedances which will drop voltages and provide a voltage less than applied voltage.17) If positioned the potentiometer wiper on the center of the resistor element then the voltage at the wiper is 50%; if the wiper is positioned 1/4 of the way from the negative node then the wiper voltage is 1/4th the entire voltage.18) Potentiometer nomenclature: It generally use the direct marking method. Letters and numbers are marked on the potentiometer shell to indicate their model, nominal power, resistance, and the relationship between resistance and rotation angle.If you have any interest, with a deep reading, you can get more info from What is the Voltage Divider Basic and Rule. Ⅳ Potentiometer Resistance MeasuresThe main checking requirements for the potentiometer are: ① The resistance value meets the circuit requirements. ② The connection between the center sliding end and the resistor is good, and the rotation is smooth. For potentiometer with switches, the switch action should be accurate, reliable and flexible. Therefore, the performance of the potentiometer must be checked before use.1) Resistance measurement: First, select the appropriate gear of the multimeter according to the resistance of the measured potentiometer. Whether the resistance between the two ends of the AC is consistent with the nominal resistance. Rotate the sliding contact, and its value should be fixed. If the resistance indicates infinite, the potentiometer is damaged.2) Then measure the contact between the center end and the resistor, that is, the resistance between the two ends of BC. The method is to set the ohm range of the multimeter in the appropriate range. During the measurement, slowly rotate the shaft and observe the reading of the multimeter. Normally, the reading changes steadily in one direction. If there is a jump, drop, or blockage, it means that the movable contact has failures.3) When the center end slides to the head or the end, the resistance value of the center end and the coincident end is 0 for an ideal state. In the actual measurement, there will be a certain value (generally determined by the nominal value, generally less than 5Ω), which is normal. Frequently Asked Questions about Potentiometer Voltage Divider1. How can a potentiometer be used as a voltage divider?Potentiometers can be used as voltage dividers. To use the potentiometer as a voltage divider, all the three pins are connected. One of the outer pins is connected to the GND, the other to Vcc and the middle pin is the voltage output. Basically, the voltage divider is used to turn a large voltage into a smaller one. 2. How does a potentiometer affect voltage?When the potentiometer resistance is decreased (the wiper moves downwards) the output voltage from pin 2 decreases producing a smaller voltage drop across R2. Likewise, when the potentiometer resistance is increased (the wiper moves upwards) the output voltage from pin 2 increases producing a larger voltage drop. 3. What is a dual gang potentiometer?It means two potentiometer combined on the same shaft, enabling the parallel setting of two channels. Most common are single turn potentiometers with equal resistance and taper. 4. How many volts can a potentiometer handle?100 voltsIf the potentiometer is rated at 1 Watt, you can only apply a maximum of 100 volts. I.e 10 mA. That applied to the voltage across the full 10000 ohms. That also means that you cannot pass more than 10 mA into the Wiper.
kynix On 2020-12-10
IntroductionResistors are usually connected in a circuit in various ways, and the two most basic ways are series and parallel. This article will mainly introduce these two connection methods, including their definitions, formulas, circuit diagrams, examples and identification methods. In addition, the article also introduces Ohm's law and Kirchhoff's law, which are very important in understanding the series and parallel connections of resistors.You may need these two calculators in reading this arrticle:① Ohm's Law Calculator② Parallel and Series Resistance CalculatorThe following video explains the basics of resistors in series and parallel, which can promote your understanding of this article. But it does not matter so much if you skip this video since the article explains in detail and is comprehensive.Resistors in series and parallel - deriving the formulaCatalogIntroductionCatalogI Series Connection of ResistorsII Parallel Connection of ResistorsIII Resistor Combination(Mixed Resistor Circuit)IV Ohm's Law 4.1 What is Ohm's Law? 4.2 What is Closed Circuit Ohm's Law? 4.3 The Key Points of Studying Ohm's LawV Kirchhoff's Law 5.1 Concepts 5.2 Kirchhoff's First Law (Nodal Current Law) 5.3 Kirchhoff's Second Law (Law of Loop Voltage) 5.4 Application Note of Kirchhoff's LawVI Series and Parallel Circuit Identification MethodsVII QuizⅧ FAQI Series Connection of Resistors(1) Circuit characteristicsFigure1. Resistors in seriesThe figure shows the series connection of n resistors, and the voltage and current reference directions are related. The circuit characteristics are derived from Kirchhoff’s law:(A) The resistors are connected in sequence. According to KCL, the current flowing through the resistors is the same;(B) According to KVL, the total voltage of the circuit is equal to the sum of the voltages of the series resistors, namely:(2) Equivalent resistanceFigure2. Equivalent resistance circuitSubstituting Ohm's law into the voltage expression, we get:The above formula illustrates that the series circuit of multiple resistors in Figure (a) and the circuit of single resistor in Figure (b) have the same VCR, which is equivalent to each other.The equivalent resistance is:In conclusion:The resistors are connected in series, and the equivalent resistance is equal to the sum of the sub-resistances;The equivalent resistance is greater than any one of the series resistance.The partial pressure of series resistanceIf the total voltage across the series resistor is known, what is the divided voltage on each resistor? From figure (a) and figure (b) we know:MeetIn conclusion:Resistors are connected in series, and the voltage on each sub-resistor is proportional to the resistance value. The higher the resistance value, the higher the voltage. Therefore, the series circuit can be used as a voltage divider circuit.Example 1: Calculate the voltage across the two series resistors as shown in the figure.Figure3. Circuit of Example1Solution: From the partial pressure formula of series resistance:(Note the direction of U2)(3) PowerThe power of each resistor is:SoTotal power:Draw conclusions from the above formulas:When resistors are connected in series, the power consumed by each resistor is proportional to the size of the resistor, that is, the larger the resistance, the larger the power consumed;The power consumed by the equivalent resistance is equal to the sum of the power consumed by each series resistor.II Parallel Connection of Resistors(1) Circuit characteristicsFigure4. Parallel circuit characteristics The figure shows the parallel connection of n resistors, and the voltage and current reference directions are related. The circuit characteristics are derived from Kirchhoff's law:(a) The two ends of each resistor are connected together. According to KVL, the two ends of each resistor are at the same voltage;(b) According to KCL, the total current of the circuit is equal to the sum of the currents flowing through the parallel resistors, namely:(2) Equivalent resistanceFigure5. Equivalent resistance in parallel connectionSubstituting Ohm's law into the current expression, we get:G =1/R is the conductanceThe above formula illustrates that the parallel circuit of multiple resistors in Figure (a) and the circuit of single resistor in Figure (b) have the same VCR, which is equivalent to each other.The equivalent conductance is:Therefore,Namely,The most commonly used formula to find the equivalent resistance when two resistors are connected in parallel:In conclusion:The resistors are connected in parallel, and the equivalent conductance is equal to the sum of the conductances and greater than the partial conductance;The reciprocal of the equivalent resistance is equal to the sum of the reciprocals of the sub-resistances, and the equivalent resistance is less than any parallel sub-resistance.Current distribution of parallel resistanceIf the total current of the parallel resistance circuit is known, find the current on each sub-resistance and call it a shunt. From figure (a) and figure (b) we know:Namely,MeetFor two resistors in parallel, there are:Conclusion: When the resistors are connected in parallel, the current on each sub-resistor is inversely proportional to the resistance value, and the current divided by the larger resistance value is smaller. Therefore, the parallel resistor circuit can be used as a shunt circuit.(3) PowerThe power of each resistor is:SoTotal power:Draw conclusions from the above formulas:When resistors are connected in parallel, the power consumed by each resistor is inversely proportional to the size of the resistor, that is, the larger the resistance, the smaller the power consumed;The power consumed by the equivalent resistor is equal to the sum of the power consumed by each parallel connected resistor.consumed by each series resistor.III Resistor Combination(Mixed Resistor Circuit)A circuit with resistors connected in series and connected in parallel is called a resistor combination or mixed resistor circuit. The part where the resistors are connected in series has the characteristics of a resistor series circuit, and the part where the resistors are connected in parallel has the characteristics of a resistor parallel circuit.Example 2: The circuit is shown in the figure, please calculate the voltage and current of each branch.Figure6. Example circuit 2Solution: This is a resistor series and parallel circuit. First find the equivalent resistance Reg = 11W, and the current and voltage of each branch are:The general steps for solving series and parallel circuits can be obtained from the above examples:⚫ Find the equivalent resistance or equivalent conductance;⚫ Apply Ohm's law to find the total voltage or total current;⚫ Apply Ohm's law or voltage division and shunt formula to find the current and voltage on each resistor.Therefore, the key issue in analyzing series-parallel circuits is to distinguish the relationship between series and parallel circuits.To determine the series-parallel relationship of the circuit, the following 4 points should be mastered:⚫ Look at the structural characteristics of the circuit. If two resistors are connected end-to-end, they are connected in series;⚫ Look at the relationship between voltage and current. If the current flowing through the two resistors is the same current, it is connected in series; if the two electrical groups bear the same voltage, it is connected in parallel.⚫ Equivalent to deformation of the circuit. For example, the left branch can be twisted to the right, the upper branch can be turned down, the curved branch can be straightened, etc.; the short circuit in the circuit can be compressed and extended at will; the multi-point grounding can be connected by a short circuit . Generally, if it is really a problem with a resistor series circuit, it can be distinguished.⚫ Find the equipotential point. For circuits with symmetrical characteristics, if two points can be judged to be equipotential points, according to the concept of circuit equivalence, one is to use short wires to connect the equipotential points; the other is to break the branch that connects the equipotential points. Open (because there is no current in the branch), thus obtain the series-parallel relationship of the resistance.IV Ohm's Law4.1 What is Ohm's Law?(1) The content of Ohm's lawWhen there is a potential difference between the two ends of the conductor, an electric field appears inside the conductor, and the charge moves in a directional motion under the force of the electric field to generate current. German physicist Ohm summed up Ohm's law in 1826 through a large number of experiments: Under steady conditions, the intensity of the current passing through a section of conductor is proportional to the voltage across the conductor.(2) Mathematical expression of Ohm's law Note: The unit of the physical quantity in the formula: the unit of I is ampere (A), the unit of U is volt (V), and the unit of R is ohm (Ω).The proportional coefficient R in the formula is determined by the properties of the conductor and is called the resistance of the conductor. Unit: Ohm (Ω). The reciprocal of resistance is called conductance and is represented by G, that isUnit: Siemens (S).(3) Understanding and explanation of Ohm's law● Applicable conditions of Ohm's law: applicable to pure resistance circuits (that is, when working with electrical appliances, the consumed electrical energy is completely converted into internal energy.)● I, U and R in the formula must correspond to the same conductor or the same circuit. If it is in different time, different conductor or different section of circuit, I, U, and R can not be mixed, therefore, the three physical quantities should be marked with angles in order to distinguish under normal circumstances.● For the same conductor (that is, R does not change), I and U are proportional; for the same power source (that is, U does not change), I and R are inversely proportional.● R=ρL/S is the definition of resistance, which means that the resistance of a conductor is determined by the material, length and cross-sectional area of the conductor itself. In addition, resistance is also related to factors such as temperature.● The formula transformed from Ohm's law is a measure of resistance. It indicates that the resistance of a conductor can be given by U/I, that is, the ratio of R to U and I is related, but the magnitude of R itself is related to the applied voltage U and the passing current Factors such as the size of I are irrelevant.● Knowing any two quantities among I, U and R, you can find another quantity.● Issues that need special attention and re-emphasis: I, U and R in the formula must be in the same circuit; when using the formula to calculate, the unit of each physical quantity must be unified.The above explanations are all part of Ohm’s law, which only applies to pure resistance circuits.(4) Pure resistance circuitA pure resistance circuit is a circuit with only resistance elements in addition to the power supply, or inductance and capacitance elements, but their influence on the circuit is negligible. The voltage and current have the same frequency and phase.The resistance converts all the energy obtained from the power supply into internal energy. This kind of circuit is called a pure resistance circuit. Here is a brief explanation from the energy point of view.Basically, as long as there is no conversion of electric energy other than internal energy, this circuit is a pure resistance circuit.4.2 What is Closed Circuit Ohm's Law?In an AC circuit, Ohm's law also holds, but the resistance R should be changed to impedance Z, that is, I = U/Z. If the circuit is closed and contains a power supply, it is called a full circuit, as shown in the figure below. The dotted line in the figure is the power supply, which is called an internal circuit. The circuit outside the power supply is called an external circuit. Since the power supply has internal resistance, the current not only has a voltage drop when passing through an external circuit, but also has an internal voltage drop when passing through an internal circuit. In the whole circuit, the current intensity is proportional to the electromotive force E of the power supply, and inversely proportional to the resistance (R+r) of the whole circuit (including the inner circuit and the outer circuit). This is the Ohm's law of the whole circuit, expressed by the formula:Where I- the current in the circuit, A; E- the electromotive force of the power supply, V; R- the resistance of the external circuit, Ω; r- the resistance of the internal circuit, Ω.From the above formula, in the circuit shown in the figure below, E=IR+Ir=Uouter+Uinner.Figure7. The simplest closed circuitIn the formula, U external = IR-external circuit voltage; U internal = Ir-internal circuit voltage.It should be noted that, since the internal resistance of the power supply itself and the internal resistance of the connecting wires are generally not large, the calculation results that are ignored in the calculation are basically correct. But sometimes it is necessary to calculate the internal voltage drop of the power supply, and to accurately calculate the current of the whole circuit, it is necessary to use the whole circuit Ohm's law. For example, in the figure below, if E=10V, r=0.1Ω, R=1kΩ, then:Figure8. An application example of Ohm's law of closed circuit① When S is connected to the 1 position, the circuit is in the open state,Ammeter readingThe reading of the voltmeter is U=IR=0.01×1000=10 (V), or U=E-Ir=10-0.01×0.1≈10 (V).②When S is connected to the 2 position, the circuit is in an open state, so the reading of the ammeter is 0; the reading of the voltmeter is U=E=10(V).③When S is connected to the 3 position, the circuit is in a short-circuit state, the reading of the ammeter is I=E/r=10/0.1=100(A)A; the reading of the voltmeter U=0(V).4.3 The Key Points of Studying Ohm's LawOhm's law is an important basic law in electricity. It is a law that is summarized and summarized through experiments. To master this law, we must pay attention to the following points:(1) Ohm's law applies to the entire circuit or a part of the circuit from the positive pole to the negative pole of the power supply, and it is a pure resistance circuit.(2) The current I "passing through" in Ohm's law, the voltage U at "both ends" and the resistance R of the "conductor" are all corresponding physical quantities on the same conductor or the same circuit. The above relationship does not exist between the current, voltage, and resistance of different conductors. Therefore, when using the formula I=U/R, the current, voltage, and resistance of the same conductor or the same circuit must be substituted into the calculation, and the three correspond one to one.(3) There is simultaneity among the three physical quantities in Ohm’s law. Even on the same part of the circuit, the closing or opening of the switch and the movement of the sliding position of the sliding varistor will cause the change of the circuit, which will lead to the current in the circuit. , Voltage, resistance changes, so the three quantities in the formula I=U/R are the same time value.(4) The difference between I=U/R and R=U/I:Ohm's law expression I=U/R means that the current in the conductor is related to the voltage across the conductor and the resistance in the conductor. When the resistance R is constant, the current I in the conductor is proportional to the voltage U across the conductor; when the voltage U across the conductor is constant, the current I in the conductor is inversely proportional to the resistance R of the conductor.R=U/I is derived from Ohm’s law expression. It means that the resistance value of a certain section of conductor is equal to the ratio of the voltage across the section of the conductor to the current passing through it. This ratio R is the property of the conductor itself and cannot be understood as R is directly proportional to U and inversely proportional to I. This is also the difference between physics and mathematics.(5) Ohm's law reflects the causal relationship between current intensity and voltage, and the restrictive relationship between current intensity and resistance under certain conditions. That is, when the resistance is constant, the current intensity is proportional to the voltage across the conductor; when the voltage is constant, the current intensity is inversely proportional to the resistance of the conductor. When establishing a proportional relationship, we must pay attention to its conditions. Ohm's law states that the current intensity through a conductor is determined by two factors, the voltage across the conductor and the resistance of the conductor.V Kirchhoff's LawKirchhoff's law includes the first law and the second law. They are the basic laws that are indispensable for the analysis and calculation of complex circuits.5.1 Concepts • BranchA two-terminal element connected in a circuit is a branch. Usually a certain current flows through the branch. (This definition is not universal. For example, if two components are connected in series and then connected in a circuit, it can only be regarded as a branch.)• NodeThe connection point between the branch and the branch is called a node. Usually the current diverges at the junction.• Loop loopA closed path formed by branches is called a loop.Figure9. 6 elements, 6 branches, 4 nodes, 3 independent circuits5.2 Kirchhoff's First Law (Nodal Current Law)The textual expression of KCL: For any node, the algebraic sum of the current flowing into (or out of) the node is equal to zero.Its mathematical expression:The regulation of current positive and negative: Generally, the current flowing into the node is positive, and the current flowing out of the node is negative.The physical meaning of KCL: conservation of chargeNote: KCL is not only applicable to a node, but also to a part of the circuit, as shown in the shaded part of the above figure:i3=i65.3 Kirchhoff's Second Law (Law of Loop Voltage)KVL’s literal expression: In any closed loop of the circuit, go around a circle in a certain direction, and the algebraic sum of the voltage of each segment is zero.That is: or. When applying the law of loop voltage, the electromotive force is often written on the left side of the equation, and the voltage is written on the right side of the equation.The method for determining the sign of each electromotive force and voltage in the second expression is as follows:① First select the current direction of each branch.② Any choice of the detour direction along the loop (clockwise or counterclockwise).③ If the direction of the current flowing through the resistor is the same as the detour direction, the voltage drop on the resistor is positive, otherwise, it is negative.④ If the direction of the electromotive force is the same as the direction of the orbit, the electromotive force is positive, otherwise, it is negative.The physical meaning of KVL: energy conservation.5.4 Application Note of Kirchhoff's Law• Kirchhoff’s law is a general law that the circuit should satisfy, and has nothing to do with the specific properties of the components;• Kirchhoff’s law applies to any lumped circuit, that is, nonlinear, time-varying circuits, etc.;• Application steps:A. Divide the branch roads and number them;B. Specify the branch current and voltage reference direction, and generally need to be associated;C. Select the appropriate node according to the meaning of the question, and apply KCL;D. Or choose the appropriate circuit according to the meaning of the question, apply KVL, and pay attention to independence.Example: Use KVL to derive the relationship between the total resistance and the sub-resistance and the voltage division formula in the series resistance circuit.Apply KVL according to the current and voltage reference direction and the detour direction of the loop calibrated in the figure:-u+u1+u2+…+un = 0 or u=u1+u2+…+un Because the voltage and current of each resistor obey Ohm's law: uk=iRk, there are:u = i × R1 + i× R2 +...... +i× Rn = i× ( R1+R2+…+Rn)= i Re among them: Re=R1+R2+…+Rn, which is the total resistance or equivalent resistance.uk = iRk=( u/Re ) Rk, which is the voltage division formula of the series circuitVI Series and Parallel Circuit Identification MethodsMethod 1: Current flow method(1) Starting from the positive pole of the power supply, use arrows to mark the path of the current along the connected wires, and finally return to the negative pole of the power supply;(2) Observe whether the current has a shunt and confluence point:If there is only one path for the current in the circuit, the components are connected in series (as shown in Figure a below);If there is a shunt point and a confluence point in the circuit, that is, the direction of the current is greater than one path, the components between the shunt point and the confluence point are connected in parallel (as shown in Figure b below)Figure10. Current flow methodMethod 2: Demolition methodRemove any electrical appliances:If the other electrical appliance cannot work, the two electrical appliances are connected in series (as shown in Figure a below)If the other consumer still works without being affected, the two consumers are connected in parallel (as shown in Figure b below)Figure11. Demolition methodMethod 3: Node MethodFor other non-intuitive non-series circuits, the situation is more complicated and needs to be judged according to several steps:The first step is to mark nodes. That is, use different letters (or symbols) to mark all nodes of the circuit. As shown in the following figure (a), the four points A, B, C, and D are all nodes in the circuit.The second step is to merge the nodes. According to the characteristics of the nodes, some of the nodes you have marked may be equivalent to the same node. The letters (or symbols) belonging to the same node must be changed to the same letter (or symbol), as shown in the circuit shown in Figure (a) Point A and point C are the same node, C should be changed to A, point B and point D should be the same node, D should be rewritten as B, that is to say, the circuit shown in Figure (a) essentially has two nodes A and B .Figure12. Node MethodThe third step is to determine the connection mode of the circuit. There are usually two ways to judge:Method one:Direct judgment: as shown in the figure (a) above, both ends of the resistors R1, R2 and R3 are independently connected to nodes A and B, so R1, R2 and R3 are connected in parallel.Method Two:Drawing judgment: that is, draw the intuitive equivalent circuit diagram of the original diagram. The specific drawing method of the intuitive equivalent circuit diagram of the circuit diagram in Figure (a) is: first determine the two points A and B on the paper, and then combine the original diagrams A and B. The components between the two points B are independently connected to the newly determined points A and B, as shown in the above figure (b), that is, the equivalent circuit diagram of figure (a) is figure (b).Warm reminder: The "node method" is generally used to identify irregular and more complex circuits, which has certain difficulties. There are many ways to identify series and parallel circuits, but you can choose the most suitable method according to your own understanding of the method when using it.VII QuizThe voltage dropped across the 300 ohm resistor isA. 6V B.9V C.2V D.30VAnswer: AⅧ FAQ1. What is the difference between two resistors connected in series, and two resistors connected in parallel?When resistors are in series then net resistance is the sum of individual resistances whereas in parallel it is the sum of the reciprocal of individual resistances.When a resistor is in series the current is the same through all resistors but the voltage is different. The sum of the voltage drop across each resistor is equal to the voltage across a resistor connected in series.When the resistor is in parallel the voltage across each resistor is the same while the current through each resistor is different.In series, the net resistance is higher (sum of each resistance) while in parallel net resistance is lower (net resistance is lower than smallest resistance connected in parallel). 2. Why are resistors connected in series and parallel?Connecting resistors in series increase their total resistance and the power they can handle by distributing the applied voltage. The current flow is the same for each resistor regardless of its resistance.Connecting resistors in parallel reduce their total resistance while at the same time increasing their power they can handle by sharing the current flow in the circuit. The voltage drop across each resistor is the same regardless of its resistance. 3. What is the difference between resistors in parallel and resistors in a series?For resistors in parallel, the voltage across them is the same while the current is the sum let take a case of two resistors connected in parallel the formula 1/Req=1/R1+1/R2 further simplify Req=R1*R2/(R1+R2)While for resistors in series their current is the same but the voltage is the sum and let still take the case of two resistors connected in series to obtain their equivalent Req= R1+R2. 4. How are resistors added in series and parallel?When resistors are connected one after each other this is called connecting in series. This is shown below. To calculate the total overall resistance of a number of resistors connected in this way you add up the individual resistances. This is done using the following formula: Rtotal = R1 + R2 +R3 and so on. 5. Why is resistance different in series and parallel?When resistors are connected in parallel, more current flows from the source than would flow for any of them individually, so the total resistance is lower. Each resistor in parallel has the same full voltage of the source applied to it, but divide the total current amongst them. 6. How do you calculate resistors in parallel?Parallel Resistor EquationIf the two resistances or impedances in parallel are equal and of the same value, then the total or equivalent resistance, RT is equal to half the value of one resistor. That is equal to R/2 and for three equal resistors in parallel, R/3, etc. 7. Why is resistance less in parallel?When resistors are connected in parallel, more current flows from the source than would flow for any of them individually, so the total resistance is lower. 8. How do you sum resistors in parallel?The sum of the currents through each path is equal to the total current that flows from the source. You can find total resistance in a Parallel circuit with the following formula: 1/Rt = 1/R1 + 1/R2 + 1/R3 +... If one of the parallel paths is broken, the current will continue to flow in all the other paths. 9. What happens when you add a resistor in series?When resistors are connected in series, the total voltage (or potential difference) across all the resistors is equal to the sum of the voltages across each resistor. ... In other words, the voltages around the circuit add up to the voltage of the supply. 10. What is the difference between series connection and parallel connection?A parallel circuit refers to a circuit with two or more two paths for the current to flow. ... In a series circuit, all the components are arranged in a single line. In a parallel circuit, all the components are arranged parallel to each other.
kynix On 2020-08-31
2026 Executive Summary: Resistors remain the fundamental components of modern circuitry, from consumer electronics to electric vehicle (EV) power management. This guide classifies resistors by material (Film, Composition, Alloy) and application (Precision, High-Power, Sensitive), providing engineers and hobbyists with critical selection criteria for voltage, power rating, and tolerance in 2026.I. Introduction: The Role of Resistors in 2026Resistors are passive electrical components that restrict current flow to adjust signal levels and voltage. In the 2026 electronics landscape, the variety of resistors continues to expand with the rise of IoT devices and high-voltage EV architectures. Resistors are generally divided into two primary categories: fixed resistors and variable resistors. Fixed resistors are categorized by material into wire-wound and non-wire-wound types. Non-wire-wound resistors split further into film and composite types. Structurally, they appear as tubular, disc, or planar (SMD) components. Depending on protection needs, they can be painted, plastic-pressed, or vacuum-sealed. This guide details the classification, characteristics, and pros/cons of resistor types, updated for 2026 standards. It serves as an essential resource for selecting the right component for modern circuit design.Video: Understanding Types of ResistorsII. How are Resistors Classified by Material?Material composition determines a resistor's noise, tolerance, and stability. In 2026, film-based resistors dominate consumer electronics, while wire-wound types are preferred for high-power applications.2.1 Film Resistors(1) Carbon Film ResistorsCarbon film resistors consist of a ceramic core coated with a crystalline carbon layer, thermally decomposed in a high-temperature vacuum. The resistance is precisely calibrated by cutting a helical groove into the carbon film. These resistors offer a balance of cost and performance. They feature good stability, a low negative temperature coefficient, and stable pulse load handling. Due to their low production cost, they remain widely used in general-purpose consumer electronics where ultra-high precision is not critical.Figure 1. The Appearance and Structure of Carbon Film Resistor(2) Metal Film ResistorsMetal film resistors are manufactured by vacuum-depositing a nickel-chromium (NiCr) or similar alloy onto a ceramic substrate. This technology allows for tighter tolerances than carbon types.Known for superior stability, heat resistance, and low noise electromotive force, metal film resistors are the standard for 2026 precision circuits, including audio equipment and measuring instruments.Figure 2. Metal Film Resistor(3) Metal Oxide Film ResistorsThese are created by spraying metal salt solutions (like tin tetrachloride) onto a heated ceramic skeleton at approximately 550°C. The resulting conductive film is fused firmly to the substrate. Metal oxide variants excel in harsh environments, offering stronger oxidation, acid, and salt resistance than standard metal films. While their resistance range is narrower (typically 1Ω ~ 200 kΩ), they handle power ratings from 1/8 W up to 50 kW in industrial applications.Figure 3. Metal Oxide Film Resistor2.2 Composition ResistorsComposition resistors mix conductive granules with a binder. While less common in modern high-precision tech, they are prized for their high surge energy handling. The distinct advantage of solid core resistors is reliability—often 5 to 10 times higher than film types in pulse-heavy applications. Despite drawbacks like higher noise and poor linearity, they are utilized in aerospace and submarine cabling where component failure is not an option. Solid Core Resistor (Model S): Common model RS11. Range: 4.7Ω – 22MΩ. Accuracy: ±5% to ±20%.High Voltage Composite Film: Models like RHY-10 (10kV) and RHY-35 (35kV) handle extreme voltages with resistance up to 1000MΩ.Carbon Film Composition: High resistance range (up to 106 MΩ) and 35kV working voltage. Used in vacuum megohm resistors for micro-current testing, despite poor moisture resistance.Organic Solid Composition: Pressed mixtures of graphite and organic binder. Compact and robust against overload, but with poor temperature stability. Common in older automotive instrument clusters.Glass Glaze Resistor: A sintered mix of metal oxides (ruthenium) and glass glaze. Features high-temperature resistance and high voltage handling (up to 15kV). Power ratings can reach 500W in specialized units.Figure 4. Different Types of Resistors2.3 Alloy Resistors(1) Precision Wire Wound Resistors (Model RX)Used in measurement instruments requiring stability. Tolerances can be as fine as ±0.005%. However, due to the coil structure, they act as inductors, making them unsuitable for high-frequency circuits.Figure 5. Precision Wire Wound Resistor(2) Power Type Wire Wound ResistorsDesigned for dissipation, these handle 2W to 200W+. They are often ceramic-encased and used in power supplies. Adjustable versions allow for manual resistance tuning during machine calibration. (3) Precision Alloy Foil ResistorsThe gold standard for stability in 2026. These resistors automatically compensate for temperature coefficients, maintaining accuracy across wide temperature ranges. Accuracy reaches ±0.001%, with stability around ±5 × 10-5%/year, making them vital for high-speed response circuits.III. What are the Main Classifications Based on Purpose?Beyond material, resistors are categorized by their specific function in a circuit topology.General Type: Standard components for consumer tech. Power: 1/20W ~ 2W. Tolerance: ±5% ~ ±20%.Precision Type: High stability for medical and audio devices. Tolerance: 2% down to 0.001%.High Frequency Type: Non-inductive designs (often film or solid) essential for RF and 5G communication circuits. Can handle up to 100W.High Voltage Type: Engineered for 1kV ~ 100kV applications, such as X-ray power supplies.High Resistance Type: Specialized for detecting weak currents, with values exceeding 10 MΩ (up to 1014Ω).Integrated Resistance (Resistor Networks): Multiple matched resistors on a single substrate (SIP/DIP packages). Critical for saving space in computer interfaces.Insurance (Fusible) Type: A dual-function safety component. Acts as a resistor under normal load but fuses open like a circuit breaker within seconds (7s to 120s) during overloads (12x-30x rated power).Figure 6. Different ResistorsIV. What are Sensitive Resistors (Sensors)?Sensitive resistors change their resistance in response to environmental stimuli, acting as the "senses" of modern IoT devices.(1) ThermistorTemperature-dependent resistors used for measurement and protection.NTC (Negative Temperature Coefficient): Resistance drops as heat rises. Used in temperature sensors.PTC (Positive Temperature Coefficient): Resistance spikes with heat. Used as self-resetting fuses.Figure 7. Thermistor(2) Photoresistor (LDR)Made from semiconductors like Cadmium Sulfide (CdS). High resistance in dark (>1.5MΩ) drops drastically (<1kΩ) when illuminated. Used in automatic streetlights and photoelectric controls.Figure 8. Photoresistor(3) Varistor (MOV)Voltage-dependent resistors, typically Zinc Oxide. They act as open circuits normally but short-circuit dangerous voltage spikes to ground. Essential for surge protection in power strips and automotive electronics.Figure 9. Metal Oxide Varistor(4) Magneto-resistorUtilizes the magnetoresistive effect (e.g., Indium Antimonide). Resistance rises with magnetic flux. Used in speed sensors, magnetic card readers, and brushless motor control.Figure 10. Magneto Resistor(5) Force Sensitive Resistor (FSR)Converts physical pressure/stress into electrical signals. Found in electronic drums, robotics touch sensors, and industrial scales.Figure 11. Force Sensitive Resistor(6) Gas-sensitive ResistorUtilizes metal oxides (like Tin Dioxide) that change resistance when gas molecules adsorb onto the surface. Standard in 2026 smart home air quality monitors and breathalyzers.Figure 12. Gas-sensitive Resistor(7) Humidity ResistorDetects relative humidity changes. Critical for HVAC systems and weather stations.Figure 13. Humidity ResistorV. Types of Potentiometers (Variable Resistors)5.1 What is a Potentiometer?A potentiometer is a three-terminal resistor with a sliding or rotating contact that forms an adjustable voltage divider. It is the manual interface for many electronic devices (volume knobs, dimmer switches) and a calibration tool for circuits (trimpots).5.2 How are Potentiometers Classified?By Material: Carbon Film (standard), Cermet (Ceramic/Metal mix for long life), Wirewound (high power).By Structure: Single-turn (general use), Multi-turn (high precision), Slide/Linear faders (audio mixers).By Resistance Scale:Linear (Type B): Resistance changes evenly. Used in brightness controls.Logarithmic (Type A): Resistance changes exponentially. Used in audio volume controls to match human hearing.Figure 14. PotentiometerVI. Comparison: Advantages and DisadvantagesChoosing the right resistor in 2026 requires balancing precision, power, and cost.6.1 Mind Map of Resistor ClassificationFigure 15. Mind Map of Types of Resistor6.2 Resistor Comparison TableResistor TypeKey CharacteristicsPrimary ApplicationsAdvantagesDisadvantagesCarbon Film (RT)Hydrocarbon deposit on ceramic. Tolerance ±5% to ±20%.General consumer electronics, toys, basic logic.Low cost, widely available.Poor thermal stability, higher noise.Metal Film (RJ)Vacuum evaporated alloy. Tolerance ±0.1% to ±1%.Audio equipment, precision instruments.Low noise, excellent stability, compact.Higher cost than carbon.Metal Oxide (RY)Tin/Antimony salt spray.Industrial power supplies, high temp zones.Resists oxidation, acids, and heat.Limited resistance range.Wire Wound (RX)Resistive wire wrapped around core.Power supplies, load testing, shunts.High power handling, thermal stability.Inductive (unsuitable for HF), bulky.Organic Solid (RS)Granular conductive mix, hot pressed.High-surge audio outputs.Robust overload capacity, reliable.Low precision, unstable with temp.Cement ResistorWire-wound encased in ceramic fireproof shell.Power adapters, current limiting.Explosion-proof, heat resistant.Large physical size, runs hot.0-ohm Resistor"Jumper" resistor (~0Ω).PCB bridges, configuration toggles.Simplifies PCB routing.N/A6.3 Comparison MatrixA quick reference guide for selecting resistors based on application (vertical) and material (horizontal).Classify by Use Classify by MaterialWire WoundFilm TypeCompositeCarbon FilmMetal FilmMetal OxideGlass GlazeComp. CarbonMetal FoilOrganic SolidInorganic SolidGeneral●●●●● ●●Precision●●● ● High-Resistance ● ●● Power●●● High-Voltage ●● High-Frequency ● VII. Quick Quiz: Resistor ClassificationQuestionWhat are the two primary macro-classifications of resistors?Answer1. Fixed Resistors (Value remains constant)2. Variable Resistors (Value is adjustable, e.g., potentiometers)VIII. Common Resistor Questions1. What is the main function of a resistor?A resistor opposes current flow to prevent short circuits and manage signal levels. It acts as a gatekeeper, ensuring downstream components receive the correct voltage and current.2. How does a resistor work?Resistors work by restricting the flow of electrons, similar to kinking a garden hose to reduce water flow. They dissipate the excess energy as heat.3. Why are resistors important for Arduino/IoT?They are essential for voltage division (converting 5V logic to 3.3V) and current limiting for LEDs to prevent burnout.4. What is a 0-ohm resistor used for?It acts as a bridge or jumper on a printed circuit board (PCB), allowing designers to route traces over other tracks without using a multi-layer board.5. What is the difference between resistance and a resistor?Resistance is a physical property (measured in Ohms). A resistor is the physical component manufactured to provide a specific amount of that resistance.Frequently Asked Questions (2026 Update)What is the difference between thin-film and thick-film resistors?Thin-film resistors (sputtered metal) offer high precision (0.1% tolerance) and low noise for audio/medical tech. Thick-film resistors (printed paste) are cheaper and handle higher power surges but have lower precision (5% tolerance), suitable for general electronics.Why are shunt resistors critical for EV battery management?Shunt resistors with ultra-low resistance measure high currents in Electric Vehicles (EVs) with extreme accuracy. They enable the Battery Management System (BMS) to calculate state-of-charge and prevent over-current scenarios efficiently.How do I choose the right resistor power rating for PCB design?Calculate the power dissipation ($P = I^2 times R$) and choose a resistor with a rated power at least 50% higher than your calculation (derating). For enclosed 2026 IoT devices, a 2x safety margin is recommended to minimize heat.{ "@context": "https://schema.org", "@type": "Article", "headline": "Resistor Types and Classifications: The 2026 Engineering Guide", "datePublished": "2020-04-18", "dateModified": "2026-01-20", "author": { "@type": "Organization", "name": "ApogeeWeb" }, "mainEntity": { "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "What is the difference between thin-film and thick-film resistors?", "acceptedAnswer": { "@type": "Answer", "text": "Thin-film resistors (sputtered metal) offer high precision (0.1% tolerance) and low noise for audio/medical tech. Thick-film resistors (printed paste) are cheaper and handle higher power surges but have lower precision (5% tolerance)." } }, { "@type": "Question", "name": "Why are shunt resistors critical for EV battery management?", "acceptedAnswer": { "@type": "Answer", "text": "Shunt resistors with ultra-low resistance measure high currents in Electric Vehicles (EVs) with extreme accuracy. They enable the Battery Management System (BMS) to calculate state-of-charge and prevent over-current scenarios." } }, { "@type": "Question", "name": "How do I choose the right resistor power rating for PCB design?", "acceptedAnswer": { "@type": "Answer", "text": "Calculate the power dissipation (P = I^2 * R) and choose a resistor with a rated power at least 50% higher than your calculation (derating). For enclosed IoT devices, a 2x safety margin is recommended." } }, { "@type": "Question", "name": "What is the main function of a resistor?", "acceptedAnswer": { "@type": "Answer", "text": "A resistor opposes current flow to prevent short circuits and manage signal levels. It acts as a gatekeeper, ensuring downstream components receive the correct voltage and current." } } ] }}
Ivy On 2020-04-18
A team of MIT engineers has described a novel way of controlling the flow of water in flexible tubes, a finding with implications for agricultural systems worldwide. Their research, published in the Journal of Mechanical Design, could reduce the energy demands of pulsating sprinklers used for irrigation."Food and its relationship to water is one of the biggest problems in the world," says Ruo-Qian Wang, a former postdoc at the MIT Tata Center for Technology and Design who is now a postdoc at the University of California at Berkeley. "There is a clear need for efficient irrigation technologies that save money and conserve resources."Wang co-authored the paper with three researchers in MIT's Department of Mechanical Engineering: graduate student Teresa Lin, PhD candidate and Tata Fellow Pulkit Shamshery, and Assistant Professor Amos Winter.The model they propose could be especially useful in developing countries, where many farmers cultivate small plots of land without reliable access to the electricity grid. These farmers rely on solar or diesel power to draw water for irrigation."If you bring down the energy requirements of the irrigation system, that means a farmer can buy a smaller solar panel, or use less diesel," Wang says. "Everything gets cheaper and more accessible."Compensating for pressureThe researchers focused on a device called a Starling resistor, which is a flexible tube that collapses as pressure is applied. This device is noted for its similarities to human respiration, and has been used to model flow in the lungs and airways."But," Wang says, "it has never been applied to a pressure-compensated flow control system for agriculture."The team created an experimental Starling resistor architecture that introduces a needle valve, which allows for independent control of two key variables: activation pressure and flow rate. The goal is a phenomenon called pressure compensation, in which a steady flow rate can be maintained no matter the pressure differential."Activation pressure is key to energy consumption," Wang says. "A traditional resistor has to achieve a high level of activation pressure, about 1 bar, to activate the pressure compensation mechanism. That takes a lot of pumping power."The team's experiment showed that using a rubber tube to replace the diaphragm of the existing Starling resistor design can reduce the needed activation pressure by 90 percent."As a result, Wang says, "farmers can use smaller pumps and smaller solar panels to provide the activation pressure."They placed the needle valve at a critical juncture in the system, where, together with the rubber tube, it acted as part of a series of resistors to water flow. Using different tube lengths and thicknesses, they discovered that adjusting the needle valve changed the flow rate, but did not change the minimum pressure needed to "activate" the system. Their paper describes the first mathematical model that quantitatively predicts this decoupling of the two variables.This means their device could make it easier to optimize irrigation systems for a variety of settings."We can design the activation pressure using a given tube material and geometry, and by adjusting the needle valve, water can be applied to different crops at different flow rates," Wang says.This new Starling resistor can be optimized for a high flow rate—necessary for pulsating sprinklers—while the pressure compensation phenomenon also causes the tube to oscillate, which gives it a natural pulsating quality.Wang explains that "a traditional sprinkler uses a spring-loaded arm to impact the flow rate. That wastes energy, and energy has a cost. This device provides pulsation by itself."Leveraging global expertiseThe project has grown out of the team's partnership with Jain Irrigation Systems, a multinational company headquartered in Jalgaon, India, that provided funding, technical knowledge, and market expertise. Researchers in Winter's GEAR Lab have collaborated with Jain on a number of projects related to water and agriculture."Jain is a $1 billion revenue company with small-scale farmers comprising 80-90 percent of their clients," says Wang. "They can commercialize agriculture projects in that space better than any other company."He notes that Jain's guidance and ability to field-test prototypes helped keep the Starling resistor project on the right track."Being able to test this architecture with Jain helped us determine that it had potential in sprinkler systems. Now we have a great opportunity for our work to make an impact."Reference:KY83-TFH85M51R0JEKY83-PF2472-100RF1KY83-P8212
kynix On 2016-11-18
TT Electronics launched the LCS series of thin film resistors. For sensing and measurement of DC and AC currents in the sub-3A range, the resistors bring precision thin film resistor performance into the field of low ohmic values for use in very accurate current sensing applications. Most thin film chips have a minimum value in the range of one to 10Ω, but TT Electronics’ LCS series uses a proprietary technology to extend this down to 100mΩ.The resistors also feature low sensitivity to temperature variations.Aimed at designers of power supplies, battery monitoring, process control and point of load converters, the LCS resistors will find acceptance for use in market sectors such as industrial, medical, instrumentation and IT.The resistors offer a level of precision of ±0.5% and ±50ppm/°C, providing higher precision and temperature stability of current measurement. While there are currently a few thin film chip products below one ohm that use the nickel phosphorus material traditionally used for low value films, TT Electronics’ proprietary LCS film system delivers lower TCRs (temperature coefficient of resistance) in the hundreds of milliohms range.Available in five sizes from 0603 to 2512, LCS resistors feature high power ratings, e.g. 1W for 2512, which is comparable to thick film ratings. This also enables smaller footprints to be used. Enhancing reliability and reducing field failures in industrial applications, LCS also feature anti-sulphur terminations.A major factor driving the demand for this type of product is the growth of battery powered equipment. The proprietary thin film technology of TT Electronics’ LCS bridges the gap between the ohmic values offered by bulk metal chips and those of conventional nichrome thin film chips. Whilst thick film chips are also available in this very low ohmic range, LCS offers superior precision, offering the lowest TCR for precision current sensing available in the 0.1 to 1 Ω range.Reference:KY83-ERA-S15J180VKY83-ERA-S15J472VKY83-ERA-S27J182V
kynix On 2016-11-16
Join our mailing list!
Be the first to know about new products, special offers, and more.
Feature Posts
How Resistors Work: From Basic Principles to Advanced Applications2025-07-30
DC Switching Regulators: Principles, Selection, and Applications2025-05-30
FPGA vs CPLD: In-depth Analysis of Architecture, Performance and Application2025-05-07
MOSFET Technology: Essential Guide to Working Principles & Applications2025-05-04
SMD Resistor: Types, Applications, and Selection Guide2025-04-30